CN203245711U - Full-automatic inner-and-outer circle polishing machine for processing inner ring and outer ring of bearing of passenger train - Google Patents
Full-automatic inner-and-outer circle polishing machine for processing inner ring and outer ring of bearing of passenger train Download PDFInfo
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- CN203245711U CN203245711U CN 201320222028 CN201320222028U CN203245711U CN 203245711 U CN203245711 U CN 203245711U CN 201320222028 CN201320222028 CN 201320222028 CN 201320222028 U CN201320222028 U CN 201320222028U CN 203245711 U CN203245711 U CN 203245711U
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Abstract
The utility model belongs to dedicated devices for overhauling carried out by a railway rail yard on a bearing of a passenger train, and particularly relates to a full-automatic inner-and-outer circle polishing machine for processing an inner ring and an outer ring of the bearing of the passenger train. The full-automatic inner-and-outer circle polishing machine for processing the inner ring and the outer ring of the bearing of the passenger train comprises a machine body, an automatic feeding and discharging mechanism, an inner circle polishing head, an outer circle polishing head, a control mechanism, a position sensor, an automatic identification mechanism, a touch screen and an electric appliance control box, wherein a PLC electric appliance control system is installed in the electric appliance control box, the PLC electric appliance control system is electrically connected with the automatic feeding and discharging mechanism, the workpiece automatic identification mechanism, the inner circle polishing head, the outer circle polishing head and the control mechanism, a pneumatic control box is fixedly installed on the lower portion of the side face of the machine body, a pneumatic control system is installed in the pneumatic control box, and the pneumatic control system is connected with the automatic feeding and discharging mechanism, the inner circle polishing head, the outer circle polishing head and an air cylinder of the control mechanism through air pipes. The full-automatic inner-and-outer circle polishing machine for processing the inner ring and the outer ring of the bearing of the passenger train can achieve automatic grinding and polishing to rust marks on the inner ring and the outer ring of the bearing of the passenger train, is high in degree of automation and low in labor intensity of workers, protects the environment, is high in efficiency of overhauling of the bearing of the passenger train and good in quality of overhauling of the bearing of the passenger train, and is remarkable in economic benefit.
Description
Technical field
The utility model belongs to the rolling stock section passenger train bearing is decomposed the special equipment of maintenance, is specifically related to a kind of inside and outside circle Full-automatic polishing machine of processing the passenger vehicle bearing enclose.
Background technology
In recent years, passenger train quantity constantly increased, and the workload that the passenger vehicle bearing is overhauled constantly increases, and worker's labour intensity is large.Traditional maintenance to the passenger vehicle bearing mainly relies on artificial maintenance, and operating efficiency is very low.Although some special rust removers are arranged or automatically clean rust remover, what have is simple in structure, operation is wasted time and energy, and the complex structure that has is bulky, and fault rate is high, the more important thing is that its derusting is difficult to reach the quality standard that the Ministry of Railways promulgates.
Summary of the invention
The technical problems to be solved in the utility model overcomes above-mentioned the deficiencies in the prior art exactly, and a kind of compact conformation is provided, floor space is little, can significantly improve operating efficiency, reduce labor strength, and the inside and outside circle Full-automatic polishing machine of the processing passenger vehicle bearing enclose that eliminates rust effective.
For solving the problems of the technologies described above, the technical solution of the utility model is:
A kind of inside and outside circle Full-automatic polishing machine of processing the passenger vehicle bearing enclose, comprise body, body upper both sides correspondence is provided with automatically, discharging mechanism, automatically advance, in the side, junction of discharging mechanism and below are respectively arranged with, excircle polishing head and controlling organization, body upper, the automatic feeding and discharging mechanism below is equipped with position sensor, the automatic feeding mechanism both sides are equipped with workpiece automatic identification machine structure, top, body side is installed with the electric appliance control box of the bottom of touch-screen and inner circle rubbing head, the PLC electrical apparatus control system is installed in the electric appliance control box, the PLC electrical apparatus control system with automatically advance, discharging mechanism, the automatic identification mechanism of workpiece, in, excircle polishing head and controlling organization are electrically connected, bottom, body side is installed with the pneumatic control case, in the pneumatic control case atmospheric control is installed, atmospheric control with automatically advance, discharging mechanism, in, there is airduct to connect between the contained cylinder of excircle polishing head and controlling organization.
