CN103001416B - Automatic assembling machine for assembling minisize direct current motor stator - Google Patents
Automatic assembling machine for assembling minisize direct current motor stator Download PDFInfo
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- CN103001416B CN103001416B CN201210472850.2A CN201210472850A CN103001416B CN 103001416 B CN103001416 B CN 103001416B CN 201210472850 A CN201210472850 A CN 201210472850A CN 103001416 B CN103001416 B CN 103001416B
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Abstract
The invention discloses an automatic assembling machine for assembling a minisize direct current motor stator. The automatic assembling machine comprises a housing feeder for conveying a housing, a bushing installer for installing a bushing in the housing, a magnet installer for installing left and right magnets in the housing, a slingshot installer for installing a slingshot in the housing, a slingshot conveyer for conveying the slingshot to the magnet installer and the slingshot installer, a transferring groove sequentially connected with the housing feeder, the bushing installer, the magnet installer and the slingshot installer and a controller which is connected with each component and controls each component. According to the automatic assembling machine for assembling the minisize direct current motor stator, the feed intake is manually aided, an iron shell, the bushing, the magnets and the slingshot of the stator are automatically assembled, an automatic checkout device is arranged after each machining process, the automation of the device is achieved, the labor intensity of workers is substantially reduced, the production costs are lowered, and production efficiency and product quality are improved.
Description
Technical field
The present invention relates to electrical micro-machine manufacturing equipment, particularly relate to the assembly machine that a kind of pair of magnetite, two catapult, single glass of scholar's structure mini motor stator are assembled.
Background technology
Along with improving constantly of cost of labor in production, enterprise is more and more pay attention to the control of cost of labor and the raising of production efficiency, especially improves saving to manufacturing on-the-spot some.Human resources were abundant in the past, and technical merit is limited result in the low of production efficiency, and personnel waste.But along with the develop rapidly of whole economy and the shortage of human resources, the processing method by manpower in the past can not adapt to the development in epoch completely.In whole electromechanics trade, especially electrical micro-machine industry, the automation of people from provinceization is imperative.A lot of electrical micro-machine processing enterprise rests on the assembling of stator in the manual operation of single operation always, and this adds the labour intensity of labourer undoubtedly, and price reduction efficiency, also exists quality hidden danger etc. simultaneously.
Existing a conventional direct-flow micromachine stator, comprise the shell that the one end open other end is closed, this shell comprises two symmetrical deep-slotted chip breakers, connects two pieces of flat boards of two deep-slotted chip breaker sides, closed termination of outer cover is equipped with the cup scholar of a support machine shaft, the inwall of housing arcuate groove depends on respectively one block of magnetite, the inwall of case flat plate is respectively equipped with a catapult in order to firm magnetite position.When assembling stator, owing to being manual work, destabilizing factor is more, as unstable in cup scholar height dimension, internal diameter is either large or small, magnetite height differs, not in place, neglected loading catapult installed by catapult; Not only increase the labour intensity of field device maintenance personnel, also easily increase the probability that equipment from now on breaks down.
Summary of the invention
The present invention will solve in prior art to rely on hand assembled micromachine stator, and production efficiency is low, and product quality is without the problem ensured; The micromachine stator assembly machine of a kind of energy automatic Composition stator iron-clad, cup scholar, magnetite, catapult is proposed.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is a kind of automatic assembling machine assembling micro DC machine stator of design, and it comprises: shell feed appliance, and its inner shell placing multiple described stator, in order to export shell one by one; Cup scholar erector, in order to be installed in the cup scholar installing hole in shell inner cavity by cup scholar; Magnetite erector, in order to two blocks, left and right magnetite to be installed to the dual-side in shell inner cavity, and installs a catapult in order to fixing magnetite between an opposite side of the two blocks of magnetites in left and right; Catapult erector, in order to install another catapult between another opposite side of the two blocks of magnetites in described left and right, two catapults are established relatively; Catapult conveyer, in order to carry catapult to magnetite erector and catapult erector; Transmission slot, successively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, in order to transmit described shell, and export the stator installed; Controller, respectively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, catapult conveyer, in order to implement cooperation control to each parts.
Described transmission slot comprises two sidewalls in left and right, and sidewall is clamped the parallel both sides of described shell and arranged by column to make it, and one end of shell aperture down; Be provided with a shell feeding cylinder between the charging aperture of transmission slot and shell feed appliance, shell pushes in transmission slot by this cylinder one by one; The discharging opening of transmission slot exports the stator installed.
Described cup scholar erector comprises: the first locating piece, is positioned at the side of transmission slot, and its afterbody and the first positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell under this cylinder promotes; Cup scholar feed appliance, its inner placement multiple glasss of scholars, cup scholar feed appliance is by cup scholar slideway output shaft hole cup scholar upward, and cup scholar slideway equipped at outlet port also installs glass scholar's feeding cylinder in order to cup scholar to be pushed to by the below of the shell of the first locating piece location; Cup scholar thimble, is positioned at the below of the shell of location, links bottom it with cup scholar thimble cylinder, can insert and exit shell inner cavity, cup scholar headed in the cup scholar installing hole of shell in order to penetrate glass scholar's axis hole under this cylinder promotes.
