CN102995223B - Manufacturing method of ultraviolet-proof shell fabric - Google Patents

Manufacturing method of ultraviolet-proof shell fabric Download PDF

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CN102995223B
CN102995223B CN201210509664.1A CN201210509664A CN102995223B CN 102995223 B CN102995223 B CN 102995223B CN 201210509664 A CN201210509664 A CN 201210509664A CN 102995223 B CN102995223 B CN 102995223B
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speed
fiber
bamboo fiber
polyester fiber
bamboo
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CN102995223A (en
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邵传乐
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HANGZHOU CANSU GARMENT CO Ltd
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HANGZHOU CANSU GARMENT CO Ltd
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Abstract

The invention discloses an ultraviolet-proof shell fabric and a manufacturing method thereof. The ultraviolet-proof shell fabric comprises the following raw materials in percentage by weight: 30%-70% of natural bamboo fibers and 30%-70% of polyester fibers. The manufacturing method comprises the steps of processing the natural bamboo fibers and the polyester fibers into core-spun yarns by a vortex spinning process, and then processing the core-spun yarns into the shell fabric with three-dimensional patterns by twisting and tattling. The shell fabric has a good ultraviolet-proof effect, is light, dry and breathable, overcomes the defects that the conventional clothes made from natural bamboo fibers is poor in abrasion resistance and easy to be damaged, and is applicable to manufacture of comfortable clothes worn in summer.

Description

A kind of preparation method of ultraviolet-resistant fabric
Technical field
The present invention relates to a kind of fabric and preparation method thereof, particularly fabric of a kind of antiultraviolet and preparation method thereof.
Background technology
The daylight in summer is strong, the ultraviolet irradiation wherein contained more can allow people's blackening roughening, and the generation of gtelatinous fibre in skin is disturbed in excessive long-term ultraviolet radiation meeting, cause skin to follow the string, wrinkle occurs, even destroy the immune function of human body, encourage the production of tumour cell, thereby the initiation cutaneum carcinoma, therefore in daily life how the radiation of antiultraviolet become an important process.
Mostly antiultraviolet clothes in the market is to adopt in fabric face interpolation antiultraviolet coating, but such coating does not have gas permeability, during the broiling summer, is not suitable for dress today that especially globalization is warmed.Study and show, the chlorophyll copper sodium contained in natural bamboo fiber can absorb ultraviolet ray, makes bamboo fiber have extraordinary preventing ultraviolet effect.But the intensity of bamboo fiber own is large, and flexibility is poor, easy fracture, be difficult to make satisfactory solid endurable clothing.
Summary of the invention
The present invention is directed to the above-mentioned shortcoming of bamboo fiber, a kind of ultraviolet-resistant fabric and preparation method thereof is provided.
For achieving the above object, the present invention takes following technical proposals to realize:
A kind of ultraviolet-resistant fabric, described raw material of fabric comprises bamboo fiber and polyester fiber, wherein each weight percentages of components is bamboo fiber 30%-70%, polyester fiber 30%-70%, bamboo fiber and polyester fiber adopt Technology of Air Vortex Spinning to be processed into composite yarn, then by the twisting tatting, make the fabric with solid grain.
Preferably, the percentage by weight of described bamboo fiber and polyester fiber is: bamboo fiber 50%, polyester fiber 50%.
Preferably, described polyester fiber is terylene.