Described automatic charging and discharging mechanism comprises advancing guide rail of workpiece and going out guide rail of workpiece of being obliquely installed, advance guide rail of workpiece and go out that the junction is provided with workpiece located lateral clamping body and the vertical ejecting mechanism of workpiece and Work-sheet pressing and driving mechanism between the guide rail of workpiece, entering the guide rail of workpiece below vertically is equipped with into the workpiece cylinder, and cylinder piston rod can stretch out from advancing in the guide rail of workpiece, enters interior below, guide rail of workpiece middle part photoelectric sensor is installed.
Described workpiece located lateral clamping body comprises the positioning cylinder that a pair of horizontal stationary positioned is taken turns and horizontal cross is installed that is installed on the body, and the relative a pair of activity orientation wheel that is installed in the positioning cylinder piston-rod end with a pair of stationary positioned wheel; The vertical ejecting mechanism of described workpiece comprises the stator wheel that is fixedly mounted on After-Body and the release cylinder that is installed in front part of a body and tilts to the back upper place, and the parallel release directive wheel that is oppositely arranged and is installed in release cylinder piston rod end with stator wheel.
The contained pressing section of described Work-sheet pressing and driving mechanism and drive part are the integral type structure, comprise drive motors, actuating arm, bearing, driving wheel and actuating arm lift cylinder, the piston-rod end of actuating arm lift cylinder and the middle part of actuating arm are hinged, the actuating arm front end is hinged by jointed shaft and nut with the bearing that is fixedly mounted on the body, one end of jointed shaft is equipped with the twin-stage belt pulley by the bearing rotational support, the rear end of actuating arm is equipped with driving shaft, the driving shaft two ends are separately installed with driving wheel and big belt pulley, small belt pulley in the twin-stage belt pulley is connected by belt with the big belt pulley that is installed in drive shaft end, and the big belt pulley in the twin-stage belt pulley is connected by belt with the small belt pulley that is installed in the drive motors output.
The contained pressing section of described Work-sheet pressing and driving mechanism and drive part are split-type structural, and its pressing section is positioned at the workpiece top, and drive part is positioned at the workpiece below.
Described inner circle rubbing head and controlling organization comprise the inner circle rubbing head, inner circle rubbing head power transmission shaft, inner circle rubbing head driving mechanism, switching mechanism and the inner circle rubbing head lateral displacement mechanism of inner circle rubbing head in vertical plane, the inner circle rubbing head is installed in the outer end of power transmission shaft, power transmission shaft is fixedly mounted on the contained motor base of driving mechanism by the bearing in the main spindle box, be provided with two connecting plates between the contained casing of motor base and interior rubbing head lateral displacement mechanism, be fixedly connected with between connecting plate one end and the casing, the other end and electric baseboard are hinged by jointed shaft, the contained upset cylinder block of inner circle rubbing head switching mechanism is fixedly connected with lateral displacement mechanism contained casing by cylinder block
Cylinder piston rodJoint is installed in the end and motor base is hinged.
Described inner circle rubbing head driving mechanism comprises inner circle rubbing head drive motors, is installed in the big belt pulley of drive motors output shaft end, is installed in the small belt pulley of inner circle rubbing head power transmission shaft one end and the belt that is used for connecting this big belt pulley and small belt pulley; The switching mechanism of described inner circle rubbing head in vertical plane comprises the upset cylinder; Described inner circle rubbing head lateral displacement mechanism comprises casing, screw mandrel and screw transmission mechanism and displacement motor, described screw mandrel and screw transmission mechanism comprise the screw mandrel that is fixedly mounted on two ends in the casing by the front and back support, be sleeved on the screw mandrel and the nut seat that is connected with threads of lead screw, and parallelly be positioned at the screw mandrel both sides and be installed in two line slideways at casing two ends by box unit, an end of leading screw stretches out casing and terminally is connected with displacement motor by shaft coupling.
Described excircle polishing head and controlling organization comprise excircle polishing head and driving mechanism, excircle polishing head erect travel mechanism and excircle polishing head lateral displacement mechanism; Described excircle polishing head and driving mechanism comprise support, drive motors and excircle polishing head and power transmission shaft, power transmission shaft and drive motors are installed in respectively the upper and lower sides of support, power transmission shaft one end is equipped with the excircle polishing head, the drive motors output shaft end is equipped with drive, connects by the abrasive band between drive and the excircle polishing head; Described excircle polishing head lateral displacement mechanism comprises casing, screw mandrel and screw transmission mechanism and displacement motor, described screw mandrel and screw transmission mechanism comprise the screw mandrel that is fixedly mounted on two ends in the casing by the front and back support, be sleeved on the screw mandrel and the nut seat that is connected with threads of lead screw, and parallelly be positioned at the screw mandrel both sides and be installed in two line slideways at casing two ends by box unit, an end of leading screw stretches out casing and terminally is connected with displacement motor by shaft coupling; Described excircle polishing head erect travel mechanism comprises guide cylinder, and the cylinder body of guide cylinder is fixed on the contained casing of lateral displacement mechanism, and the piston rod of guide cylinder is installed with connecting plate, and connecting plate one side is fixedly connected on the contained support of driving mechanism.