Described magnetite erector comprises: the second locating piece, is positioned at the side of transmission slot, and its afterbody and the second positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell under this cylinder promotes; Left magnetite feed appliance, the multiple magnetite of its inner placement, its delivery outlet is installed left magnetite and is pushed cylinder, in order to be pushed to by the magnetite in left side by the below of the shell of the second locating piece location; Right magnetite feed appliance, the multiple magnetite of its inner placement, its delivery outlet is installed right magnetite and is pushed cylinder, in order to be pushed to by the magnetite on right side by the below of the shell of the second locating piece location; Magnetite push rod, its both sides, top are provided with boss, and the magnetite that left and right magnetite feed appliance is sent here stands on boss respectively, and the symmetry axis maintenance vertical setting of magnetite is convenient to magnetite push rod and is headed in shell by left and right magnetite; A sling ejector pin is had in magnetite push rod inner chamber, its top is crossed out by magnetite push rod sidewall, a spring is connected between its outer wall with magnetite push rod inner chamber, its tail end and magnetite push rod cylinder link, and move up and down under the promotion of this cylinder, its top can hook gets catapult and between the opposite side pushing to the two blocks of magnetites in described left and right.
Described catapult erector comprises: the 3rd locating piece, is positioned at the side of transmission slot, and its afterbody and the 3rd positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell under this cylinder promotes; Catapult is pushed pin, and is positioned at by the below of shell of the 3rd locating piece location, and its tail end and catapult cylinder of pushing pin links, and moves up and down under the promotion of this cylinder, about another catapult described pushes to by its top two blocks of magnetites another opposite side between.
Described catapult conveyer comprises: catapult material loading rotating disk, the rotary tray motor driving it to rotate is housed bottom it, the sidewall of its cylindrical distributes multiple magnetic groove in order to adsorb catapult, the side being a bit positioned at the second locating piece of its cylindrical, another point of its cylindrical is positioned at the side of the 3rd locating piece; Also turntable positioning device is housed bottom catapult material loading rotating disk, in order to limit its rotational angle, catapult on its sidewall is delivered to by the second locating piece the below of shell of locating take for sling ejector pin, also catapult is delivered to by the 3rd locating piece the below of shell of locating to push pin for catapult and take; Catapult feed appliance, the multiple catapult of its inner placement, for exporting the catapult that two ends arrange down; Connecting bridge, its one end connects catapult feed appliance to carry catapult, and its other end is positioned at below catapult material loading rotating disk sidewall, in order to carry catapult; Catapult material loading top thick stick, between the described connecting bridge other end and catapult material loading rotating disk sidewall, its afterbody and catapult material loading cylinder link, and can move up and down, in order to be suspended to one by one by catapult in the groove of catapult material loading rotating disk sidewall under this cylinder promotes.
Transmission slot sidewall between described discharging opening and the 3rd locating piece is other is equipped with the 4th locating piece and the 6th locating piece, its afterbody links with the 4th positioning cylinder and the 6th positioning cylinder respectively, can insert under the promotion of described cylinder and exit in transmission slot, in order to respectively two shells are located, the first catapult test rod is being provided with by the below of the shell of the 3rd locating piece location, the second catapult test rod is being provided with by the below of the shell of the 6th locating piece location, first and second catapult test rod tail ends link with detection cylinder, can insert under this cylinder promotes and exit shell inner cavity, a catapult directly over first catapult test rod in corresponding shell inner cavity, another catapult directly over second catapult test rod in corresponding shell inner cavity, two by be respectively equipped with above the shell of locating to detect shell whether on move first detect inductor and second and detect inductor.
Transmission slot sidewall between described discharging opening and the 6th locating piece is other is equipped with the 5th locating piece, and its afterbody and shaping cylinder link, and can insert and exit transmission slot under the promotion of this cylinder; Be provided with Shaping Module by the below of the shell of the 5th locating piece location, its afterbody and shaping cylinder link, and can insert and exit shell under the promotion of this cylinder; Shaping Module both sides with circular arc chamfering, for two pieces, the left and right in shell magnetite squeezing shaping.
The below of the transmission slot between described second locating piece and the 3rd locating piece is provided with in order to the dust exhaust apparatus to shell dedusting.