A kind of processing method of ultraviolet-resistant fabric comprises the following steps:
A. the preliminary treatment of bamboo fiber and polyester fiber, at first bamboo fiber is dried, then sprayed oil supply to wet process, spray oil supply dewing bleeding agent in bamboo fiber, the composition of wherein said bleeding agent comprises emulsifying agent 10-14%, softener 8%-11%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply to wet process simultaneously;
B. the opening and cleaning step of bamboo fiber and polyester fiber, wherein bamboo fiber opening picking equipment and parameter used is: the Beater Speed of griping cotton machine is 720-780r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 800r/min, and in workshop, humidity is 46%-50%; Opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 500-560r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 700r/min;
C. the carding step of bamboo fiber and polyester fiber, wherein the carding device of bamboo fiber and parameter are: the cylinder speed of carding machine is 320-350r/min, licker-in speed is 750r/min-800r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, the carded sliver is dry is quantitatively 19g/5m, workshop humidity is 41%-44%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 280-300r/min, licker-in speed is 650r/min-700r/min, cover plate speed 100mm/min, and doffer speed is 15r/min, cylinder-doffer 0.1mm that spaces, the carded sliver is dry is quantitatively 25g/5m;
D. the mixing in doubling step of bamboo fiber and polyester fiber, adopt three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, and two and quantitative 19g/5m, three and quantitative 18g/5m, workshop humidity is 75%-85%, in the drafting process, heavily pressurization, quantitatively light, large spacing, low velocity;
E. the vortex spinning operation of bamboo fiber and polyester fiber, bamboo fiber and polyester fiber are through feeding roller, again after drafter, draw to hollow ingot, under the effect of high speed rotary eddy current, along nozzle is inboard, rise, and, along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%-75%;
F. the blended yarns that vortex spinning obtains, after the yarn clearer cleaning, carries out warping, sizing, and the machine of then going up adopts the method for twisting tatting to be made into the fabric with solid grain.
Wherein, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 30%-70%, polyester fiber 30%-70%.
Preferably, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 50%, polyester fiber 50%.
Preferably, described polyester fiber is terylene.
Further, in described twisting tatting process, warp and parallel are bamboo fiber and the spun cladded yarn of polyester fiber eddy current.
Further, described warp and 300/m of parallel twisting.
Further, in described twisting tatting process, many warps and many parallels interweave up and down, form solid grain.
Compared with prior art, the present invention has the following advantages: adopt bamboo fiber and polyester fiber to make the cored silk by vortex spinning, further be spun into the fabric with solid grain, retained the good anti-ultraviolet function of bamboo fiber, overcome bamboo fiber intensity large simultaneously, flexibility is poor, not wear-resisting defect, gained fabric softness, ventilative, solid, endurable.
The accompanying drawing explanation
Fig. 1 is the preparation method flow chart of a kind of ultraviolet-resistant fabric of the present invention.
The specific embodiment
As shown in Figure 1, the processing method of a kind of ultraviolet-resistant fabric provided by the invention comprises the following steps:
A. the preliminary treatment 11 of bamboo fiber and polyester fiber, at first bamboo fiber is dried, then sprayed oil supply to wet process, spray oil supply dewing bleeding agent in bamboo fiber, the composition of wherein said bleeding agent comprises emulsifying agent 10-14%, softener 8%-11%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply to wet process simultaneously.
In the embodiment of the present invention, preferred bamboo fiber used is natural bamboo fibres, and the protofibre that adopts physics, biological method to produce, also can adopt regenerated bamboo fiber.The process of producing of described natural bamboo fibres: bamboo wood → bamboo chip processed → steaming bamboo chip → crushing decomposition → biological enzyme degumming → carded fiber → textile fiber.
The bamboo fibre moisture generally reaches 13%, and the intensity of bamboo fiber and moisture are inversely proportional to, and therefore the pretreated first step dries, and makes it to reach the peak of intensity, is convenient to carded fiber, avoids fracture; Then oil supply dewing, increase pliability, anti-strike capability and the intensity of fiber.
B. the opening and cleaning step 12 of bamboo fiber and polyester fiber, wherein bamboo fiber opening picking equipment and parameter used is: the Beater Speed of griping cotton machine is 720-780r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 800r/min, and in workshop, humidity is 46%-50%; Opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 500-560r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 700r/min.
Bamboo fiber intensity is low, fibre uniformity good, fineness is thin, so opening and cleaning step is taked: the technological principle of " duty grabs, thinly feed, many combs, beat less, low velocity, space greatly ", minimizing produces short flannel because shredding causes the fiber brittle failure as far as possible.