The contained power transmission shaft of described excircle polishing head driving mechanism is rotatably connected on the support by gripper shoe, this gripper shoe is provided with some via holes, gripper shoe is fixedly mounted on the support by the bolt that passes via hole, when the bolt looseness rear bearing sheet can move up and down by adjusting bolt; The contained drive motors of described excircle polishing head driving mechanism is fixedly connected with support by bolt, when bolt looseness rear drive motor can move up and down along support by adjusting bolt.
Described workpiece automatic identification machine structure comprises the installing rack that is fixed on the automatic feeding mechanism both sides, and the both sides that installing rack is positioned at automatic feeding mechanism respectively are provided with a pair of sensor for differentiating the workpiece model.
The beneficial effect of technical solutions of the utility model is:
1, structurally, the inside and outside circle Full-automatic polishing machine that the utility model is processed the passenger vehicle bearing enclose comprises body, automatically advance, discharging mechanism, in, excircle polishing head and controlling organization, touch-screen and electric appliance control box and pneumatic control case, the PLC electrical apparatus control system is installed in the electric appliance control box, in the pneumatic control case atmospheric control is installed, adopt PLC control technology and the comprehensive polishing technology of inside and outside rubbing head, has good in interactive function, can realize list by setting in man-machine interface, twin polishing, and the abrasive band is changed in statistics processing quantity and prompting automatically, workpiece is protected, guarantee the quality of processing work, can automatically differentiate the railway special bearing Internal and external cycle of different model according to workpiece automatic identification machine structure, then select corresponding working procedure, carry out corresponding process; The utility model can be identified the existing passenger vehicle bearing enclose of turnover automatically, by Work-sheet pressing driving mechanism and inside and outside circle rubbing head and the controlling organization constant equilibrant force to workpiece, can realize flexible grinding, need not manually-operated in the whole production process, not only automaticity is high, and the raising of polishing precision, has improved greatly efficient and the quality of the passenger vehicle bearing being decomposed maintenance, easy and simple to handle, safe and reliable, satisfied the produced on-site needs.
2, structurally, gripper shoe for the contained power transmission shaft of excircle polishing head driving mechanism is installed on the support described in the utility model can move up and down by adjusting bolt, and the contained drive motors of described excircle polishing head driving mechanism also can move up and down along support by adjusting bolt, like this, the abrasive band that is installed on excircle polishing head and the drive is better convenient, non-cutting time is few, can in a process, finish polishing, and abrasive band durability degree is high, the little environmental protection of dust, economic and social benefit is remarkable; In addition, the utility model can also be applied to be similar to workpiece grinding and the polishing of bearing enclose, transforms a little namely to can be applicable to the freight car bearing processing, and range of application is wider.
3, to sum up, the inside and outside circle Full-automatic polishing machine that the utility model is processed the passenger vehicle bearing enclose is the rolling stock section is decomposed maintenance to the passenger train bearing special equipment, can realize automatic grinding and polishing to the iron mold of passenger vehicle bearing enclose, automaticity is high, labor strength is little, more environmental protection, efficient height, the quality of the passenger vehicle bearing being decomposed maintenance are good, compact conformation, floor space is little, easy to operate, safe and reliable, and the long service life in abrasive band, saved the consumption in abrasive band, therefore remarkable in economical benefits, is very suitable for promotion and implementation.