Compared with prior art, human assistance of the present invention feeds intake (shell feed appliance, cup scholar feed appliance, left magnetite feed appliance, right magnetite feed appliance, catapult feed appliance need Manual material feeding), automatic assembling stator iron-clad, cup scholar, magnetite, catapult, automatic material returning stream moves subsequent processing to, all there is automatic detection device after per pass manufacturing procedure, achieve the automation of equipment, dramatically reduce labor strength, reduce production cost, improve production efficiency and product quality.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is described in detail, wherein:
Fig. 1 is theory diagram of the present invention;
Fig. 2 is the end view of present pre-ferred embodiments;
Fig. 3 is the half sectional view of present pre-ferred embodiments;
Fig. 4 is the vertical view of present pre-ferred embodiments;
Fig. 5 is stator side cutaway view;
Fig. 6 is stator cross section view;
Fig. 7 is the operating diagram of the connecting bridge in present pre-ferred embodiments;
Fig. 8 is the front view of magnetite push rod in present pre-ferred embodiments;
Fig. 9 is the end view of magnetite push rod in present pre-ferred embodiments;
Figure 10 is the three-dimensional view of magnetite push rod in present pre-ferred embodiments;
Figure 11 is the three-dimensional view of catapult material loading rotating disk in present pre-ferred embodiments;
Figure 12 is catapult material loading top thick stick operating diagram in present pre-ferred embodiments;
Figure 13 is that in present pre-ferred embodiments, catapult test rod detects schematic diagram;
Figure 14 is Shaping Module shaping schematic diagram in present pre-ferred embodiments;
Figure 15 is present pre-ferred embodiments transmission slot and each part position relations schematic diagram;
Figure 16 is locating piece location schematic diagram.
Embodiment
Present invention is disclosed a kind of automatic assembling machine assembling micro DC machine stator, in order to assemble micro DC machine stator, the structure of this stator as shown in Figure 5 and Figure 6, it comprises the shell that the one end open other end is closed, shell comprises two symmetrical deep-slotted chip breakers, connects two pieces of flat boards of two deep-slotted chip breaker sides, closed termination of outer cover is equipped with the cup scholar of a support machine shaft, the inwall of housing arcuate groove depends on respectively one block of magnetite, the inwall of case flat plate is respectively equipped with a catapult in order to firm magnetite position.
Referring to the theory diagram shown in Fig. 1, the automatic assembling machine of assembling micro DC machine stator at least comprises: shell feed appliance 3, and its inner shell 1 placing multiple described stator, in order to export shell one by one; Cup scholar erector, in order to be installed in the cup scholar installing hole in shell inner cavity by cup scholar; Magnetite erector, in order to two blocks, left and right magnetite to be installed to the dual-side in shell inner cavity, and installs a catapult in order to fixing magnetite between an opposite side of the two blocks of magnetites in left and right; Catapult erector, in order to install another catapult between another opposite side of the two blocks of magnetites in described left and right, two catapults are established relatively; Catapult conveyer, in order to carry catapult to magnetite erector and catapult erector; Transmission slot 2, successively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, in order to transmit described shell, and export the stator installed; Controller, respectively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, catapult conveyer, in order to implement cooperation control to each parts.This assembly machine is arranged on to be installed on cabinet 56, the man-machine interface 63 be connected with controller is erected at installation side cashier's office in a shop, shell feed appliance, cup scholar feed appliance, left magnetite feed appliance, right magnetite feed appliance, catapult feed appliance are arranged on installation counter top, all cylinders are installed and are arranged at controller and install cabinet inside, operating personnel by operational order input control device, realize the control to this assembly machine by man-machine interface 63.
In the preferred embodiment, described transmission slot comprises two sidewalls in left and right, and sidewall is clamped the parallel both sides of described shell and arranged by column to make it, and one end of shell aperture down; Be provided with a shell feeding cylinder 24 between the charging aperture of transmission slot and shell feed appliance 3, shell pushes in transmission slot by this cylinder one by one; The discharging opening of transmission slot exports the stator installed.
Described cup scholar erector comprises: the first locating piece 25, is positioned at the side of transmission slot, and its afterbody and the first positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell 1 under this cylinder promotes; Cup scholar feed appliance 4, its inner placement multiple glasss of scholars 5, cup scholar feed appliance is by cup scholar slideway 4a output shaft hole cup scholar upward, and cup scholar slideway equipped at outlet port also installs glass scholar's feeding cylinder 6 in order to cup scholar to be pushed to by the below of the shell of the first locating piece location; Cup scholar thimble 7, is positioned at the below of the shell of location, links bottom it with cup scholar thimble cylinder 8, can insert and exit shell inner cavity, cup scholar headed in the cup scholar installing hole of shell in order to penetrate glass scholar's axis hole under this cylinder promotes.Below in conjunction with accompanying drawing 2, 3, 4 illustrate cup scholar erector operation principle: the first locating piece inductor 27 is equipped with at the first locating piece rear, the Signal transmissions that shell whether puts in place by this inductor is to controller, controller controls shell feeding cylinder after acquisition shell puts signal in place to be stopped pushing shell, control cup scholar feeding cylinder 6 simultaneously and promote cup scholar 5 to by the below of shell of locating, then control cup scholar thimble cylinder 8 to promote cup scholar thimble 7 and cup scholar is headed in the cup scholar installing hole of shell, after the cup scholar inductor 28 be installed on above this place's shell senses that a glass scholar is in place, send cup scholar to controller to be in place signal, controller controls the first positioning cylinder and the first locating piece, cup scholar feeding cylinder, initial position return by cup scholar's thimble cylinder and cup scholar thimble, then control shell feeding cylinder and enter transmission slot at propelling movement shell.
