CN103001416A - Automatic assembling machine for assembling minisize direct current motor stator - Google Patents
Automatic assembling machine for assembling minisize direct current motor stator Download PDFInfo
- Publication number
- CN103001416A CN103001416A CN2012104728502A CN201210472850A CN103001416A CN 103001416 A CN103001416 A CN 103001416A CN 2012104728502 A CN2012104728502 A CN 2012104728502A CN 201210472850 A CN201210472850 A CN 201210472850A CN 103001416 A CN103001416 A CN 103001416A
- Authority
- CN
- China
- Prior art keywords
- catapult
- shell
- cylinder
- magnetite
- locating piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention discloses an automatic assembling machine for assembling a minisize direct current motor stator. The automatic assembling machine comprises a housing feeder for conveying a housing, a bushing installer for installing a bushing in the housing, a magnet installer for installing left and right magnets in the housing, a slingshot installer for installing a slingshot in the housing, a slingshot conveyer for conveying the slingshot to the magnet installer and the slingshot installer, a transferring groove sequentially connected with the housing feeder, the bushing installer, the magnet installer and the slingshot installer and a controller which is connected with each component and controls each component. According to the automatic assembling machine for assembling the minisize direct current motor stator, the feed intake is manually aided, an iron shell, the bushing, the magnets and the slingshot of the stator are automatically assembled, an automatic checkout device is arranged after each machining process, the automation of the device is achieved, the labor intensity of workers is substantially reduced, the production costs are lowered, and production efficiency and product quality are improved.
Description
Technical field
The present invention relates to the electrical micro-machine manufacturing equipment, relate in particular to a kind of pair of magnetite, two catapult, the single glass of assembly machine that scholar's structure mini motor stator is assembled.
Background technology
Along with improving constantly of cost of labor in producing, enterprise is more and more to pay attention to the control of cost of labor and the raising of production efficiency, especially improves saving to making on-the-spot some.Human resources were abundant in the past, and technical merit is limited to have caused the low of production efficiency, personnel's waste.But along with the develop rapidly of whole economy and the shortage of human resources, the processing method by manpower in the past can not adapt to the development in epoch fully.In whole electromechanics trade, electrical micro-machine industry especially, it is imperative to economize the peopleization automation.A lot of electrical micro-machine processing enterprises rest in the manual operation of single operation the assembling of stator always, and this has increased labourer's labour intensity undoubtedly, and price reduction efficient exists quality hidden danger etc. simultaneously.
Existing a direct-flow micromachine stator commonly used, the shell that comprises end opening other end sealing, this shell comprises two symmetrical deep-slotted chip breakers, connects two flat boards of two deep-slotted chip breaker sides, closed termination of outer cover is equipped with the cup scholar of a support machine shaft, depend on respectively a magnetite on the inwall of shell deep-slotted chip breaker, be respectively equipped with one on the inwall of case flat plate in order to the catapult of firm magnetite position.When assembling stator, owing to be manual work, destabilizing factor is more, and is unstable such as cup scholar height dimension, internal diameter is either large or small, magnetite just differs, catapult is installed not in place, neglected loading catapult etc.; Not only increase field device maintenance personnel's labour intensity, also easily increase the probability that equipment from now on breaks down.
Summary of the invention
The present invention will solve to rely on hand assembled micromachine stator in the prior art, and production efficiency is low, and product quality is without the problem that ensures; The micromachine stator assembly machine of a kind of energy automatic Composition stator iron-clad, cup scholar, magnetite, catapult is proposed.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is a kind of automatic assembling machine of assembling the micro DC machine stator of design, and it comprises: the shell feed appliance, and its inner shell of placing a plurality of described stators is in order to export one by one shell; Cup scholar erector is in order to be installed to the cup scholar in the cup scholar installing hole in the shell inner cavity; The magnetite erector, in order to about two blocks of magnetites be installed to dual-side in the shell inner cavity, and about install one between the opposite side of two blocks of magnetites in order to the fixing catapult of magnetite; The catapult erector, in order to another catapult to be installed between another opposite side of two blocks of magnetites about described, two catapults are established relatively; The catapult conveyer is in order to carry catapult to magnetite erector and catapult erector; Transmission slot, successively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, in order to transmitting described shell, and the stator that installs of output; Controller, connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, catapult conveyer are controlled in order to each parts is implemented coordination respectively.
Two sidewalls about described transmission slot comprises, sidewall is clamped the parallel both sides of described shell so that it is arranged by column, and an end of shell aperture is down; Be provided with a shell feeding cylinder between the charging aperture of transmission slot and the shell feed appliance, this cylinder pushes shell in the transmission slot one by one; The stator that the discharging opening output of transmission slot installs.
Described cup scholar erector comprises: the first locating piece, be positioned at the side of transmission slot, and its afterbody and the interlock of the first positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell is located; Cup scholar feed appliance, a plurality of glasss of scholars of its inner placement, cup scholar feed appliance is by cup scholar slideway output shaft hole cup scholar up, and glass scholar's slideway equipped at outlet port is also installed glass scholar's feeding cylinder in order to the cup scholar is pushed to by the below of the shell of the first locating piece location; Cup scholar thimble is positioned at the below of the shell of location, and shell inner cavity can be inserted and withdraw from its bottom and the interlock of a cup scholar thimble cylinder under this cylinder promotes, in order to penetrate glass scholar's axis hole the cup scholar is headed in the cup scholar installing hole of shell.