Because intensity and the moisture of bamboo fiber is inversely proportional to, during blowing, workshop humidity must be low, enough with the intensity that guarantees bamboo fiber, prevents fracture.
The polyester fiber fineness is thin, softness, and easily kink forms cotton knot, so cotton cleaning process adopts: the technological principle of " low velocity, space greatly, and many combs are few to be beaten, anti-tangle antiseized ".
C. the carding step 13 of bamboo fiber and polyester fiber, wherein the carding device of bamboo fiber and parameter are: the cylinder speed of carding machine is 320-350r/min, licker-in speed is 750r/min-800r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, the carded sliver is dry is quantitatively 19g/5m, workshop humidity is 41%-44%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 280-300r/min, licker-in speed is 650r/min-700r/min, cover plate speed 100mm/min, and doffer speed is 15r/min, cylinder-doffer 0.1mm that spaces, the carded sliver is dry is quantitatively 25g/5m.
Air vortex spinning is that sliver directly feeds, hooked fibre in sliver, cotton knot quantity and short fibre content can directly have influence on the quality of rear operation, simultaneously long for bamboo fiber length, fiber fluffy, almost do not have the characteristics of impurity, therefore select " low velocity; at a high speed than, tightly space, divide by force comb, fast transfer " technological principle, so that fiber obtains sufficient combing and good transfer, guarantee web clear, without clouding, without broken hole, the carded sliver is bright and clean, even.
Polyester fiber is thin because of its fineness, and antitorque moment is little, easily between the cover plate cylinder, rubs with the hands and turns the formation cotton knot, for guaranteeing card sliver quality, takes the technological principle of " tightly spacing, slow train speed ".
Because intensity and the moisture of bamboo fiber is inversely proportional to, during comb and parallel cotton fibers prior to spinning, workshop humidity must be low, enough with the intensity that guarantees bamboo fiber, prevents fracture.
D. the mixing in doubling step 14 of bamboo fiber and polyester fiber, adopt three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, and two and quantitative 19g/5m, three and quantitative 18g/5m, workshop humidity is 75%-85%, in the drafting process, heavily pressurization, quantitatively light, large spacing, low velocity.
For the characteristics of air vortex spinning, in order to improve the parallel stretch degree of fiber, and strip adoption three roads closing, reduce negative the closing of drawing-off of vortex spinning.Amalgamation also, mixed two and back zone drafting multiple generally be not less than 1.7 times, mixed three and back area draft grasp less than normal, generally not higher than 1.3 times, back area draft head, two, three also reduces successively, be conducive to further stretching of fiber parallel, to reduce the increase of ripe middle cotton knot, guarantee that the bar of ripe is done and inherent quality, for becoming the flat raising of sliver solid carbon dioxide, lay a good foundation.
E. the vortex spinning operation 15 of bamboo fiber and polyester fiber, bamboo fiber and polyester fiber are through feeding roller, again after drafter, draw to hollow ingot, under the effect of high speed rotary eddy current, along nozzle is inboard, rise, and, along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%-75%.
The factor that affects the air vortex spinning quality has a lot of aspects, and the factors such as the output speed of vortex spinning, nozzle exit pressure and drawing-off distribution all have significant impact to the quality of Air Vortex Spun Yarn.
With the raising of vortex spinning speed, the energy density of the holdup time of fiber in nozzle and injection air all can descend, and the load that yarn itself receives also can reduce, thereby causes the yarn deliquescing, and filoplume increases, powerful decline.Therefore, for the lower characteristics of bamboo fiber raw material brute force, select output speed on the low side, to improve yarn strength.
Nozzle air is to be used as the suction of fiber inlet nozzle, in nozzle, by fiber separation, complete fiber roll around the action around spindle, when nozzle exit pressure increases simultaneously, air-flow increases fibroplastic load, make the yarn hardening, cause dry irregularity, slubbing, the cotton knot of yarn all to increase accordingly, but the brute force of yarn improves, filoplume reduces, therefore, in order to ensure brute force and the anti-pilling of yarn, select higher nozzle exit pressure.
