CN102986382B - Two-way high-density reed baler and feeding baling method thereof - Google Patents

Two-way high-density reed baler and feeding baling method thereof Download PDF

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Publication number
CN102986382B
CN102986382B CN201210510373.4A CN201210510373A CN102986382B CN 102986382 B CN102986382 B CN 102986382B CN 201210510373 A CN201210510373 A CN 201210510373A CN 102986382 B CN102986382 B CN 102986382B
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China
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reed
pulverizing
conveying mechanism
compacting
conveying
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Expired - Fee Related
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CN201210510373.4A
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CN102986382A (en
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张立新
葛云
范子胜
王升
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Shihezi University
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Shihezi University
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Abstract

The invention discloses a two-way high-density reed baler and a feeding baling method thereof. The two-way high-density reed baler comprises a base; the base is provided with a crushing and conveying mechanism capable of crushing a reed and a compressing mechanism for compressing the crushed reed into a square bale; a picking-up and conveying device for conveying the reed crushed by the crushing and conveying mechanism to the compressing mechanism is arranged below the crushing and conveying mechanism; and a knotting device for knotting and binding the reed compressed into the square bale is arranged on the base. The invention aims to overcome the defects of the prior art and provides the reed baler which is simple in structure, is convenient to use and operate and has a good reed baling effect.