Described magnetite erector comprises: the second locating piece, be positioned at the side of transmission slot, and its afterbody and the interlock of the second positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell location; Left magnetite feed appliance, a plurality of magnetites of its inner placement, its delivery outlet is installed left magnetite and is pushed cylinder, pushes to by the below of the shell of the second locating piece location in order to the magnetite with the left side; Right magnetite feed appliance, a plurality of magnetites of its inner placement, its delivery outlet is installed right magnetite and is pushed cylinder, pushes to by the below of the shell of the second locating piece location in order to the magnetite with the right side; The magnetite push rod, its both sides, top are provided with boss, and the magnetite that left and right magnetite feed appliance is sent here stands on respectively on the boss, and the setting of the symmetry axis of magnetite maintenance vertical is convenient to the magnetite push rod left and right magnetite is headed in the shell; In the magnetite push rod inner chamber sling ejector pin is arranged, its top is crossed out by magnetite push rod sidewall, be connected a spring between its outer wall and the magnetite push rod inner chamber, its tail end and the interlock of magnetite push rod cylinder, and under the promotion of this cylinder, move up and down, its top can collude get catapult and push to described about between the opposite side of two blocks of magnetites.
Described catapult erector comprises: the 3rd locating piece, be positioned at the side of transmission slot, and its afterbody and the interlock of the 3rd positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell location; Catapult is pushed pin, and is positioned at by the below of the shell of the 3rd locating piece location, and its tail end and the catapult cylinder of pushing pin links, and moves up and down under the promotion of this cylinder, about its top pushes to described another catapult between another opposite side of two blocks of magnetites.
Described catapult conveyer comprises: catapult material loading rotating disk, the rotary tray motor that drives its rotation is equipped with in its bottom, it is a plurality of magnetic in order to adsorb the groove of catapult to distribute on the sidewall of its cylindrical, the side that a bit is positioned at the second locating piece of its cylindrical, another point of its cylindrical is positioned at the side of the 3rd locating piece; Turntable positioning device also is equipped with in catapult material loading rotating disk bottom, in order to limit its rotational angle, the below that catapult on its sidewall is delivered to the shell of being located by the second locating piece is taken for the catapult thimble, pushes pin for catapult and takes in the below of also catapult being delivered to the shell of being located by the 3rd locating piece; The catapult feed appliance, a plurality of catapults of its inner placement are used for the catapult that arrange at the output two ends down; Connecting bridge, one end connect the catapult feed appliance with the acknowledgement of consignment catapult, and its other end is positioned at catapult material loading rotating disk sidewall below, in order to carry catapult; Catapult material loading top thick stick, between the described connecting bridge other end and catapult material loading rotating disk sidewall, its afterbody and the interlock of catapult material loading cylinder can move up and down under this cylinder promotes, in order to catapult is suspended in the groove of catapult material loading rotating disk sidewall one by one.
Other the 4th locating piece and the 6th locating piece of being equipped with of transmission slot sidewall between described discharging opening and the 3rd locating piece, its afterbody links with the 4th positioning cylinder and the 6th positioning cylinder respectively, under the promotion of described cylinder, can insert and withdraw from the transmission slot, in order to respectively two shells are located, below by the shell of the 3rd locating piece location, be provided with the first catapult test rod, below by the shell of the 6th locating piece location, be provided with the second catapult test rod, the first and second catapult test rod tail ends and the interlock of detection cylinder, under promoting, this cylinder can insert and withdraw from shell inner cavity, a catapult directly over the first catapult test rod in the corresponding shell inner cavity, another catapult directly over the second catapult test rod in the corresponding shell inner cavity is respectively equipped with to detect the first detection inductor and the second detection inductor whether shell moves above two shells that are positioned.
Other the 5th locating piece that is equipped with of transmission slot sidewall between described discharging opening and the 6th locating piece, transmission slot can be inserted and withdraw to its afterbody and the interlock of shaping cylinder under the promotion of this cylinder; Be provided with Shaping Module below by the shell of the 5th locating piece location, shell can be inserted and withdraw to its afterbody and the interlock of shaping cylinder under the promotion of this cylinder; The Shaping Module both sides are with circular arc chamfering, are used for two magnetite squeezing shapings about in the shell.
The below of the transmission slot between described the second locating piece and the 3rd locating piece is provided with in order to the dust exhaust apparatus to the shell dedusting.
Compared with prior art, the present invention is auxiliary feeding intake (shell feed appliance, cup scholar feed appliance, left magnetite feed appliance, right magnetite feed appliance, catapult feed appliance need Manual material feeding) manually, automatic assembling stator iron-clad, cup scholar, magnetite, catapult, automatic material returning stream is moved subsequent processing to, automatic detection device is all arranged after the per pass manufacturing procedure, realized the automation of equipment, greatly alleviated labor strength, reduce production cost, improved production efficiency and product quality.
Description of drawings
Below in conjunction with drawings and Examples the present invention is made detailed explanation, wherein:
Fig. 1 is theory diagram of the present invention;
Fig. 2 is the end view of preferred embodiment of the present invention;
Fig. 3 is the half sectional view of preferred embodiment of the present invention;
Fig. 4 is the vertical view of preferred embodiment of the present invention;
Fig. 5 is the stator side cutaway view;
Fig. 6 is the stator cross section view;
Fig. 7 is the work schematic diagram of the connecting bridge in the preferred embodiment of the present invention;
Fig. 8 is the front view of magnetite push rod in the preferred embodiment of the present invention;
Fig. 9 is the end view of magnetite push rod in the preferred embodiment of the present invention;
Figure 10 is the three-dimensional view of magnetite push rod in the preferred embodiment of the present invention;
Figure 11 is the three-dimensional view of catapult material loading rotating disk in the preferred embodiment of the present invention;
Figure 12 is thick stick work schematic diagram in catapult material loading top in the preferred embodiment of the present invention;
Figure 13 is that the catapult test rod detects schematic diagram in the preferred embodiment of the present invention;
Figure 14 is Shaping Module shaping schematic diagram in the preferred embodiment of the present invention;
Figure 15 is that preferred embodiment transmission slot of the present invention and each component locations concern schematic diagram;
Figure 16 is locating piece location schematic diagram.