Description of drawings
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in further detail, wherein:
Fig. 1 is one of sectional structure schematic diagram of the utility model inside and outside circle Full-automatic polishing machine of processing the passenger vehicle bearing enclose;
Fig. 2 is the A-A sectional structure schematic diagram of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 1;
Fig. 3 is the structural representation of excircle polishing head controlling organization of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 1;
Fig. 4 is the right TV structure schematic diagram of excircle polishing head controlling organization of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 3;
Fig. 5 is the plan structure schematic diagram of excircle polishing head controlling organization of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 4;
Fig. 6 is the structural representation of inner circle rubbing head controlling organization of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 1;
Fig. 7 is the right TV structure schematic diagram of inner circle rubbing head controlling organization of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 6;
Fig. 8 is the plan structure schematic diagram of inner circle rubbing head controlling organization of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 7;
Fig. 9 is the sectional structure schematic diagram of automatic charging and discharging mechanism of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 1;
Figure 10 is the B-B sectional structure schematic diagram of automatic charging and discharging mechanism of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 9;
Figure 11 is the structural representation of artifact-driven mechanism of automatic charging and discharging mechanism of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 9;
Figure 12 is the C-C sectional structure schematic diagram of artifact-driven mechanism of automatic charging and discharging mechanism of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 11;
Figure 13 is the D-D sectional structure schematic diagram of artifact-driven mechanism of automatic charging and discharging mechanism of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 11;
Figure 14 is the E-E sectional structure schematic diagram of artifact-driven mechanism of automatic charging and discharging mechanism of the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose shown in Figure 11;
Sequence number among the figure: 1, body, 2, automatically advance, discharging mechanism, 2-1, advance guide rail of workpiece, 2-2, go out guide rail of workpiece, 2-3, advance the workpiece cylinder, 2-4, photoelectric sensor, 2-5, the stationary positioned wheel, 2-6, positioning cylinder, 2-7, the activity orientation wheel, 2-8, stator wheel, 2-9, release cylinder, 2-10, release directive wheel, 2-11, drive motors, 2-12, actuating arm, 2-13, bearing, 2-14, driving wheel, 2-15, the actuating arm lift cylinder, 2-16, jointed shaft, 2-17, nut, 2-18, the twin-stage belt pulley, 2-19, driving shaft, 2-20, big belt pulley, 2-21, small belt pulley, 3, inner circle rubbing head controlling organization, 3-1, the inner circle rubbing head, 3-2, inner circle rubbing head power transmission shaft, 3-3, main spindle box, 3-4, motor base, 3-5, casing, 3-6, connecting plate, 3-7, jointed shaft, 3-8, the upset cylinder, 3-9, cylinder block, 3-10, inner circle rubbing head drive motors, 3-11, big belt pulley, 3-12, small belt pulley, 3-13, displacement motor, 3-14, the screw mandrel front support, 3-15, the screw mandrel rear support, 3-16, screw mandrel, 3-17, nut seat, 3-18, box unit, 3-19, line slideway, 3-20, shaft coupling, 4, excircle polishing head controlling organization, 4-1, support, 4-2, drive motors, 4-3, the excircle polishing head, 4-4, power transmission shaft, 4-5, drive, 4-6, the abrasive band, 4-7, excircle polishing head lateral displacement mechanism casing, 4-8, displacement motor, 4-9, the screw mandrel front support, 4-10, the screw mandrel rear support, 4-11, screw mandrel, 4-12, nut seat, 4-13, box unit, 4-14, line slideway, 4-15, shaft coupling, 4-16, guide cylinder, 4-17, connecting plate, 4-18, gripper shoe, 4-19, bolt, 4-20, adjusting bolt, 5, touch-screen and electric appliance box, 6, electric control box, 7, position sensor, 8, the pneumatic control case.
The specific embodiment
Embodiment one:
Referring to Fig. 1, Fig. 2, among the figure, the utility model is processed the inside and outside circle Full-automatic polishing machine of passenger vehicle bearing enclose, comprise body 1, body upper both sides correspondence is provided with automatically, discharging mechanism 2, automatically advance, in the side, junction of discharging mechanism and below are respectively arranged with, excircle polishing head and controlling organization 3,4, body upper, the automatic feeding and discharging mechanism below is equipped with position sensor 7, whether rotate for detection of workpiece, the automatic feeding mechanism both sides are equipped with workpiece automatic identification machine structure, top, body side is installed with the electric appliance control box 6 of the bottom of touch-screen and electric appliance box 5 and inner circle rubbing head, the PLC electrical apparatus control system is installed in the electric appliance control box, the PLC electrical apparatus control system with automatically advance, discharging mechanism, the automatic identification mechanism of workpiece, in, excircle polishing head and controlling organization are electrically connected, bottom, body side is installed with pneumatic control case 8, in the pneumatic control case atmospheric control is installed, atmospheric control with automatically advance, discharging mechanism, in, there is airduct to connect between the contained cylinder of excircle polishing head and controlling organization.Described workpiece automatic identification machine structure comprises the installing rack that is fixed on the automatic feeding mechanism both sides, and the both sides that installing rack is positioned at automatic feeding mechanism respectively are provided with a pair of sensor for differentiating the workpiece model.