Obtain and take polyester fiber as core by vortex spinning, bamboo fiber wraps up its outer cladded yarn, improved the low shortcoming of bamboo fiber intensity, make its elasticity with polyester fiber and intensity, improve its anti-strike capability and anti-fracture performance, by Technology of Air Vortex Spinning, make yarn obtain fluffy structure simultaneously, retained the space of bamboo fiber, further strengthened the gas permeability of yarn.
F. the operation 16 of weaving, the blended yarns that vortex spinning obtains, after the yarn clearer cleaning, carries out warping, sizing, and the machine of then go up adopts the method for twisting tatting to be made into the fabric with solid grain.
Warp and parallel are bamboo fiber and the spun cladded yarn of polyester fiber eddy current, and warp and 300/m of parallel twisting.In described twisting tatting process, many warps and many parallels interweave up and down, form solid grain.
By above-mentioned weaving method, the fabric with solid grain of formation, fine and close but there is three-dimensional hole, there is the performance of antiultraviolet, strengthened salubrious ventilative characteristics simultaneously, suitable to the dress ornament in summer.
In the present invention, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 30%-70%, polyester fiber 30%-70%.
In preferred embodiment, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 50%, polyester fiber 50%.
Further, in preferred embodiment, described polyester fiber is terylene.
Embodiment 1
50% bamboo fiber and 50% terylene, at first bamboo fiber is dried, then sprayed oil supply to wet process, spray oil supply dewing bleeding agent in bamboo fiber, the composition of wherein said bleeding agent comprises emulsifying agent 13%, softener 10%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply to wet process simultaneously.
Then pass through successively griping cotton machine, cotton blender machine and comb needle type opener, wherein the Beater Speed of griping cotton machine is 750r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, comprehensive Beater Speed is 800r/min, in workshop, humidity is 49%, opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 540r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, comprehensive Beater Speed is 700r/min.
Then enter carding machine, wherein the cylinder speed of bamboo fiber carding machine is 330r/min, and licker-in speed is 780r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, the carded sliver is dry is quantitatively 19g/5m, and workshop humidity is 43%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 290r/min, and licker-in speed is 680r/min, cover plate speed 100mm/min, and doffer speed is 15r/min, cylinder-doffer 0.1mm that spaces, the carded sliver is dry is quantitatively 25g/5m.
Then enter mixing in doubling step, adopt three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, two also quantitative 19g/5m, three also quantitative 18g/5m, workshop humidity is 80%.
Then, bamboo fiber and polyester fiber are through feeding roller, again after drafter, draw to hollow ingot, under the effect of high speed rotary eddy current, along nozzle is inboard, rise, and, along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%.
The blended yarns that vortex spinning obtains, after the yarn clearer cleaning, carries out warping, sizing, and the machine of then going up adopts the method for twisting tatting to be made into the fabric with solid grain.
The fabric obtained by above-mentioned steps, detect group's examining report through the Zhejiang circumference and learn, the T(UPF of this fabric) aVbe that 73.74, UPF value is 69.24, T (UVA) aV% is 3.92, T (UVB) aV% is 1.03.And according to the regulation of Chinese GB/T 18830-2009 " evaluation of ultraviolet resistance of fabric ", as the UPF of sample>40, and T (UVA) aVduring %<5%, can be described as " antiultraviolet product ", so in the present invention, the fabric of made is ultraviolet-resistant fabric.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can utilize method and the technology contents of above-mentioned announcement to make possible change and modification to technical solution of the present invention; therefore; every content that does not break away from technical solution of the present invention; any simple modification, equivalent variations and the modification above embodiment done according to technical spirit of the present invention, all belong to the protection domain of technical solution of the present invention.