Embodiment
The present invention has disclosed a kind of automatic assembling machine of assembling the micro DC machine stator, in order to assemble the micro DC machine stator, the structure of this stator as shown in Figure 5 and Figure 6, it comprises the shell of end opening other end sealing, shell comprises two symmetrical deep-slotted chip breakers, connects two flat boards of two deep-slotted chip breaker sides, closed termination of outer cover is equipped with the cup scholar of a support machine shaft, depend on respectively a magnetite on the inwall of shell deep-slotted chip breaker, be respectively equipped with one on the inwall of case flat plate in order to the catapult of firm magnetite position.
Referring to the theory diagram shown in Fig. 1, the automatic assembling machine of assembling micro DC machine stator comprises at least: shell feed appliance 3, and its inner shell 1 of placing a plurality of described stators is in order to export one by one shell; Cup scholar erector is in order to be installed to the cup scholar in the cup scholar installing hole in the shell inner cavity; The magnetite erector, in order to about two blocks of magnetites be installed to dual-side in the shell inner cavity, and about install one between the opposite side of two blocks of magnetites in order to the fixing catapult of magnetite; The catapult erector, in order to another catapult to be installed between another opposite side of two blocks of magnetites about described, two catapults are established relatively; The catapult conveyer is in order to carry catapult to magnetite erector and catapult erector; Transmission slot 2, successively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, in order to transmitting described shell, and the stator that installs of output; Controller, connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, catapult conveyer are controlled in order to each parts is implemented coordination respectively.This assembly machine is installed in to be installed on the cabinet 56, the man-machine interface 63 that is connected with controller is erected at installation side cashier's office in a shop, shell feed appliance, cup scholar feed appliance, left magnetite feed appliance, right magnetite feed appliance, catapult feed appliance are installed in the installation counter top, all cylinders are installed and are installed in installation cabinet inside at controller, operating personnel with operational order input control device, realize the control to this assembly machine by man-machine interface 63.
In preferred embodiment, two sidewalls about described transmission slot comprises, sidewall is clamped the parallel both sides of described shell so that it is arranged by column, and an end of shell aperture is down; Be provided with a shell feeding cylinder 24 between the charging aperture of transmission slot and the shell feed appliance 3, this cylinder pushes shell in the transmission slot one by one; The stator that the discharging opening output of transmission slot installs.
Described cup scholar erector comprises: the first locating piece 25, be positioned at the side of transmission slot, and its afterbody and the interlock of the first positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell 1 is located; Cup scholar feed appliance 4, a plurality of glasss of scholars 5 of its inner placement, cup scholar feed appliance is by cup scholar slideway 4a output shaft hole cup scholar up, and glass scholar's slideway equipped at outlet port is also installed glass scholar's feeding cylinder 6 in order to the cup scholar is pushed to by the below of the shell of the first locating piece location; Cup scholar thimble 7 is positioned at the below of the shell of location, and shell inner cavity can be inserted and withdraw from its bottom and 8 interlocks of a cup scholar thimble cylinder under this cylinder promotes, in order to penetrate glass scholar's axis hole the cup scholar is headed in the cup scholar installing hole of shell.Below in conjunction with accompanying drawing 2,3,4 explanation cup scholar erector operation principles: the first locating piece inductor 27 is equipped with at the first locating piece rear, this inductor is transferred to controller with the signal that shell whether puts in place, controller control shell feeding cylinder after the acquisition shell puts signal in place stops to push shell, control cup scholar feeding cylinder 6 promotes cup scholar 5 to the below of the shell that is positioned simultaneously, then control cup scholar thimble cylinder 8 promotion cup scholar thimbles 7 head into the cup scholar in the cup scholar installing hole of shell, a cup scholar inductor 28 that is installed on shell top, this place is sensed after a glass scholar is in place, send the cup scholar signal that is in place to controller, controller is controlled the first positioning cylinder and the first locating piece, cup scholar feeding cylinder, cup scholar's thimble cylinder and cup scholar thimble are return initial position, then control the shell feeding cylinder and enter transmission slot at shell of propelling movement.
Described magnetite erector comprises: the second locating piece 31, be positioned at the side of transmission slot, and its afterbody and the interlock of the second positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell 1 location; Left magnetite feed appliance 9, a plurality of magnetites 10 of its inner placement, its delivery outlet is installed left magnetite and is pushed cylinder 12, pushes to by the below of the shell of the second locating piece location in order to the magnetite with the left side; Right magnetite feed appliance 11, a plurality of magnetites 10 of its inner placement, its delivery outlet is installed right magnetite and is pushed cylinder 13, pushes to by the below of the shell of the second locating piece location in order to the magnetite with the right side; Magnetite push rod 16(is referring to Fig. 8,9,10), its both sides, top are provided with boss, and the magnetite that left and right magnetite feed appliance is sent here stands on respectively on the boss, and the setting of the symmetry axis of magnetite maintenance vertical is convenient to the magnetite push rod left and right magnetite is headed in the shell; One sling ejector pin 17 is arranged in the magnetite push rod inner chamber, its top is crossed out by magnetite push rod sidewall, be connected a spring 19 between its outer wall and the magnetite push rod inner chamber, its tail end and 18 interlocks of magnetite push rod cylinder, and under the promotion of this cylinder, move up and down, its top can collude get catapult and push to described about between the opposite side of two blocks of magnetites.
Described catapult erector comprises: the 3rd locating piece, be positioned at the side of transmission slot, and its afterbody and the interlock of the 3rd positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell 1 location; Catapult pushes pin 22, is positioned at by the below of the shell of the 3rd locating piece location, and its tail end and the catapult cylinder 23 of pushing pin links, and moves up and down under the promotion of this cylinder, about its top pushes to described another catapult between another opposite side of two blocks of magnetites.