Referring to Fig. 9-14, among the figure, described automatic charging and discharging mechanism comprises advancing guide rail of workpiece 2-1 and going out guide rail of workpiece 2-2 of being obliquely installed, advance guide rail of workpiece and go out that the junction is provided with workpiece located lateral clamping body and the vertical ejecting mechanism of workpiece and Work-sheet pressing and driving mechanism between the guide rail of workpiece, entering the guide rail of workpiece below vertically is equipped with into workpiece cylinder 2-3, and cylinder piston rod can stretch out from advancing in the guide rail of workpiece, below advancing in the guide rail of workpiece middle part photoelectric sensor 2-4 is installed, for detection of having or not workpiece to enter.Described workpiece located lateral clamping body comprises the positioning cylinder 2-6 that a pair of horizontal stationary positioned wheel 2-5 that is installed on the body and horizontal cross are installed, and the relative a pair of activity orientation wheel 2-7 that is installed in the positioning cylinder piston-rod end with a pair of stationary positioned wheel; The vertical ejecting mechanism of described workpiece comprises the stator wheel 2-8 that is fixedly mounted on After-Body and the release cylinder 2-9 that is installed in front part of a body and tilts to the back upper place, and the parallel release directive wheel 2-10 that is oppositely arranged and is installed in release cylinder piston rod end with stator wheel; The contained pressing section of described Work-sheet pressing and driving mechanism and drive part are the integral type structure, comprise drive motors 2-11, actuating arm 2-12, bearing 2-13, driving wheel 2-14 and actuating arm lift cylinder 2-15, the piston-rod end of actuating arm lift cylinder and the middle part of actuating arm are hinged, the actuating arm front end is hinged by jointed shaft 2-16 and nut 2-17 with the bearing that is fixedly mounted on the body, one end of jointed shaft is equipped with twin-stage belt pulley 2-18 by the bearing rotational support, the rear end of actuating arm is equipped with driving shaft 2-19, the driving shaft two ends are separately installed with driving wheel and big belt pulley 2-20, small belt pulley in the twin-stage belt pulley is connected by belt with the big belt pulley that is installed in drive shaft end, and the big belt pulley in the twin-stage belt pulley is connected by belt with the small belt pulley 2-21 that is installed in the drive motors output.
Referring to Fig. 6-8, among the figure, described inner circle rubbing head and controlling organization comprise inner circle rubbing head 3-1, inner circle rubbing head power transmission shaft 3-2, inner circle rubbing head driving mechanism, switching mechanism and the inner circle rubbing head lateral displacement mechanism of inner circle rubbing head in vertical plane, the inner circle rubbing head is installed in the outer end of power transmission shaft, power transmission shaft is fixedly mounted on the contained motor base 3-4 of driving mechanism by the bearing in the main spindle box 3-3, be provided with two connecting plate 3-6 between motor base and the interior rubbing head lateral displacement contained casing 3-5 of mechanism, be fixedly connected with between connecting plate one end and the casing, the other end and electric baseboard are hinged by jointed shaft 3-7, the contained upset cylinder of inner circle rubbing head switching mechanism 3-8 cylinder body is fixedly connected with lateral displacement mechanism contained casing by cylinder block 3-9, and joint is installed the cylinder piston boom end and motor base is hinged.Described inner circle rubbing head driving mechanism comprises inner circle rubbing head drive motors 3-10, be installed in the big belt pulley 3-11 of drive motors output shaft end, be installed in the small belt pulley 3-12 of inner circle rubbing head power transmission shaft one end and the belt that is used for connecting this big belt pulley and small belt pulley; The switching mechanism of described inner circle rubbing head in vertical plane comprises the upset cylinder; Described inner circle rubbing head lateral displacement mechanism comprises casing, screw mandrel and screw transmission mechanism and displacement motor 3-13, described screw mandrel and screw transmission mechanism comprise the screw mandrel 3-16 that is fixedly mounted on two ends in the casing by back and front supporting 3-14,3-15, the nut seat 3-17 that is sleeved on the screw mandrel and is connected with threads of lead screw, and parallelly be positioned at the screw mandrel both sides and be installed in two line slideway 3-19 at casing two ends by box unit 3-18, an end of leading screw stretches out casing and terminally is connected with displacement motor by shaft coupling 3-20.