Described magnetite erector comprises: the second locating piece 31, is positioned at the side of transmission slot, and its afterbody and the second positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell 1 under this cylinder promotes; Left magnetite feed appliance 9, the multiple magnetite 10 of its inner placement, its delivery outlet is installed left magnetite and is pushed cylinder 12, in order to be pushed to by the magnetite in left side by the below of the shell of the second locating piece location; Right magnetite feed appliance 11, the multiple magnetite 10 of its inner placement, its delivery outlet is installed right magnetite and is pushed cylinder 13, in order to be pushed to by the magnetite on right side by the below of the shell of the second locating piece location; Magnetite push rod 16(is referring to Fig. 8,9,10), its both sides, top are provided with boss, and the magnetite that left and right magnetite feed appliance is sent here stands on boss respectively, and the symmetry axis maintenance vertical setting of magnetite is convenient to magnetite push rod and is headed in shell by left and right magnetite; A sling ejector pin 17 is had in magnetite push rod inner chamber, its top is crossed out by magnetite push rod sidewall, a spring 19 is connected between its outer wall with magnetite push rod inner chamber, its tail end and magnetite push rod cylinder 18 link, and move up and down under the promotion of this cylinder, its top can hook gets catapult and between the opposite side pushing to the two blocks of magnetites in described left and right.
Described catapult erector comprises: the 3rd locating piece, is positioned at the side of transmission slot, and its afterbody and the 3rd positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell 1 under this cylinder promotes; Catapult pushes pin 22, is positioned at by the below of shell of the 3rd locating piece location, and its tail end and catapult cylinder 23 of pushing pin links, and moves up and down under the promotion of this cylinder, about another catapult described pushes to by its top two blocks of magnetites another opposite side between.
Described catapult conveyer comprises: catapult material loading rotating disk 14, the rotary tray motor 15 driving it to rotate is housed bottom it, the sidewall of its cylindrical distributes multiple magnetic groove in order to adsorb catapult 21, the side being a bit positioned at the second locating piece 31 of its cylindrical, another point of its cylindrical is positioned at the side of the 3rd locating piece; Also turntable positioning device is housed bottom catapult material loading rotating disk, in order to limit its rotational angle, catapult on its sidewall is delivered to by the second locating piece the below of shell of locating take for sling ejector pin 17, also catapult is delivered to by the 3rd locating piece the below of shell of locating to push pin for catapult and 22 to take; Catapult feed appliance 20, the multiple catapult of its inner placement, for exporting the catapult that two ends arrange down; Connecting bridge 54, its one end connects catapult feed appliance to carry catapult, and its other end is positioned at below catapult material loading rotating disk sidewall, in order to carry catapult; Catapult material loading top thick stick 57, between the described connecting bridge other end and catapult material loading rotating disk sidewall, its afterbody and catapult material loading cylinder 58 link, and can move up and down, in order to be suspended to one by one by catapult in the groove of catapult material loading rotating disk 14 sidewall under this cylinder promotes.
The operation principle of catapult conveyer is described below in conjunction with accompanying drawing 4,7.The delivery outlet of catapult feed appliance 20 to the sidewall of described catapult material loading rotating disk 14 cylindrical stretch out one be tilted under in order to store and the connecting bridge 54 of transmission catapult 21, the cross section of link slot is trapezoidal, and catapult rides on link slot, and two ends pin is down; A catapult transducer 55 sidewall in connecting bridge stage casing is equipped with, the Signal transmissions whether catapult arrives by catapult transducer is to controller, controller controls catapult feed appliance and stops conveying catapult when obtaining catapult arriving signal, controller controls catapult feed appliance and carries catapult (so arrange is that catapult feed appliance discontinuous operation can save energy consumption because catapult feed appliance 20 carries the speed of catapult to be greater than the speed of catapult use) to connecting bridge when the non-arriving signal of acquisition catapult; Referring to Figure 11, catapult material loading rotating disk is patty, fluted on its sidewall (degree of depth of groove is equivalent to the thickness of catapult), catapult material loading rotating disk has magnetic force, absorption catapult in groove, connecting bridge straight-line oscillation under the driving of vibration motor, to groove conveying catapult.Referring to Figure 12, connecting bridge is provided with catapult material loading top thick stick 57 near the below of the port of catapult material loading rotating disk, at its afterbody interlock catapult material loading cylinder 58, catapult hangs in the groove of catapult material loading rotating disk 14 sidewall by catapult material loading cylinder under the control of the controller one by one, often go up what a catapult, catapult material loading rotating disk just rotates lattice under the control of the controller, is forwarded to by connecting bridge termination by the groove of sky, is convenient to catapult material loading next time.The sidewall of catapult material loading rotating disk cylindrical other the discharging direction of honest material (namely on catapult) is equipped with catapult material loading detector 59, and the Signal transmissions that catapult material loading whether puts in place by this detector is to controller.As detected, catapult material loading puts in place, and controller control system works on; As detected the non-material loading of catapult, controller sends warning, system stalls.