Described catapult conveyer comprises: catapult material loading rotating disk 14, the rotary tray motor 15 that drives its rotation is equipped with in its bottom, it is a plurality of magnetic in order to adsorb the groove of catapult 21 to distribute on the sidewall of its cylindrical, the side that a bit is positioned at the second locating piece 31 of its cylindrical, another point of its cylindrical is positioned at the side of the 3rd locating piece; Turntable positioning device also is equipped with in catapult material loading rotating disk bottom, in order to limit its rotational angle, the below that catapult on its sidewall is delivered to the shell of being located by the second locating piece is taken for catapult thimble 17, pushes pin for catapult and 22 takes in the below of also catapult being delivered to the shell of being located by the 3rd locating piece; Catapult feed appliance 20, a plurality of catapults of its inner placement are used for the catapult that arrange at the output two ends down; Connecting bridge 54, one end connect the catapult feed appliance with the acknowledgement of consignment catapult, and its other end is positioned at catapult material loading rotating disk sidewall below, in order to carry catapult; Catapult material loading top thick stick 57, between the described connecting bridge other end and catapult material loading rotating disk sidewall, its afterbody and 58 interlocks of catapult material loading cylinder can move up and down under this cylinder promotes, in order to catapult is suspended in the groove of catapult material loading rotating disk 14 sidewalls one by one.
Operation principle below in conjunction with accompanying drawing 4,7 explanation catapult conveyers.The delivery outlet of catapult feed appliance 20 stretches out a connecting bridge 54 in order to storage and transmission catapult 21 under being tilted to the sidewall of described catapult material loading rotating disk 14 cylindricals, and the cross section of link slot is trapezoidal, and catapult rides on the link slot, and the two ends pin down; One catapult transducer 55 is housed on the sidewall in connecting bridge stage casing, the catapult transducer is transferred to controller with the signal whether catapult arrives, controller control catapult feed appliance when obtaining the catapult arriving signal stops to carry catapult, controller obtain catapult not during arriving signal control catapult feed appliance carry catapult (so arranging is because the speed that catapult feed appliance 20 carries the speed of catapults to use greater than catapult, and catapult feed appliance discontinuous operation can be saved energy consumption) to connecting bridge; Referring to Figure 11, catapult material loading rotating disk is patty, fluted on its sidewall (degree of depth of groove is equivalent to the thickness of catapult), catapult material loading rotating disk has magnetic force, absorption catapult in the groove, connecting bridge straight-line oscillation under the driving of vibration motor is carried catapult to groove.Referring to Figure 12, connecting bridge is provided with catapult material loading top thick stick 57 near the below of the port of catapult material loading rotating disk, at its afterbody interlock catapult material loading cylinder 58, catapult material loading cylinder hangs over catapult in the groove of catapult material loading rotating disk 14 sidewalls under the control of controller one by one, whenever go up what a catapult, catapult material loading rotating disk just rotates lattice under the control of controller, the groove of sky is forwarded to by the connecting bridge termination, is convenient to next time catapult material loading.The sidewall of catapult material loading rotating disk cylindrical other (the namely discharging direction of honest material on the catapult) is equipped with catapult material loading detector 59, and this detector is transferred to controller with the signal that the catapult material loading whether puts in place.As detect the catapult material loading and put in place, the controller control system works on; As detect not material loading of catapult, and controller sends warning, and system quits work.
Operation principle below in conjunction with description of drawings magnetite erector, catapult erector and catapult conveyer:
Transmission slot and each component locations referring to the preferred embodiment shown in Figure 15 concern schematic diagram, and for saving space and the space, transmission slot is cranky.In conjunction with Fig. 2,3,4, transmission slot 2 arranges the first and second bendings between cup scholar erector and magnetite erector, and the first bending place is provided with first and turns to cylinder 29, and it is pushed to shell under the control of controller in the transmission slot after the vertical bending one by one; The second bending place is provided with draws the cylinder 30 of supplying gas, and it draws shell under the control of controller in the transmission slot of delivering to after the vertical bending one by one.Transmission slot after should vertically bending is positioned at the second locating piece 31 sides, and with the cylindrical of described catapult material loading rotating disk 14 tangent (first and second the bending all be 90 the degree bendings, transmission slot after the bending is lacked and is paralleled with the transmission slot of not bending, so arrange is to be convenient to left and right sides magnetite be transferred to by the shell below of the second locating piece location, and keep left and right sides magnetite symmetry to be erected at magnetite push rod both sides, and match with the cavity shape of shell); Magnetite installation station inductor 33 is equipped with at the second locating piece rear, this inductor is transferred to controller with the signal that shell whether puts in place, controller control after the acquisition shell puts signal in place is drawn the cylinder of supplying gas to stop to draw and is sent shell, control rotary tray motor 15 stops operating, the action of controller control positioner, pilot pin cylinder 35 promotes rotating disk pilot pin 34 and inserts in the location hole of catapult material loading rotating disk, groove on this moment catapult material loading rotating disk sidewall carries catapult and is positioned by the shell below of the second locating piece location, carry another catapult with place's groove of this groove symmetry direction and be positioned by the shell below of the 3rd locating piece location, (not with catapult) groove of the place's sky between this two places groove is positioned the top of connecting bridge 54 discharge ends.Left magnetite feed appliance is sent the magnetite in left side by the left magnetite feeding slideway 9a under being tilted to an of circular arc, and left magnetite feeding slideway bottom has been installed left magnetite and pushed cylinder 12; Right magnetite feed appliance is sent the magnetite on right side by the right magnetite feeding slideway 11a under being tilted to an of circular arc, and right magnetite feeding slideway bottom has been installed right magnetite and pushed cylinder 13; Controller is controlled left magnetite and is pushed cylinder 12 and right magnetite and push cylinder 13 magnetite 10 of the left and right sides is pushed into described magnetite push rod 16 boss both sides, and control magnetite push rod cylinder 18 drives the magnetite push rods magnetite and a catapult of arranged on left and right sides pushed in the shell.Referring to Fig. 8,9, magnetite push rod in the preferred embodiment shown in 10, left and right sides magnetite is on the top of magnetite push rod, headed in the shell first, along with the continuation of magnetite push rod is goed deep into, left and right sides magnetite is pushed up the end of shell inner cavity, the magnetite push rod stops upper top, the sling ejector pin of magnetite push rod inside continues the top under the promotion of magnetite push rod cylinder 18, the top of sling ejector pin is crossed out by magnetite push rod sidewall, collude from catapult material loading rotating disk sidewall and to get a catapult 21, and it is sent in the shell, the catapult two ends down, be stuck between the magnetite of the left and right sides, prevent that magnetite is mobile or drop in assembling process, left, after right magnetite and catapult put in place, controller control magnetite push rod cylinder 18 keeps pressure a period of time, controller is controlled magnetite push rod cylinder and magnetite push rod subsequently, left magnetite pushes cylinder, right magnetite pushes cylinder, the second positioning cylinder and the second locating piece, pilot pin cylinder and rotating disk pilot pin are return initial position, then control is drawn the cylinder of supplying gas to draw and is sent shell to the second a locating piece side, and control rotary tray motor rotation drive catapult material loading rotating disk is delivered to the second locating piece side with next catapult.It may be noted that in preferred embodiment, first turns on the transmission slot sidewall in cylinder 29 the place aheads the first shell inductor 61 is housed, draw the side of the cylinder 30 of supplying gas that second housing inductor 62 is housed, when the first shell inductor 61 is sensed shell, cooperatively interact with second housing inductor 62, whether controller is judged first and is turned to cylinder 29 to move; Shell turns to and arrives along transmission slot and draw when supplying gas cylinder 30 place under the effect that turns to cylinder 29, draws the cylinder of supplying gas just to have subsequent action.