Referring to Fig. 3-5, among the figure, described excircle polishing head and controlling organization comprise excircle polishing head and driving mechanism, excircle polishing head erect travel mechanism and excircle polishing head lateral displacement mechanism; Described excircle polishing head and driving mechanism comprise support 4-1, drive motors 4-2 and excircle polishing head 4-3 and power transmission shaft 4-4, power transmission shaft and drive motors are installed in respectively the upper and lower sides of support, power transmission shaft one end is equipped with the excircle polishing head, the drive motors output shaft end is equipped with drive 4-5, connects by abrasive band 4-6 between drive and the excircle polishing head; Described excircle polishing head lateral displacement mechanism comprises casing 4-7, screw mandrel and screw transmission mechanism and displacement motor 4-8, described screw mandrel and screw transmission mechanism comprise the screw mandrel 4-11 that is fixedly mounted on two ends in the casing by back and front supporting 4-9,4-10, the nut seat 4-12 that is sleeved on the screw mandrel and is connected with threads of lead screw, and parallelly be positioned at the screw mandrel both sides and be installed in two line slideway 4-14 of casing by box unit 4-13, an end of leading screw stretches out casing and terminally is connected with displacement motor by shaft coupling 4-15; Described excircle polishing head erect travel mechanism comprises guide cylinder 4-16, the cylinder body of guide cylinder is fixed on the contained casing of lateral displacement mechanism, the piston rod of guide cylinder is installed with connecting plate 4-17, and connecting plate one side is fixedly connected on the contained support of driving mechanism.The contained power transmission shaft of described excircle polishing head driving mechanism is rotatably connected on the support by gripper shoe 4-18, this gripper shoe is provided with some via holes, gripper shoe is fixedly mounted on the support by the bolt 4-19 that passes via hole, when the bolt looseness rear bearing sheet can move up and down by adjusting bolt 4-20; The contained drive motors of described excircle polishing head driving mechanism is fixedly connected with support by bolt, when bolt looseness rear drive motor can move up and down along support by adjusting bolt.
The course of work of the present utility model is as follows:
Plugged, equipment self-inspection enters program control state; Bearing is put into into guide rail of workpiece, advanced the workpiece cylinder operation, workpiece enters the workpiece positioning clamping body after by the workpiece discriminator and drives; The result that inside and outside circle rubbing head and controlling organization are judged according to the workpiece discriminator respectively selects corresponding working procedure, carries out process; Positioning clamping body stops to drive after the completion of processing, removes location and chucking, and the vertical ejecting mechanism of workpiece is released out guide rail of workpiece with workpiece.Along with the release of unit one, second workpiece advanced the workpiece cylinder to be put into, repeats the polishing that said process can be finished the inside and outside circle of follow-up whole workpiece.
Embodiment two:
Present embodiment figure does not draw.Approximate on present embodiment and embodiment one structure, the same structure part no longer repeats at this, its difference is: the described Work-sheet pressing of present embodiment and the contained pressing section of driving mechanism and drive part are split-type structural, and its pressing section is positioned at the workpiece top, and drive part is positioned at the workpiece below.
The above only is the schematic specific embodiment of the utility model; be not to limit scope of the present utility model; equivalent variations and modification that any those skilled in the art makes under the prerequisite that does not break away from the utility model design and principle all should belong to the scope that the utility model is protected.
Claims (10)
1. inside and outside circle Full-automatic polishing machine of processing the passenger vehicle bearing enclose, comprise body, body upper both sides correspondence is provided with automatically, discharging mechanism, it is characterized in that: automatically advance, in the side, junction of discharging mechanism and below are respectively arranged with, excircle polishing head and controlling organization, body upper, the automatic feeding and discharging mechanism below is equipped with position sensor, the automatic feeding mechanism both sides are equipped with workpiece automatic identification machine structure, top, body side is installed with the electric appliance control box of the bottom of touch-screen and inner circle rubbing head, the PLC electrical apparatus control system is installed in the electric appliance control box, the PLC electrical apparatus control system with automatically advance, discharging mechanism, the automatic identification mechanism of workpiece, in, excircle polishing head and controlling organization are electrically connected, bottom, body side is installed with the pneumatic control case, in the pneumatic control case atmospheric control is installed, atmospheric control with automatically advance, discharging mechanism, in, there is airduct to connect between the contained cylinder of excircle polishing head and controlling organization.
2. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 1, it is characterized in that: described automatic charging and discharging mechanism comprises advancing guide rail of workpiece and going out guide rail of workpiece of being obliquely installed, advance guide rail of workpiece and go out that the junction is provided with workpiece located lateral clamping body and the vertical ejecting mechanism of workpiece and Work-sheet pressing and driving mechanism between the guide rail of workpiece, entering the guide rail of workpiece below vertically is equipped with into the workpiece cylinder, and cylinder piston rod can stretch out from advancing in the guide rail of workpiece, enters interior below, guide rail of workpiece middle part photoelectric sensor is installed.
3. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 2, it is characterized in that: described workpiece located lateral clamping body comprises the positioning cylinder that a pair of horizontal stationary positioned is taken turns and horizontal cross is installed that is installed on the body, and the relative a pair of activity orientation wheel that is installed in the positioning cylinder piston-rod end with a pair of stationary positioned wheel; The vertical ejecting mechanism of described workpiece comprises the stator wheel that is fixedly mounted on After-Body and the release cylinder that is installed in front part of a body and tilts to the back upper place, and the parallel release directive wheel that is oppositely arranged and is installed in release cylinder piston rod end with stator wheel.
4. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 2, it is characterized in that: the contained pressing section of described Work-sheet pressing and driving mechanism and drive part are the integral type structure, comprise drive motors, actuating arm, bearing, driving wheel and actuating arm lift cylinder, the piston-rod end of actuating arm lift cylinder and the middle part of actuating arm are hinged, the actuating arm front end is hinged by jointed shaft and nut with the bearing that is fixedly mounted on the body, one end of jointed shaft is equipped with the twin-stage belt pulley by the bearing rotational support, the rear end of actuating arm is equipped with driving shaft, the driving shaft two ends are separately installed with driving wheel and big belt pulley, small belt pulley in the twin-stage belt pulley is connected by belt with the big belt pulley that is installed in drive shaft end, and the big belt pulley in the twin-stage belt pulley is connected by belt with the small belt pulley that is installed in the drive motors output.
5. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 2, it is characterized in that: the contained pressing section of described Work-sheet pressing and driving mechanism and drive part are split-type structural, its pressing section is positioned at the workpiece top, and drive part is positioned at the workpiece below.
6. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 1, it is characterized in that: described inner circle rubbing head and controlling organization comprise the inner circle rubbing head, inner circle rubbing head power transmission shaft, inner circle rubbing head driving mechanism, switching mechanism and the inner circle rubbing head lateral displacement mechanism of inner circle rubbing head in vertical plane, the inner circle rubbing head is installed in the outer end of power transmission shaft, power transmission shaft is fixedly mounted on the contained motor base of driving mechanism by the bearing in the main spindle box, be provided with two connecting plates between the contained casing of motor base and interior rubbing head lateral displacement mechanism, be fixedly connected with between connecting plate one end and the casing, the other end and electric baseboard are hinged by jointed shaft, the contained upset cylinder block of inner circle rubbing head switching mechanism is fixedly connected with lateral displacement mechanism contained casing by cylinder block, and joint is installed the cylinder piston boom end and motor base is hinged.
7. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 6, it is characterized in that: described inner circle rubbing head driving mechanism comprises inner circle rubbing head drive motors, be installed in the big belt pulley of drive motors output shaft end, be installed in the small belt pulley of inner circle rubbing head power transmission shaft one end and the belt that is used for connecting this big belt pulley and small belt pulley; The switching mechanism of described inner circle rubbing head in vertical plane comprises the upset cylinder; Described inner circle rubbing head lateral displacement mechanism comprises casing, screw mandrel and screw transmission mechanism and displacement motor, described screw mandrel and screw transmission mechanism comprise the screw mandrel that is fixedly mounted on two ends in the casing by the front and back support, be sleeved on the screw mandrel and the nut seat that is connected with threads of lead screw, and parallelly be positioned at the screw mandrel both sides and be installed in two line slideways at casing two ends by box unit, an end of leading screw stretches out casing and terminally is connected with displacement motor by shaft coupling.
8. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 1, it is characterized in that: described excircle polishing head and controlling organization comprise excircle polishing head and driving mechanism, excircle polishing head erect travel mechanism and excircle polishing head lateral displacement mechanism; Described excircle polishing head and driving mechanism comprise support, drive motors and excircle polishing head and power transmission shaft, power transmission shaft and drive motors are installed in respectively the upper and lower sides of support, power transmission shaft one end is equipped with the excircle polishing head, the drive motors output shaft end is equipped with drive, connects by the abrasive band between drive and the excircle polishing head; Described excircle polishing head lateral displacement mechanism comprises casing, screw mandrel and screw transmission mechanism and displacement motor, described screw mandrel and screw transmission mechanism comprise the screw mandrel that is fixedly mounted on two ends in the casing by the front and back support, be sleeved on the screw mandrel and the nut seat that is connected with threads of lead screw, and parallelly be positioned at the screw mandrel both sides and be installed in two line slideways at casing two ends by box unit, an end of leading screw stretches out casing and terminally is connected with displacement motor by shaft coupling; Described excircle polishing head erect travel mechanism comprises guide cylinder, and the cylinder body of guide cylinder is fixed on the contained casing of lateral displacement mechanism, and the piston rod of guide cylinder is installed with connecting plate, and connecting plate one side is fixedly connected on the contained support of driving mechanism.
9. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 8, it is characterized in that: the contained power transmission shaft of described excircle polishing head driving mechanism is rotatably connected on the support by gripper shoe, this gripper shoe is provided with some via holes, gripper shoe is fixedly mounted on the support by the bolt that passes via hole, when the bolt looseness rear bearing sheet can move up and down by adjusting bolt; The contained drive motors of described excircle polishing head driving mechanism is fixedly connected with support by bolt, when bolt looseness rear drive motor can move up and down along support by adjusting bolt.
10. the inside and outside circle Full-automatic polishing machine of processing passenger vehicle bearing enclose according to claim 1, it is characterized in that: described workpiece automatic identification machine structure comprises the installing rack that is fixed on the automatic feeding mechanism both sides, and the both sides that installing rack is positioned at automatic feeding mechanism respectively are provided with a pair of sensor for differentiating the workpiece model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320222028 CN203245711U (en) | 2013-04-27 | 2013-04-27 | Full-automatic inner-and-outer circle polishing machine for processing inner ring and outer ring of bearing of passenger train |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320222028 CN203245711U (en) | 2013-04-27 | 2013-04-27 | Full-automatic inner-and-outer circle polishing machine for processing inner ring and outer ring of bearing of passenger train |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203245711U true CN203245711U (en) | 2013-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320222028 Withdrawn - After Issue CN203245711U (en) | 2013-04-27 | 2013-04-27 | Full-automatic inner-and-outer circle polishing machine for processing inner ring and outer ring of bearing of passenger train |
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| CN (1) | CN203245711U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231299A (en) * | 2013-04-27 | 2013-08-07 | 河南中原铁道车辆实业有限公司郑州分公司 | Internal-external full-automatic polisher for treating inner ring and outer ring of passenger train bearing |
| CN107175552A (en) * | 2017-05-27 | 2017-09-19 | 泸州博金机电设备有限公司 | Processing unit (plant) based on intelligent control motor device shell |
| CN107175549A (en) * | 2017-05-27 | 2017-09-19 | 泸州博金机电设备有限公司 | Burr processing unit when intelligence instrument housing is manufactured |
| CN107953220A (en) * | 2017-12-26 | 2018-04-24 | 胡振强 | The self-centering high-efficiency grinding machine device of Internal and external cycle |
| CN109940501A (en) * | 2019-04-19 | 2019-06-28 | 江阴科玛金属制品有限公司 | Cold roll surface debris automatic polishing device |
| CN110625489A (en) * | 2019-10-25 | 2019-12-31 | 嵊州宁丰轴承有限公司 | Bearing inner race burnishing device |
-
2013
- 2013-04-27 CN CN 201320222028 patent/CN203245711U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231299A (en) * | 2013-04-27 | 2013-08-07 | 河南中原铁道车辆实业有限公司郑州分公司 | Internal-external full-automatic polisher for treating inner ring and outer ring of passenger train bearing |
| CN103231299B (en) * | 2013-04-27 | 2015-07-01 | 河南中原铁道车辆实业有限公司郑州分公司 | Internal-external full-automatic polisher for treating inner ring and outer ring of passenger train bearing |
| CN107175552A (en) * | 2017-05-27 | 2017-09-19 | 泸州博金机电设备有限公司 | Processing unit (plant) based on intelligent control motor device shell |
| CN107175549A (en) * | 2017-05-27 | 2017-09-19 | 泸州博金机电设备有限公司 | Burr processing unit when intelligence instrument housing is manufactured |
| CN107953220A (en) * | 2017-12-26 | 2018-04-24 | 胡振强 | The self-centering high-efficiency grinding machine device of Internal and external cycle |
| CN107953220B (en) * | 2017-12-26 | 2021-02-02 | 任庆 | Inner and outer ring self-centering efficient grinding machine device |
| CN109940501A (en) * | 2019-04-19 | 2019-06-28 | 江阴科玛金属制品有限公司 | Cold roll surface debris automatic polishing device |
| CN110625489A (en) * | 2019-10-25 | 2019-12-31 | 嵊州宁丰轴承有限公司 | Bearing inner race burnishing device |
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