Description

A kind of both sides' formula reed high density baling press and feeding packaging method
Technical field
The present invention relates to a kind of both sides' formula reed high density baling press.
Background technology
China is the country of a forest resources scarcity, and due to environmental protection, country controls increasingly stringent to virgin forest felling.And China is the consumption big country of paper and paperboard, paper making raw material critical shortage.For improving the situation of China's paper making raw material wretched insufficiency, country's paper industry is while greatly developing fast-growing and high-yield plantation, propose " Appropriate application non-wood fiber resource; accelerate adjustment straw pulp structure; adjustment China papermaking material structure ", planning than ground action about developing reed enterprises in pulp and paper industry such as more rich Hunan, Hubei, Jiangsu, Xinjiang, Jilin, Inner Mongols, supports reed pulp papermaking development at reed sediment substrate.
According to relevant departments of autonomous region statistics, Wei Qu distribution in Xinjiang mainly contains three pieces: the Bohu Wei Qu 1. centered by Bosten has about 500,000 mu, ripe reed field, produces about 250,000 tons, reed per year; 2. Qiemo County, Xinjiang Che'erchen river valley has about 70,000 mu, ripe reed field, annual production 30000 tons; 3. with the reed base of North SinKiang Altay Prefecture about nearly 200,000 mu, about 90,000 tons, reed is produced per year.According to the planning of national paper industry Long-and Medium-term Development, Xinjiang Wei Qu is one of Wei Qu of giving priority to of national paper industry, and the exploitation of Wei Qu also will have positive meaning to the local fragile ecotope of protection.
At present, Xinjiang papermaking enterprise mainly with reed, wheat straw, bluish dogbane, waste paper etc. for raw materials for production.Xinjiang is the more rich area of China's reed sediment substrate, and the states such as the Kazakhstan simultaneously adjoined also have a large amount of reed sediment substrate and wait exploitation.Reed is as spontaneous growth, renewable paper making raw material, and aboundresources, cost are low, and therefore reed papermaking has become the main force of my district's paper industry.
Along with the development of paper industry in Xinjiang, constantly increase the requirement of reed, in present boundary, papermaking enterprise expands scale one of bottleneck of facing of increasing the benefit is economy in time reed raw material can not be transported to papermaking enterprise.Trace it to its cause mainly contain following some:
(1) existing reed bag density little, lightweight (about 20kg), causes transport benefits lower, is ready that the haulage vehicle carrying Wei Bao is little.The cost from my district's Fu Hai, Altay reed lake region, reed being transported to company through measuring and calculating Tian Hong limited company must be less than 600 yuan/ton, and the expenses such as removing harvesting packing, the cost of transportation of reed must control within 160 yuan/ton.In 30 tonnage haulage vehicles, transport 45KG (950*600*400mm) Wei Bao can carrying 38 tons, the maximum carrying of transport 20kg (950*500*400mm) Wei Bao 25 tons, therefore, do not have vehicle to be ready to carry existing Wei Bao except minority turns one's head car at all, and in order to meet the supply of paper making raw material, Bu Shi enterprise stops production, only be improved freight (different according to region, general 200-240 yuan/ton just has vehicle to be ready to carry), this certainly will cause enterprise profit to decline and lose and increase.Therefore research and development reed high density baling press is needed badly.
(2) the both sides' formula reed high density packaging machinery majority used at present is domestic low-density straw baling press, and main application is wheat straw, straw.Because reed is sliding, hard, long material characteristic, when making existing straw baler carry out reed packing operation, there is poor reliability, deficiency that production efficiency is low.In addition the long adjustment of the bag of existing straw baler and push frequency adjustment and to take a lot of work effort.
(3) domestic still do not have domestic high density both sides formula reed high density baling press.And the Reed of Britain picks up packing integral machine, require high to reed district landform, be mainly suitable for the reed vitellarium that flatness is high, do not meet my district's reed feelings, and the every platform price of this machine 4,200,000 yuan, cost is very high.
(4) domestic existing high-density straw baling press is less, and wherein Xinjiang only has 2, and be U.S. Fu Erman straw field pickup packing integral machine, this machine conducts oneself with dignity 6.5 tons, unit price 550,000 yuan.Due to ice face mainly after freeze-up of my district's Reed being carried out; require general ice work equipment self-weight≤5 ton; because this machine deadweight (6.5 tons) is higher; ice face is carried out when reed picks up packing operation, very easily press the ice sheet that collapses; the lighter makes road wheel be absorbed in cirque and causes shutdown, and personal safety accident appears in severe one.Moreover this machine price 550,000 yuan/platform, user also reflects that price is higher.In addition, this machine ensures after sale very difficult, once break down, its accessory locality be can not buy, need from company's air transport.
(5) the reed baling equipment used at present, staffing more (7 people/platform), reed needs artificial feeding, labour intensity is very large, again because reed packing is in wild and uninhabited reed district operation, inclement condition, except local Kazak herdsman is ready that employment is packed, can not find other labours substantially.Therefore, research and development automaticity is needed badly high, the domestic reed high density baling press of good reliability.
Summary of the invention
The object of the invention is to overcome weak point of the prior art, providing a kind of structure simple, using easy to operate, both sides' formula reed high density baling press of packing effective.
In order to achieve the above object, the present invention adopts following scheme:
A kind of both sides' formula reed high density baling press, include support, described support is provided with pulverizing conveying mechanism long reed reed bundle can pulverized, described support is provided with can by the system for compacting of the reed side of the being pressed into bag after pulverizing, what the reed be provided with below described pulverizing conveying mechanism after pulverizing pulverizing conveying mechanism be transported to system for compacting picks up conveying plant, and described support is provided with the knotting device tied up of tiing a knot to the reed of wrapping through the system for compacting side of being compacted into.
A kind of both sides' formula reed high density baling press as above, it is characterized in that described pulverizing conveying mechanism includes crush box, turning cylinder is provided with in described crush box, described turning cylinder is connected with drive motors by driving member, described turning cylinder is provided with multiple pulverizing saw blade, below described pulverizing saw blade, is provided with conveying screw feeder.
A kind of both sides' formula reed high density baling press as above, it is characterized in that described crush box by blanking channel with pick up conveying plant and match.
A kind of both sides' formula reed high density baling press as above, is characterized in that described system for compacting includes reciprocal briquetting, and described reciprocal briquetting is connected to and drives on push rod, and described driving push rod is connected with drive motors by decelerator.
A kind of feeding packaging method adopting both sides' formula reed high density baling press described above of the present invention, is characterized in that comprising the following steps:
A, throw away into pulverizing conveying mechanism by long reed reed bundle, reed bundle is pulverized by the saw blade reducing mechanism High Rotation Speed pulverized above conveying mechanism, and below of bleeding;
B, pulverize screw feeder below conveying mechanism, the short stubble reed after pulverizing is delivered to baling press front, and drop on and pick up conveying plant dead ahead;
C, pick up conveying plant and the short reed in its front is picked up be transported to system for compacting;
D, system for compacting are by reciprocal briquetting by the reed side of breaking into bag, and simultaneously knotting device the other side reed bag carries out knotting and ties up;
E, Fang Wei to be tied outside kickoff mechanism.
In sum, the present invention relative to its beneficial effect of prior art is:
The present invention includes pulverizing conveying mechanism, pick up conveying plant, system for compacting and knotting device, structure is simple, easy to use, can effectively long reed reed bundle be pulverized and be squeezed into the higher side's bag of density, and carries out knotting and tie up as Fang Wei ties.Meanwhile, this machinery can also pick up the short reed of being smashed the length 500 millimeters shed on reed bed by reed harvester, and carry, compacting, be knotted into Fang Wei bundle.Make reed bag more tight, more save transport space.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Embodiment
Illustrate that the invention will be further described with embodiment below in conjunction with accompanying drawing:
A kind of both sides' formula reed high density baling press as shown in Figure 1, include support 1, described support 1 is provided with the pulverizing conveying mechanism 2 long reed reed bundle can pulverized, described support 1 is provided with can by the system for compacting 3 of the reed side of the being pressed into bag after pulverizing, what the reed be provided with below described pulverizing conveying mechanism 2 after pulverizing pulverizing conveying mechanism 2 was transported to system for compacting 3 picks up conveying plant 4, and described support 1 is provided with the knotting device 5 tied up of tiing a knot to the reed of wrapping through system for compacting 3 side of being compacted into.
Pulverizing conveying mechanism 2 described in the present invention includes crush box 21, turning cylinder 22 is provided with in described crush box 21, described turning cylinder 22 is connected with drive motors 6 by driving member 23, described turning cylinder 22 is provided with multiple pulverizing saw blade 24, below described pulverizing saw blade 24, is provided with screw feeder 25.Wherein said crush box 21 by blanking channel 7 with pick up conveying plant 4 and be connected.
System for compacting 3 described in the present invention includes reciprocal briquetting 31, and described reciprocal briquetting 31 is connected to and drives on push rod 32, and described driving push rod 32 is connected with drive motors 6 by decelerator 33.
The course of work of both sides' formula reed high density baling press of the present invention:
By the length 2.5 meters-3 meters of accomplishing fluently, the long reed reed bundle of diameter 0.5 meter is thrown away into pulverizing conveying mechanism, and reed bundle is pulverized by the saw blade reducing mechanism High Rotation Speed pulverized above conveying mechanism, and below of bleeding; Pulverize the screw feeder below conveying mechanism, the short stubble reed after pulverizing is delivered to baling press front, and drop on and pick up conveying plant dead ahead; Pick up conveying plant the short reed in its front is picked up to be transported to system for compacting; System for compacting is by reciprocal briquetting by the reed side of breaking into bag, and simultaneously knotting device the other side reed bag carries out knotting and ties up.Bag before being promoted by rear bag, is tied Fang Wei outside kickoff mechanism.