Referring to the preferred embodiment shown in Figure 15, in conjunction with Fig. 2,3,4, transmission slot 2 between the second locating piece and the 3rd locating piece has the third and fourth bending, and the 3rd bending place is provided with second and turns to cylinder 36, and it is pushed to shell under the control of controller in the transmission slot after the vertical bending one by one; The 4th bending place is provided with the 3rd and turns to cylinder 37, it is pushed to shell under the control of controller in the transmission slot after the vertical bending one by one, transmission slot after should vertically bending is positioned at the 3rd locating piece next door, and with the cylindrical of described catapult material loading rotating disk 14 tangent (so arrange is for allowing transmission slot 2 around the another side to catapult material loading rotating disk 14, make magnetite erector and catapult erector, be convenient at a shell pack into two blocks of magnetites and a catapult, in the shell of another packed into two blocks of magnetites and a catapult, reinstall a catapult, improve by this installation effectiveness.
It may be noted that, catapult feeding station inductor 40 is equipped with at the 3rd locating piece rear, this inductor is transferred to controller with the signal that shell whether puts in place, controller control control the 3rd after the acquisition shell puts signal in place turns to cylinder to stop to push shell, control rotary tray motor 15 stops operating, control pilot pin cylinder 35 inserts rotating disk pilot pin 34 in the location hole of catapult material loading rotating disk, the catapult 21 that is adsorbed on the catapult material loading rotating disk sidewall is positioned on the 3rd locating piece limit, the controller control catapult cylinder 23 of pushing pin drives catapults and pushes pin and 22 another catapult pushed in the shell, another catapult rear controller that puts in place is controlled the 3rd positioning cylinder and the 3rd locating piece, push pin cylinder and catapult of catapult pushed pin, pilot pin cylinder and rotating disk pilot pin are return initial position, then control the 3rd and turn to cylinder that next shell is pushed into catapult feeding station place, and control rotary tray motor rotation drive catapult material loading rotating disk is delivered to next catapult on the 3rd locating piece limit.
Referring to Fig. 2,3, preferred embodiment shown in 4, other the 4th locating piece 41 and the 6th locating piece of being equipped with of transmission slot 2 sidewalls between described discharging opening and the 3rd locating piece, its afterbody links with the 4th positioning cylinder and the 6th positioning cylinder respectively, under the promotion of described cylinder, can insert and withdraw from the transmission slot, in order to respectively two shells are located, below by the shell of the 3rd locating piece location, be provided with the first catapult test rod 43, below by the shell of the 6th locating piece location, be provided with the second catapult test rod, the first and second catapult test rod tail ends and 44 interlocks of detection cylinder, under promoting, this cylinder can insert and withdraw from shell inner cavity, a catapult directly over the first catapult test rod in the corresponding shell inner cavity, another catapult directly over the second catapult test rod in the corresponding shell inner cavity is respectively equipped with to detect the first detection inductor 45 and the second detection inductor 46 whether shell moves above two shells that are positioned.The 4th locating piece or the 6th locating piece rear are equipped with catapult and are detected inductor, this inductor is transferred to controller with the signal that shell whether puts in place, controller control after the acquisition shell puts signal in place detects air cylinder driven the first and second catapult test rods and rises, thereby the first catapult test rod promotes to move on the whole stator module by a catapult that promotes in the shell inner cavity, thereby the second catapult test rod promotes to move on another stator module by another catapult that promotes in the shell inner cavity, first and second detect inductors 46 detects shell and whether rises and will represent afterwards to have or not in the shell inner cavity signal of catapult to issue controller, and controller is controlled detection cylinder and the first and second catapult test rods, the 4th positioning cylinder and the 4th locating piece, the 6th positioning cylinder and the 6th locating piece are return initial position.Although it may be noted that being subject to spatial limitation the first and second catapult test rods has detected catapult in the different stators, they are to detect respectively different sides catapult in the bore of stator, so this testing process gets off, the catapult of bilateral has all detected in the stator.Referring to Figure 13, the first and second catapult test rods upward stroke in the enclosure is greater than the distance of catapult bow section to outer cover port, less than the distance of outer cover port to its bottom; When not having catapult in the shell, stator module does not move on not understanding, and detects inductor and can't detect the shell displacement, does not send signal to controller, and being characterized by does not have catapult in the shell, controller through one section delay confirmation after, stopping alarm; After the first and second detection inductors have all detected the shell displacement, all send signal to controller, characterize interior two catapults of shell and all put in place, controller is just controlled assembly machine and is worked on.