Claims (7)

1. the preparation method of a ultraviolet-resistant fabric, is characterized in that, comprises the following steps:
The preliminary treatment of bamboo fiber and polyester fiber, at first bamboo fiber is dried, then sprayed oil supply to wet process, spray oil supply dewing bleeding agent in bamboo fiber, the composition of wherein said bleeding agent comprises emulsifying agent 10-14%, softener 8%-11%, surplus is soft water, the addition of bleeding agent is 10% of bamboo fiber percentage by weight; Polyester fiber carries out oil supply to wet process simultaneously;
The opening and cleaning step of bamboo fiber and polyester fiber, wherein bamboo fiber opening picking equipment and parameter used is: the Beater Speed of griping cotton machine is 720-780r/min, two parallel Beater Speed of cotton blender machine are respectively 760r/min and 810r/min, the Beater Speed of comb needle type opener is 600r/min, the feeding roller speed 35r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 800r/min, and in workshop, humidity is 46%-50%; Opening picking equipment and the parameter of polyester fiber are: the Beater Speed of griping cotton machine is 500-560r/min, two parallel Beater Speed of cotton blender machine are respectively 450r/min and 500r/min, the Beater Speed of comb needle type opener is 400r/min, the feeding roller speed 25r/min of vibrating cotton box, the roller speed of lapper is 20r/min, and comprehensive Beater Speed is 700r/min;
The carding step of bamboo fiber and polyester fiber, wherein the carding device of bamboo fiber and parameter are: the cylinder speed of carding machine is 320-350r/min, licker-in speed is 750r/min-800r/min, cover plate speed 150mm/min, doffer speed is 16r/min, cylinder-doffer 0.15mm that spaces, the carded sliver is dry is quantitatively 19g/5m, workshop humidity is 41%-44%; The carding device of polyester fiber and parameter are: the cylinder speed of carding machine is 280-300r/min, licker-in speed is 650r/min-700r/min, cover plate speed 100mm/min, and doffer speed is 15r/min, cylinder-doffer 0.1mm that spaces, the carded sliver is dry is quantitatively 25g/5m;
The mixing in doubling step of bamboo fiber and polyester fiber, adopt three road bars to mix mode, the quantitative 21g/5m of slubbing drafting, and two and quantitative 19g/5m, three and quantitative 18g/5m, workshop humidity is 75%-85%, in the drafting process, heavily pressurization, quantitatively light, large spacing, low velocity;
The vortex spinning operation of bamboo fiber and polyester fiber, bamboo fiber and polyester fiber are through feeding roller, again after drafter, draw to hollow ingot, under the effect of high speed rotary eddy current, along nozzle is inboard, rise, and, along the spindle rotation, twisting forms take polyester fiber as core, bamboo fiber wraps up its outer cladded yarn, and described yarn is constantly drawn and is wound into bobbin by drawing roller from thread guide eyelet; Wherein the parameter of vortex spinning machine is: the dominant draft multiple is 35, and the intermediate draft multiple is 2.01, nozzle exit pressure 0.5Pa, and feeding ratio 0.97, curling ratio, 0.98, sliver exporting speed 380m/min, workshop humidity is 70%-75%;
The blended yarns that vortex spinning obtains, after the yarn clearer cleaning, carries out warping, sizing, and the machine of then going up adopts the method for twisting tatting to be made into the fabric with solid grain.
2. preparation method according to claim 1, is characterized in that, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 30%-70%, polyester fiber 30%-70%.
3. preparation method according to claim 2, is characterized in that, the percentage by weight of bamboo fiber and polyester fiber is respectively: bamboo fiber 50%, polyester fiber 50%.
4. according to the described preparation method of any one in claim 1-3, it is characterized in that, described polyester fiber is terylene.
5. preparation method according to claim 1, is characterized in that, in described twisting tatting process, warp and parallel are bamboo fiber and the spun cladded yarn of polyester fiber eddy current.
6. preparation method according to claim 5, described warp and 300/m of parallel twisting.
7. preparation method according to claim 5, in described twisting tatting process, many warps and many parallels interweave up and down, form solid grain.
CN201210509664.1A 2012-12-04 2012-12-04 Manufacturing method of ultraviolet-proof shell fabric Expired - Fee Related CN102995223B (en)

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