The operation principle of magnetite erector, catapult erector and catapult conveyer is described below in conjunction with accompanying drawing:
Referring to transmission slot and each part position relations schematic diagram of the preferred embodiment shown in Figure 15, for saving space and space, transmission slot is cranky.Composition graphs 2,3,4, transmission slot 2 arranges the first and second bendings between cup scholar erector and magnetite erector, and the first bending place is provided with first and turns to cylinder 29, and shell is pushed in the transmission slot after vertical bending by one by one; Second bending place is provided with draws cylinder 30 of supplying gas, and shell draws in the transmission slot after delivering to vertical bending by one by one.Transmission slot after this vertical bending is positioned at the second locating piece 31 side, and with the cylindrical of described catapult material loading rotating disk 14, tangent (first and second to bend be all the bending of 90 degree, transmission slot after bending is shorter and parallel with the transmission slot do not bent, setting like this is convenient to left and right magnetite be transferred to by below the shell of the second locating piece location, and keep left and right magnetite symmetry to be erected at magnetite push rod both sides, and match with the cavity shape of shell), magnetite installation station inductor 33 is equipped with at second locating piece rear, the Signal transmissions that shell whether puts in place by this inductor is to controller, controller control after acquisition shell puts signal in place draws cylinder of supplying gas to stop drawing sending shell, control rotary tray motor 15 to stop operating, controller controls positioner action, pilot pin cylinder 35 promotes rotating disk pilot pin 34 and inserts in the location hole of catapult material loading rotating disk, groove now on catapult material loading rotating disk sidewall carries catapult and is positioned by below the shell of the second locating piece location, carry below the shell that another catapult is positioned to be located by the 3rd locating piece with place's groove of this groove symmetry direction, (not with catapult) groove of place's sky between this two places groove is positioned the top of connecting bridge 54 discharge end.Left magnetite feed appliance sends the magnetite in left side by the left magnetite feeding slideway 9a under being tilted to an of circular arc, and left magnetite feeding slideway bottom has been installed left magnetite and pushed cylinder 12; Right magnetite feed appliance sends the magnetite on right side by the right magnetite feeding slideway 11a under being tilted to an of circular arc, and right magnetite feeding slideway bottom has been installed right magnetite and pushed cylinder 13; Controller controls left magnetite and pushes cylinder 12 and right magnetite and push cylinder 13 magnetite 10 of the left and right sides is pushed into described magnetite push rod 16 boss both sides, and controls magnetite push rod cylinder 18 and drive magnetite push rod the magnetite of arranged on left and right sides and a catapult to be pushed in shell.Referring to Fig. 8, 9, magnetite push rod in preferred embodiment shown in 10, left and right magnetite is on the top of magnetite push rod, first headed in shell, along with the continuation of magnetite push rod is goed deep into, left and right magnetite is pushed up to the end of shell inner cavity, magnetite push rod stops upper top, top on the sling ejector pin of magnetite push rod inside continues under the promotion of magnetite push rod cylinder 18, the top of sling ejector pin is crossed out by magnetite push rod sidewall, hook from catapult material loading rotating disk sidewall and get a catapult 21, and by it feeding shell, catapult two ends down, be stuck between the magnetite of left and right, prevent magnetite from moving in assembling process or dropping, left, after right magnetite and catapult put in place, controller controls magnetite push rod cylinder 18 and keeps pressure a period of time, controller controls magnetite push rod cylinder and magnetite push rod subsequently, left magnetite pushes cylinder, right magnetite pushes cylinder, second positioning cylinder and the second locating piece, pilot pin cylinder and rotating disk pilot pin return initial position, then control to draw cylinder of supplying gas to draw and send shell to a second locating piece side, and control rotary tray motor rotating band bow material loading rotating disk of moving next catapult is delivered to the second locating piece side.It may be noted that in the preferred embodiment, first turns on the transmission slot sidewall in cylinder 29 front the first shell inductor 61 is housed, draw the side of cylinder 30 of supplying gas that second housing inductor 62 is housed, when the first shell inductor 61 senses shell, cooperatively interact with second housing inductor 62, controller judges that first turns to cylinder 29 whether action; Shell under the effect turning to cylinder 29, carry out turning to and along transmission slot arrive draw supply gas cylinder 30 place time, draw cylinder of supplying gas just to have subsequent action.
Referring to the preferred embodiment shown in Figure 15, composition graphs 2,3,4, transmission slot 2 between the second locating piece and the 3rd locating piece has the third and fourth bending, and the 3rd bending place is provided with second and turns to cylinder 36, and shell is pushed in the transmission slot after vertical bending by one by one; 4th bending place is provided with the 3rd and turns to cylinder 37, shell is pushed in the transmission slot after vertical bending by one by one, transmission slot after this vertical bending is positioned at the 3rd locating piece side, and with the cylindrical of described catapult material loading rotating disk 14, tangent (so arranges is for allowing transmission slot 2 around the another side arriving catapult material loading rotating disk 14, make magnetite erector and catapult erector, be convenient to load two blocks of magnetites and a catapult at a shell, in the shell that another has loaded two blocks of magnetites and a catapult, reinstall a catapult, improve installation effectiveness by this.