Referring to the preferred embodiment shown in Fig. 3,4, other the 5th locating piece 47 that is equipped with of transmission slot 2 sidewalls between discharging opening and the 6th locating piece, transmission slot can be inserted and withdraw to its afterbody and 50 interlocks of shaping cylinder under the promotion of this cylinder; Be provided with Shaping Module 49 below by the shell of the 5th locating piece location, shell can be inserted and withdraw to its afterbody and 50 interlocks of shaping cylinder under the promotion of this cylinder; The Shaping Module both sides are with circular arc chamfering, are used for two magnetite squeezing shapings about in the shell.Referring to Figure 14, Shaping Module 49 moves up under the dynamic action of the shaping cylinder 50 of its afterbody, when arriving the stator module place with shell in the magnetite 10 of the left and right sides contact and push, with the relative size of correction magnetite in stator module; Controller control Shaping Module, the 5th positioning cylinder and the 5th locating piece were return initial position after shaping was finished.
Referring to the preferred embodiment shown in Fig. 3, the below of the transmission slot 2 between the second locating piece 31 and the 3rd locating piece is provided with in order to the dust exhaust apparatus 51 to the shell dedusting.
Referring to the preferred embodiment shown in Fig. 2,3,4, the delivery outlet of shell feed appliance 3 stretches out a link slot 52 in order to storage and conveying casing under being tilted to transmission slot 2 charging apertures, one cover sensor 53 is housed on the sidewall in link slot stage casing, cover sensor is transferred to controller with the signal whether shell 1 arrives, controller control shell feed appliance when obtaining the shell arriving signal stops to carry shell, controller obtain shell not during arriving signal control shell feed appliance carry shell to link slot.So arranging is speed fast because of the speed of shell feed appliance conveying shell and the assembling motor stator, and shell feed appliance discontinuous operation can be saved energy consumption.
It may be noted that, locating piece among the present invention is used for limiting the position of stator casing, Figure 16 shows locating piece 70 location schematic diagrames, see from top to bottom, its integral body is " U " font, has fixed respectively roller 71, two rollers extruding shell both sides at " U " font two ends, and with transmission slot 2 actings in conjunction, thereby shell is positioned at given place.
Above embodiment is only for illustrating non-providing constraints.Anyly do not break away from the application's spirit and category, and to its equivalent modifications of carrying out or change, all should be contained among the application's the claim scope.
Claims (9)
1. an automatic assembling machine of assembling the micro DC machine stator is characterized in that, comprising:
Shell feed appliance (3), its inner shell (1) of placing a plurality of described stators is in order to export one by one shell;
Cup scholar erector is in order to be installed to the cup scholar in the cup scholar installing hole in the shell inner cavity;
The magnetite erector, in order to about two blocks of magnetites be installed to dual-side in the shell inner cavity, and about install one between the opposite side of two blocks of magnetites in order to the fixing catapult of magnetite;
The catapult erector, in order to another catapult to be installed between another opposite side of two blocks of magnetites about described, two catapults are established relatively;
The catapult conveyer is in order to carry catapult to magnetite erector and catapult erector;
Transmission slot (2), successively connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, in order to transmitting described shell, and the stator that installs of output;
Controller, connected with outer casing feed appliance, cup scholar erector, magnetite erector, catapult erector, catapult conveyer are controlled in order to each parts is implemented coordination respectively.
2. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 1 is characterized in that: two sidewalls about described transmission slot comprises, and sidewall is clamped the parallel both sides of described shell so that it is arranged by column, and an end of shell aperture is down; Be provided with a shell feeding cylinder (24) between the charging aperture of transmission slot and the shell feed appliance (3), this cylinder pushes shell in the transmission slot one by one; The stator that the discharging opening output of transmission slot installs.
3. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 2 is characterized in that, described cup scholar erector comprises:
The first locating piece (25) is positioned at the side of transmission slot, and its afterbody and the interlock of the first positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell (1) is located;
Cup scholar's feed appliance (4), its inner placement a plurality of glasss of scholars (5), cup scholar feed appliance is by cup scholar's slideway (4a) output shaft hole cup scholar up, and cup scholar slideway equipped at outlet port is also installed glass scholar's feeding cylinder (6) in order to the cup scholar is pushed to by the below of the shell of the first locating piece location;
Cup scholar's thimble (7) is positioned at the below of the shell of location, and shell inner cavity can be inserted and withdraw from its bottom and cup scholar's thimble cylinder (8) interlock under this cylinder promotes, and in order to penetrate glass scholar's axis hole the cup scholar is headed in the cup scholar installing hole of shell.
4. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 3 is characterized in that, described magnetite erector comprises:
The second locating piece (31) is positioned at the side of transmission slot, and its afterbody and the interlock of the second positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell (1) is located;
Left magnetite feed appliance (9), its inner a plurality of magnetites (10) of placing, its delivery outlet is installed left magnetite and is pushed cylinder (12), pushes to by the below of the shell of the second locating piece location in order to the magnetite with the left side;
Right magnetite feed appliance (11), its inner a plurality of magnetites (10) of placing, its delivery outlet is installed right magnetite and is pushed cylinder (13), pushes to by the below of the shell of the second locating piece location in order to the magnetite with the right side;
Magnetite push rod (16), its both sides, top are provided with boss, and the magnetite that left and right magnetite feed appliance is sent here stands on respectively on the boss, and the setting of the symmetry axis of magnetite maintenance vertical is convenient to the magnetite push rod left and right magnetite is headed in the shell; One sling ejector pin (17) is arranged in the magnetite push rod inner chamber, its top is crossed out by magnetite push rod sidewall, be connected a spring (19) between its outer wall and the magnetite push rod inner chamber, its tail end and magnetite push rod cylinder (18) interlock, and under the promotion of this cylinder, move up and down, its top can collude get catapult and push to described about between the opposite side of two blocks of magnetites.
5. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 4 is characterized in that, described catapult erector comprises:
The 3rd locating piece is positioned at the side of transmission slot, and its afterbody and the interlock of the 3rd positioning cylinder can insert and withdraw from the transmission slot under this cylinder promotes, in order to described shell (1) is located;
Catapult push pin (22), be positioned at by the below of the shell of the 3rd locating piece location, push pin cylinder (23) interlock of its tail end and catapult, and moving up and down under the promotion of this cylinder is about its top pushes to described another catapult between another opposite side of two blocks of magnetites.
6. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 5 is characterized in that, described catapult conveyer comprises:
Catapult material loading rotating disk (14), the rotary tray motor (15) that drives its rotation is equipped with in its bottom, it is a plurality of magnetic in order to adsorb the groove of catapult (21) to distribute on the sidewall of its cylindrical, the side that a bit is positioned at the second locating piece (31) of its cylindrical, another point of its cylindrical is positioned at the side of the 3rd locating piece; Turntable positioning device also is equipped with in catapult material loading rotating disk bottom, in order to limit its rotational angle, the below that catapult on its sidewall is delivered to the shell of being located by the second locating piece is taken for catapult thimble (17), the below of also catapult being delivered to the shell of being located by the 3rd locating piece for catapult push pin (22) take;
Catapult feed appliance (20), a plurality of catapults of its inner placement are used for the catapult that arrange at the output two ends down;
Connecting bridge (54), one end connect the catapult feed appliance with the acknowledgement of consignment catapult, and its other end is positioned at catapult material loading rotating disk sidewall below, in order to carry catapult;
Catapult material loading top thick stick (57), between the described connecting bridge other end and catapult material loading rotating disk sidewall, its afterbody and catapult material loading cylinder (58) interlock can move up and down under this cylinder promotes, in order to catapult is suspended in the groove of catapult material loading rotating disk 14 sidewalls one by one.
7. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 6, it is characterized in that, other the 4th locating piece (41) and the 6th locating piece of being equipped with of transmission slot (2) sidewall between described discharging opening and the 3rd locating piece, its afterbody links with the 4th positioning cylinder and the 6th positioning cylinder respectively, under the promotion of described cylinder, can insert and withdraw from the transmission slot, in order to respectively two shells are located, below by the shell of the 3rd locating piece location, be provided with the first catapult test rod (43), below by the shell of the 6th locating piece location, be provided with the second catapult test rod, the first and second catapult test rod tail ends and detection cylinder (44) interlock, under promoting, this cylinder can insert and withdraw from shell inner cavity, a catapult directly over the first catapult test rod in the corresponding shell inner cavity, another catapult directly over the second catapult test rod in the corresponding shell inner cavity is respectively equipped with to detect the first detection inductor (45) and the second detection inductor (46) whether shell moves above two shells that are positioned.
8. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 7, it is characterized in that, other the 5th locating piece (47) that is equipped with of transmission slot (2) sidewall between described discharging opening and the 6th locating piece, transmission slot can be inserted and withdraw to its afterbody and shaping cylinder (50) interlock under the promotion of this cylinder; Be provided with Shaping Module (49) below by the shell of the 5th locating piece location, shell can be inserted and withdraw to its afterbody and shaping cylinder (50) interlock under the promotion of this cylinder; The Shaping Module both sides are with circular arc chamfering, are used for two magnetite squeezing shapings about in the shell.
9. the automatic assembling machine of assembling micro DC machine stator as claimed in claim 8 is characterized in that, the below of the transmission slot (2) between described the second locating piece (31) and the 3rd locating piece is provided with in order to the dust exhaust apparatus (51) to the shell dedusting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210472850.2A CN103001416B (en) | 2012-11-21 | 2012-11-21 | Automatic assembling machine for assembling minisize direct current motor stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210472850.2A CN103001416B (en) | 2012-11-21 | 2012-11-21 | Automatic assembling machine for assembling minisize direct current motor stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103001416A true CN103001416A (en) | 2013-03-27 |
| CN103001416B CN103001416B (en) | 2015-04-15 |
Family
ID=47929664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210472850.2A Active CN103001416B (en) | 2012-11-21 | 2012-11-21 | Automatic assembling machine for assembling minisize direct current motor stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103001416B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103335828A (en) * | 2013-06-19 | 2013-10-02 | 和承汽车配件(太仓)有限公司 | O-shaped ring mistake proofing tooling system |
| CN105024504A (en) * | 2015-06-29 | 2015-11-04 | 安徽省旌德县星豪电子科技有限公司 | Assembling method of small motor casings |
| CN105127737A (en) * | 2015-06-29 | 2015-12-09 | 安徽省旌德县星豪电子科技有限公司 | Automatic assembling device for micro motor shell |
| CN106899151A (en) * | 2016-08-04 | 2017-06-27 | 湖南佳林智能装备有限公司 | A kind of motor jump ring magnetic shoe stator case Intelligent assembly equipment |