Claims (2)

1. both sides' formula reed high density baling press, include support (1), it is characterized in that: on described support (1), be provided with the pulverizing conveying mechanism (2) long reed reed bundle can pulverized, described support (1) is provided with can by the system for compacting (3) of the reed side of the being pressed into bag after pulverizing, what be provided with in described pulverizing conveying mechanism (2) below that the reed after pulverizing pulverizing conveying mechanism (2) be transported to system for compacting (3) picks up conveying plant (4), described support (1) is provided with the knotting device (5) tied up of tiing a knot to the reed of wrapping through system for compacting (3) side of being compacted into, described pulverizing conveying mechanism (2) includes crush box (21), turning cylinder (22) is provided with in described crush box (21), described turning cylinder (22) is connected with drive motors (6) by driving member (23), described turning cylinder (22) is provided with multiple pulverizing saw blade (24), is provided with conveying screw feeder (25) in described pulverizing saw blade (24) below, described crush box (21) by blanking channel (7) with pick up conveying plant (4) and match, described system for compacting (3) includes reciprocal briquetting (31), described reciprocal briquetting (31) is connected to and drives on push rod (32), and described driving push rod (32) is connected with drive motors (6) by decelerator (33).
2. adopt a feeding packaging method for both sides' formula reed high density baling press described in claim 1, it is characterized in that comprising the following steps:
A, throw away into pulverizing conveying mechanism by long reed reed bundle, reed bundle is pulverized by the saw blade reducing mechanism High Rotation Speed pulverized above conveying mechanism, and below of bleeding;
B, pulverize screw feeder below conveying mechanism, the short stubble reed after pulverizing is delivered to baling press front, and drop on and pick up conveying plant dead ahead;
C, pick up conveying plant and the short reed in its front is picked up be transported to system for compacting;
D, system for compacting are by reciprocal briquetting by the reed side of breaking into bag, and simultaneously knotting device the other side reed bag carries out knotting and ties up;
E, Fang Wei to be tied outside kickoff mechanism.
CN201210510373.4A 2012-11-18 2012-11-18 Two-way high-density reed baler and feeding baling method thereof Expired - Fee Related CN102986382B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103460895B (en) * 2013-08-23 2016-01-20 苏州飞驰环保科技股份有限公司 Reed boat for harvesting
US10653070B2 (en) 2017-03-03 2020-05-19 Deere & Company Dual auger baler
US10588271B2 (en) 2017-03-03 2020-03-17 Deere & Company Dual auger baler
US10653071B2 (en) 2017-03-03 2020-05-19 Deere & Company Dual auger baler
CN110140508A (en) * 2019-06-26 2019-08-20 石河子大学 It is a kind of to tie in the gear wire winding device of bundle for reed
CN110723323B (en) * 2019-11-12 2020-11-06 徐州江之源木制品有限公司 Packing apparatus is handled to timber processing factory abandonment timber

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5456075A (en) * 1992-05-27 1995-10-10 Meijer; Thomas H. D. Baling press
EP0714593A1 (en) * 1994-12-02 1996-06-05 Maasland N.V. A bale press and a method of processing crop
CN101356876A (en) * 2008-08-05 2009-02-04 黄家笙 Comprehensive collection utilization method of agricultural crop straw
CN201766864U (en) * 2010-08-23 2011-03-23 河南豪丰机械制造有限公司 Walking-type bundling machine for smashing maize straw and bundling square bundles
CN202918729U (en) * 2012-11-18 2013-05-08 石河子大学 Multifunctional reed high-density wrapping machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5456075A (en) * 1992-05-27 1995-10-10 Meijer; Thomas H. D. Baling press
EP0714593A1 (en) * 1994-12-02 1996-06-05 Maasland N.V. A bale press and a method of processing crop
CN101356876A (en) * 2008-08-05 2009-02-04 黄家笙 Comprehensive collection utilization method of agricultural crop straw
CN201766864U (en) * 2010-08-23 2011-03-23 河南豪丰机械制造有限公司 Walking-type bundling machine for smashing maize straw and bundling square bundles
CN202918729U (en) * 2012-11-18 2013-05-08 石河子大学 Multifunctional reed high-density wrapping machine

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