It may be noted that, catapult feeding station inductor 40 is equipped with at 3rd locating piece rear, the Signal transmissions that shell whether puts in place by this inductor is to controller, controller control the 3rd after acquisition shell puts signal in place turns to cylinder to stop pushing shell, control rotary tray motor 15 to stop operating, controlling pilot pin cylinder 35 inserts in the location hole of catapult material loading rotating disk by rotating disk pilot pin 34, the catapult 21 be adsorbed on catapult material loading rotating disk sidewall is positioned on the 3rd locating piece limit, controller controls catapult cylinder 23 of pushing pin and drives catapult to push pin 22 to push in shell by another catapult, after another catapult puts in place, controller controls the 3rd positioning cylinder and the 3rd locating piece, push pin cylinder and catapult of catapult is pushed pin, pilot pin cylinder and rotating disk pilot pin return initial position, then controlling the 3rd turns to cylinder that next shell is pushed into catapult feeding station place, and control rotary tray motor rotating band bow material loading rotating disk of moving next catapult is delivered on the 3rd locating piece limit.
Referring to Fig. 2, 3, preferred embodiment shown in 4, transmission slot 2 sidewall between described discharging opening and the 3rd locating piece is other is equipped with the 4th locating piece 41 and the 6th locating piece, its afterbody links with the 4th positioning cylinder and the 6th positioning cylinder respectively, can insert under the promotion of described cylinder and exit in transmission slot, in order to respectively two shells are located, the first catapult test rod 43 is being provided with by the below of the shell of the 3rd locating piece location, the second catapult test rod is being provided with by the below of the shell of the 6th locating piece location, first and second catapult test rod tail ends link with detection cylinder 44, can insert under this cylinder promotes and exit shell inner cavity, a catapult directly over first catapult test rod in corresponding shell inner cavity, another catapult directly over second catapult test rod in corresponding shell inner cavity, two by be respectively equipped with above the shell of locating to detect shell whether on move first detect inductor 45 and second and detect inductor 46.4th locating piece or the 6th locating piece rear are equipped with catapult and are detected inductor, the Signal transmissions that shell whether puts in place by this inductor is to controller, controller controls to detect air cylinder driven first and second catapult test rod and rises after acquisition shell puts signal in place, first catapult test rod passes through a catapult in promotion shell inner cavity thus promotes whole stator module moves, second catapult test rod passes through another catapult in promotion shell inner cavity thus promotes another stator module moves, first and second detection inductors 46 detect that whether shell rises and issue controller by expression shell inner cavity with or without the signal of catapult afterwards, controller controls to detect cylinder and the first and second catapult test rods, 4th positioning cylinder and the 4th locating piece, initial position return by 6th positioning cylinder and the 6th locating piece.Although it may be noted that being subject to spatial limitation first and second catapult test rod have detected catapult in different stator, they detect different sides catapult in bore of stator respectively, so this testing process gets off, in stator, the catapult of bilateral all detects.Referring to Figure 13, the first and second catapult test rods upward stroke is in the enclosure greater than the distance of catapult bow portion to outer cover port, is less than the distance of outer cover port to its bottom; When there is no catapult in shell, stator module can not on move, detect inductor can't detect shell displacement, do not send signal to controller, be characterized by shell and there is no catapult, controller after one section of delay confirmation, stopping alarm; After first and second detection inductors have all detected shell displacement, all send signal to controller, characterize two catapults in shell and all put in place, controller just controls assembly machine and works on.
Referring to the preferred embodiment shown in Fig. 3,4, transmission slot 2 sidewall between discharging opening and the 6th locating piece is other is equipped with the 5th locating piece 47, and its afterbody and shaping cylinder 50 link, and can insert and exit transmission slot under the promotion of this cylinder; Be provided with Shaping Module 49 by the below of the shell of the 5th locating piece location, its afterbody and shaping cylinder 50 link, and can insert and exit shell under the promotion of this cylinder; Shaping Module both sides with circular arc chamfering, for two pieces, the left and right in shell magnetite squeezing shaping.Referring to Figure 14, Shaping Module 49 moves up under the dynamic action of the shaping cylinder 50 of its afterbody, contacts and extrudes, to correct the relative size of magnetite in stator module when arriving stator module place with the magnetite 10 of the left and right sides in shell; After shaping completes, controller controls Shaping Module, the 5th positioning cylinder and the 5th locating piece and returns initial position.
Referring to the preferred embodiment shown in Fig. 3, the below of the transmission slot 2 between the second locating piece 31 and the 3rd locating piece is provided with in order to the dust exhaust apparatus 51 to shell dedusting.
Referring to the preferred embodiment shown in Fig. 2,3,4, the delivery outlet of shell feed appliance 3 to transmission slot 2 charging aperture stretch out one be tilted under in order to store and the link slot 52 of conveying casing, a cover sensor 53 sidewall in link slot stage casing is equipped with, the Signal transmissions whether shell 1 arrives by cover sensor is to controller, controller controls shell feed appliance and stops conveying shell when obtaining shell arriving signal, controller controls shell feed appliance when the non-arriving signal of acquisition shell and carries shell to link slot.Setting like this is that shell feed appliance discontinuous operation can save energy consumption because the fast speed with assembling motor stator of speed of shell feed appliance conveying shell.
It may be noted that, locating piece in the present invention is for limiting the position of stator casing, Figure 16 shows locating piece 70 and locates schematic diagram, see from top to bottom, its entirety is " U " font, secures roller 71 respectively at " U " font two ends, two roller extruding shell both sides, and with transmission slot 2 acting in conjunction, thus shell is positioned at given place.
Above embodiment is only and illustrates, non-ly provides constraints.Anyly do not depart from the application's spirit and category, and to its equivalent modifications of carrying out or change, among the right that all should be contained in the application.
Claims (9)
1. assemble an automatic assembling machine for micro DC machine stator, it is characterized in that, comprising:
Shell feed appliance (3), its inner shell (1) placing multiple described stator, in order to export shell one by one;
Cup scholar erector, in order to be installed in the cup scholar installing hole in shell inner cavity by cup scholar;
Magnetite erector, in order to two blocks, left and right magnetite to be installed to the dual-side in shell inner cavity, and installs a catapult in order to fixing magnetite between an opposite side of the two blocks of magnetites in left and right;
Catapult erector, in order to install another catapult between another opposite side of the two blocks of magnetites in described left and right, two catapults are established relatively;
Catapult conveyer, in order to carry catapult to magnetite erector and catapult erector;
Transmission slot (2), successively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, in order to transmit described shell, and export the stator installed;
Controller, respectively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, catapult conveyer, in order to implement cooperation control to each parts.
2. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 1, is characterized in that: described transmission slot comprises two sidewalls in left and right, and sidewall is clamped the parallel both sides of described shell and arranged by column to make it, and one end of shell aperture down; Be provided with a shell feeding cylinder (24) between the charging aperture of transmission slot and shell feed appliance (3), shell pushes in transmission slot by this cylinder one by one; The discharging opening of transmission slot exports the stator installed.
3. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 2, it is characterized in that, described cup scholar erector comprises:
First locating piece (25), is positioned at the side of transmission slot, and its afterbody and the first positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell (1) under this cylinder promotes;
Cup scholar's feed appliance (4), its inner placement multiple glasss of scholars (5), cup scholar feed appliance is by cup scholar slideway (4a) output shaft hole cup scholar upward, and cup scholar slideway equipped at outlet port also installs glass scholar's feeding cylinder (6) in order to cup scholar to be pushed to by the below of the shell of the first locating piece location;
Cup scholar's thimble (7), is positioned at the below of the shell of location, links bottom it with cup scholar thimble cylinder (8), can insert and exit shell inner cavity, cup scholar headed in the cup scholar installing hole of shell in order to penetrate glass scholar's axis hole under this cylinder promotes.
4. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 3, it is characterized in that, described magnetite erector comprises:
Second locating piece (31), is positioned at the side of transmission slot, and its afterbody and the second positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell (1) under this cylinder promotes;
Left magnetite feed appliance (9), its multiple magnetite of inner placement (10), its delivery outlet is installed left magnetite and is pushed cylinder (12), in order to be pushed to by the magnetite in left side by the below of the shell of the second locating piece location;
Right magnetite feed appliance (11), its multiple magnetite of inner placement (10), its delivery outlet is installed right magnetite and is pushed cylinder (13), in order to be pushed to by the magnetite on right side by the below of the shell of the second locating piece location;
Magnetite push rod (16), its both sides, top are provided with boss, and the magnetite that left and right magnetite feed appliance is sent here stands on boss respectively, and the symmetry axis maintenance vertical setting of magnetite is convenient to magnetite push rod and is headed in shell by left and right magnetite; A sling ejector pin (17) is had in magnetite push rod inner chamber, its top is crossed out by magnetite push rod sidewall, a spring (19) is connected between its outer wall with magnetite push rod inner chamber, its tail end and magnetite push rod cylinder (18) link, and move up and down under the promotion of this cylinder, its top can hook gets catapult and between the opposite side pushing to the two blocks of magnetites in described left and right.
5. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 4, it is characterized in that, described catapult erector comprises:
3rd locating piece, is positioned at the side of transmission slot, and its afterbody and the 3rd positioning cylinder link, and can insert and exit in transmission slot, in order to be located by described shell (1) under this cylinder promotes;
Catapult is pushed pin (22), be positioned at by the below of the shell of the 3rd locating piece location, its tail end and catapult cylinder (23) of pushing pin links, and moves up and down under the promotion of this cylinder, and another catapult described pushes between another opposite side of the two blocks of magnetites in left and right by its top.
6. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 5, it is characterized in that, described catapult conveyer comprises:
Catapult material loading rotating disk (14), the rotary tray motor (15) driving it to rotate is housed bottom it, the sidewall of its cylindrical distributes multiple magnetic groove in order to adsorb catapult (21), the side being a bit positioned at the second locating piece (31) of its cylindrical, another point of its cylindrical is positioned at the side of the 3rd locating piece; Also turntable positioning device is housed bottom catapult material loading rotating disk, in order to limit its rotational angle, catapult on its sidewall is delivered to by the second locating piece the below of shell of locating take for sling ejector pin (17), also catapult is delivered to by the 3rd locating piece the below of shell of locating for catapult push pin (22) take;
Catapult feed appliance (20), the multiple catapult of its inner placement, for exporting the catapult that two ends arrange down;
Connecting bridge (54), its one end connects catapult feed appliance to carry catapult, and its other end is positioned at below catapult material loading rotating disk sidewall, in order to carry catapult;
Catapult material loading top thick stick (57), between the described connecting bridge other end and catapult material loading rotating disk sidewall, its afterbody and catapult material loading cylinder (58) link, and can move up and down, in order to be suspended to one by one by catapult in the groove of catapult material loading rotating disk 14 sidewall under this cylinder promotes.
7. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 6, it is characterized in that, transmission slot (2) sidewall between described discharging opening and the 3rd locating piece is other is equipped with the 4th locating piece (41) and the 6th locating piece, afterbody and the 4th positioning cylinder of the 4th locating piece (41) link, afterbody and the 6th positioning cylinder of the 6th locating piece link, under the promotion of the cylinder of interlock separately, 4th locating piece (41) and the 6th locating piece can insert and exit in transmission slot, in order to respectively two shells are located, the first catapult test rod (43) is being provided with by the below of the shell of the 3rd locating piece location, the second catapult test rod is being provided with by the below of the shell of the 6th locating piece location, first and second catapult test rod tail ends link with detection cylinder (44), can insert under this cylinder promotes and exit shell inner cavity, a catapult directly over first catapult test rod in corresponding shell inner cavity, another catapult directly over second catapult test rod in corresponding shell inner cavity, two by be respectively equipped with above the shell of locating to detect shell whether on move first detect inductor (45) and the second detection inductor (46).
8. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 7, it is characterized in that, transmission slot (2) sidewall between described discharging opening and the 6th locating piece is other is equipped with the 5th locating piece (47), its afterbody and shaping cylinder (50) link, and can insert and exit transmission slot under the promotion of this cylinder; Be provided with Shaping Module (49) by the below of the shell of the 5th locating piece location, its afterbody and shaping cylinder (50) link, and can insert and exit shell under the promotion of this cylinder; Shaping Module both sides with circular arc chamfering, for two pieces, the left and right in shell magnetite squeezing shaping.
9. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 8, it is characterized in that, the below of the transmission slot (2) between described second locating piece (31) and the 3rd locating piece is provided with in order to the dust exhaust apparatus (51) to shell dedusting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210472850.2A CN103001416B (en) | 2012-11-21 | 2012-11-21 | Automatic assembling machine for assembling minisize direct current motor stator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210472850.2A CN103001416B (en) | 2012-11-21 | 2012-11-21 | Automatic assembling machine for assembling minisize direct current motor stator |
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| CN103001416A CN103001416A (en) | 2013-03-27 |
| CN103001416B true CN103001416B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210472850.2A Active CN103001416B (en) | 2012-11-21 | 2012-11-21 | Automatic assembling machine for assembling minisize direct current motor stator |
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| CN103335828A (en) * | 2013-06-19 | 2013-10-02 | 和承汽车配件(太仓)有限公司 | O-shaped ring mistake proofing tooling system |
| CN105024504A (en) * | 2015-06-29 | 2015-11-04 | 安徽省旌德县星豪电子科技有限公司 | Assembling method of small motor casings |
| CN105127737A (en) * | 2015-06-29 | 2015-12-09 | 安徽省旌德县星豪电子科技有限公司 | Automatic assembling device for micro motor shell |
| CN106899151B (en) * | 2016-08-04 | 2023-08-29 | 湖南佳林智能装备有限公司 | Intelligent assembly equipment for motor clamp spring magnetic shoe stator shell |
| CN107591972B (en) * | 2017-10-23 | 2023-05-30 | 浙江盛越电子科技有限公司 | Full-automatic magnetic feeding machine and magnetic feeding method thereof |
| CN108480983B (en) * | 2018-04-08 | 2024-02-09 | 深圳市长盛德机电有限公司 | Micro-motor small shell plate mounting shaft plate cup man detection equipment |
| CN109660089B (en) * | 2018-12-26 | 2024-02-06 | 湖南航天磁电有限责任公司 | Automatic assembly process for permanent magnet motor stator |
| CN111230451A (en) * | 2020-03-27 | 2020-06-05 | 深圳市龙德奥奇自动化系统有限公司 | Slingshot feeding mechanism |
| CN112809345B (en) * | 2021-01-29 | 2022-10-14 | 重庆嘉涌电子有限公司 | Magnet device is used in processing of VR spectacle-frame |
| CN114172327B (en) * | 2021-12-17 | 2023-07-18 | 深圳市合力士机电设备有限公司 | Motor assembling machine and operation method thereof |
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