| CN107591972A (en) * | 2017-10-23 | 2018-01-16 | 浙江盛越电子科技有限公司 | It is a kind of automatically to enter magnetomechanical and its enter magnetism method |
| CN108480983A (en) * | 2018-04-08 | 2018-09-04 | 深圳市长盛德机电有限公司 | The small coverboard of micro machine fills axis by plate cup scholar's detection device |
| CN109660089A (en) * | 2018-12-26 | 2019-04-19 | 湖南航天磁电有限责任公司 | A kind of permanent magnet motor stator automatic assembly equipment and technique |
| CN112809345A (en) * | 2021-01-29 | 2021-05-18 | 重庆嘉涌电子有限公司 | Magnet device is used in processing of VR spectacle-frame |
| CN114172327A (en) * | 2021-12-17 | 2022-03-11 | 深圳市合力士机电设备有限公司 | Motor assembling machine and operation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006320140A (en) * | 2005-05-13 | 2006-11-24 | Yaskawa Electric Corp | Permanent magnet, manufacturing method thereof and electric motor therewith |
| CN200990548Y (en) * | 2006-11-28 | 2007-12-12 | 许晓华 | Motor casing mounting device |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN202260906U (en) * | 2011-09-02 | 2012-05-30 | 深圳市双环全新机电股份有限公司 | Automatic assembling machine for coreless cup motor stator |
| CN203027101U (en) * | 2012-11-21 | 2013-06-26 | 艾博金电气制造（深圳）有限公司 | Automatic assembling machine used for assembling stators of DC micro-motors |
-
2012
- 2012-11-21 CN CN201210472850.2A patent/CN103001416B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006320140A (en) * | 2005-05-13 | 2006-11-24 | Yaskawa Electric Corp | Permanent magnet, manufacturing method thereof and electric motor therewith |
| CN200990548Y (en) * | 2006-11-28 | 2007-12-12 | 许晓华 | Motor casing mounting device |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN202260906U (en) * | 2011-09-02 | 2012-05-30 | 深圳市双环全新机电股份有限公司 | Automatic assembling machine for coreless cup motor stator |
| CN203027101U (en) * | 2012-11-21 | 2013-06-26 | 艾博金电气制造（深圳）有限公司 | Automatic assembling machine used for assembling stators of DC micro-motors |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103335828A (en) * | 2013-06-19 | 2013-10-02 | 和承汽车配件(太仓)有限公司 | O-shaped ring mistake proofing tooling system |
| CN105024504A (en) * | 2015-06-29 | 2015-11-04 | 安徽省旌德县星豪电子科技有限公司 | Assembling method of small motor casings |
| CN105127737A (en) * | 2015-06-29 | 2015-12-09 | 安徽省旌德县星豪电子科技有限公司 | Automatic assembling device for micro motor shell |
| CN106899151A (en) * | 2016-08-04 | 2017-06-27 | 湖南佳林智能装备有限公司 | A kind of motor jump ring magnetic shoe stator case Intelligent assembly equipment |
| CN106899151B (en) * | 2016-08-04 | 2023-08-29 | 湖南佳林智能装备有限公司 | Intelligent assembly equipment for motor clamp spring magnetic shoe stator shell |
| CN107591972B (en) * | 2017-10-23 | 2023-05-30 | 浙江盛越电子科技有限公司 | Full-automatic magnetic feeding machine and magnetic feeding method thereof |
| CN107591972A (en) * | 2017-10-23 | 2018-01-16 | 浙江盛越电子科技有限公司 | It is a kind of automatically to enter magnetomechanical and its enter magnetism method |
| CN108480983A (en) * | 2018-04-08 | 2018-09-04 | 深圳市长盛德机电有限公司 | The small coverboard of micro machine fills axis by plate cup scholar's detection device |
| CN108480983B (en) * | 2018-04-08 | 2024-02-09 | 深圳市长盛德机电有限公司 | Micro-motor small shell plate mounting shaft plate cup man detection equipment |
| CN109660089A (en) * | 2018-12-26 | 2019-04-19 | 湖南航天磁电有限责任公司 | A kind of permanent magnet motor stator automatic assembly equipment and technique |
| CN109660089B (en) * | 2018-12-26 | 2024-02-06 | 湖南航天磁电有限责任公司 | Automatic assembly process for permanent magnet motor stator |
| CN112809345A (en) * | 2021-01-29 | 2021-05-18 | 重庆嘉涌电子有限公司 | Magnet device is used in processing of VR spectacle-frame |
| CN114172327A (en) * | 2021-12-17 | 2022-03-11 | 深圳市合力士机电设备有限公司 | Motor assembling machine and operation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103001416B (en) | 2015-04-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103001416B (en) | Automatic assembling machine for assembling minisize direct current motor stator | |
| CN109605032B (en) | Automatic vending machine is with automatic equipment of frame-type electro-magnet | |
| CN101635335B (en) | Package machine of cylindrical battery roll core | |
| CN203786274U (en) | Automatic power supply PC test and production line | |
| CN105499971B (en) | A kind of Shaft clamp spring assembling machine | |
| CN202527381U (en) | Rotating disk type classification test machine | |
| CN206764292U (en) | Rain shaving electrical machine case component automatic assembling machine | |
| CN203027101U (en) | Automatic assembling machine used for assembling stators of DC micro-motors | |
| CN211217583U (en) | Lifting weight-checking machine | |
| CN111591491A (en) | Automatic rubber band binding machine for coil nail production | |
| CN109230146B (en) | Automatic storage system of charging tray | |
| CN203911685U (en) | Miniature motor rotor automatic assembling equipment | |
| CN203774989U (en) | Blanking mechanism for cylindrical part of motor | |
| CN109230473A (en) | A kind of plastic packaging motor production line for automatically assembling | |
| CN203682446U (en) | Automatic feeding and discharging device with circulating table | |
| CN206442259U (en) | Rotor multistation assembles device | |
| CN105196041B (en) | A kind of combination cover automatic setup system | |
| CN205236933U (en) | Silver contact equipment riveting equipment | |
| CN209256250U (en) | A kind of brake booster sealing ring assembly equipment | |
| CN208944633U (en) | A kind of sorting delivery track of battery | |
| CN206484230U (en) | A kind of split type product synchronously positions assembling mechanism | |
| CN203127753U (en) | Light-emitting diode (LED) chip support processing equipment and taking and placing device of LED chip supports | |
| CN214845825U (en) | Rocking arm over-and-under type explosive detects passageway | |
| CN108525744A (en) | A kind of automation crushing system of modified iron ore | |
| CN205599543U (en) | Battery test machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |