CN102986382A - Two-way high-density reed baler and feeding baling method thereof - Google Patents

Two-way high-density reed baler and feeding baling method thereof Download PDF

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Publication number
CN102986382A
CN102986382A CN2012105103734A CN201210510373A CN102986382A CN 102986382 A CN102986382 A CN 102986382A CN 2012105103734 A CN2012105103734 A CN 2012105103734A CN 201210510373 A CN201210510373 A CN 201210510373A CN 102986382 A CN102986382 A CN 102986382A
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China
Prior art keywords
reed
pulverizing
conveying mechanism
compacting
baling press
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CN2012105103734A
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CN102986382B (en
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张立新
葛云
范子胜
王升
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Shihezi University
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Shihezi University
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Abstract

The invention discloses a two-way high-density reed baler and a feeding baling method thereof. The two-way high-density reed baler comprises a base; the base is provided with a crushing and conveying mechanism capable of crushing a reed and a compressing mechanism for compressing the crushed reed into a square bale; a picking-up and conveying device for conveying the reed crushed by the crushing and conveying mechanism to the compressing mechanism is arranged below the crushing and conveying mechanism; and a knotting device for knotting and binding the reed compressed into the square bale is arranged on the base. The invention aims to overcome the defects of the prior art and provides the reed baler which is simple in structure, is convenient to use and operate and has a good reed baling effect.

Description

A kind of both sides' formula reed high density baling press and feeding packaging method
Technical field
The present invention relates to a kind of both sides' formula reed high density baling press.
Background technology
China is the country of a forest resources scarcity, because environmental protection, country is to virgin forest felling control increasingly stringent.And China is the consumption big country of paper and cardboard, the paper making raw material critical shortage.For improving the situation of China's paper making raw material wretched insufficiency, country's paper industry is when greatly developing fast-growing and high-yield plantation, " rationally utilizing the non-wood fiber resource; accelerate to adjust the straw pulp structure; adjust China's papermaking material structure " proposed, planning than ground action about developing reed enterprises in pulp and paper industry such as more rich Hunan, Hubei, Jiangsu, Xinjiang, Jilin, Inner Mongols, is supported reed pulp papermaking development in the reed resource.
According to relevant departments of autonomous region statistics, Xinjiang Wei Qu distributes and mainly contains three: 1. the Bohu Wei Qu centered by Bosten has approximately 500,000 mu in ripe reed field, produces approximately 250,000 tons in reed per year; 2. Qiemo County, Xinjiang Che Erchen river valley has approximately 70,000 mu in ripe reed field, 30,000 tons of annual productions; 3. with the reed base of Altay Prefecture, North SinKiang approximately nearly 200,000 mu, produce approximately 90,000 tons in reed per year.According to the planning of national paper industry Long-and Medium-term Development, Xinjiang Wei Qu is one of Wei Qu of giving priority to of national paper industry, and the exploitation of Wei Qu is to protecting local fragile ecotope also will have positive meaning.
At present, the Xinjiang papermaking enterprise is mainly take reed, wheat straw, bluish dogbane, waste paper etc. as raw materials for production.Xinjiang is China more rich area of reed resource, and the states such as the Kazakhstan that adjoins simultaneously also have a large amount of reed resources and wait exploitation.Reed is as spontaneous growth, renewable paper making raw material, and aboundresources, cost are low, so reed papermaking has become the main force that I distinguish paper industry.
Along with the development of paper industry in Xinjiang, the requirement of reed is constantly increased, papermaking enterprise expansion scale one of the bottleneck that faces of increasing the benefit is economy to transport to papermaking enterprise to the reed raw material in time in the boundary now.Trace it to its cause mainly contain following some:
(1) existing reed bag density little, lightweight (about 20kg) causes transport benefits lower, is ready to carry the haulage vehicle of Wei Bao seldom.Distinguish the cost that Fu Hai, Altay reed lake region transport to company with reed through measuring and calculating day grand limited company from me and must remove the expenses such as harvesting packing less than 600 yuan/tons, the cost of transportation of reed must be controlled in 160 yuan/tons.In 30 tonnage haulage vehicles, transportation 45KG (950*600*400mm) but 38 tons of Wei Bao carryings, 25 tons of the maximum carryings of transportation 20kg (950*500*400mm) Wei Bao, therefore, turn one's head car except minority does not have vehicle to be ready to carry existing Wei Bao at all, and in order to satisfy the supply of paper making raw material, enterprise is stopped production, only be improved freight (different according to the region, general 200-240 yuan/ton just has vehicle to be ready to carry), this certainly will cause enterprise profit to descend and lose and increase.Therefore need research and development reed high density baling press badly.
(2) the both sides' formula reed high density packaging machinery majority that uses at present is domestic low-density straw baling press, and main application is wheat straw, straw.Because reed is sliding, hard, long material characteristic, there are poor reliability, deficiency that production efficiency is low when making existing stalk baling press carry out reed packing operation.The bag of existing stalk baling press is long in addition adjusts and pushes the frequency adjustment effort of taking a lot of work.
(3) domestic still do not have domestic high density both sides' formula reed high density baling press.And the Reed of Britain is picked up the packing integral machine, reed district landform is required high, mainly is suitable for the high reed vitellarium of flatness, do not meet me and distinguish the reed feelings, and 4,200,000 yuan of every prices of this machine, cost is very high.
(4) domestic existing high-density straw baling press is less, and wherein Xinjiang only has 2, is U.S. Fu Erman straw field pickup packing integral machine, 6.5 tons of this machine deadweights, 550,000 yuan of unit prices.Since I distinguish Reed mainly the ice face after freeze-up carry out; require general ice work equipment self-weight≤5 tons; because of this machine deadweight (6.5 tons) higher; carry out very easily pressing when reed is picked up the packing operation ice sheet that collapses at the ice face; the lighter makes road wheel be absorbed in cirque and causes shutdown, and the personal safety accident appears in severe one.Moreover, 550,000 yuan/platform of this machine price, the user reflects that also price is higher.In addition, this machine ensures after sale very difficult, in case break down, its accessory locality be can not buy, and needs from company's air transport.
(5) the reed baling equipment that uses at present, staffing more (7 people/platform), reed needs artificial feeding, labour intensity is very large, again because the reed packing is in wild and uninhabited reed district operation, inclement condition except local Kazak herdsman is ready that employment is packed, can not find other labours basically.Therefore, need the research and development automaticity badly high, the domestic reed high density baling press of good reliability.
Summary of the invention
The objective of the invention is provides a kind of simple in structure in order to overcome weak point of the prior art, use easy to operate, both sides' formula reed high density baling press of packing effective.
In order to achieve the above object, the present invention adopts following scheme:
A kind of both sides' formula reed high density baling press, include support, be provided with the pulverizing conveying mechanism that long reed reed bundle can be pulverized at described support, being provided with at described support can be with the system for compacting of the reed side of the being pressed into bag after pulverizing, be provided with the conveying plant of picking up that the reed after pulverizing the conveying mechanism pulverizing can be transported to system for compacting below the described pulverizing conveying mechanism, being provided with at described support can be to the knotting device of tiing a knot and tying up through the reed of the system for compacting side of being compacted into bag.
Aforesaid a kind of both sides' formula reed high density baling press, it is characterized in that described pulverizing conveying mechanism includes crush box, in described crush box, be provided with turning cylinder, described turning cylinder is connected with drive motors by driving member, be provided with a plurality of pulverizing saw blades at described turning cylinder, below described pulverizing saw blade, be provided with the conveying screw feeder.
Aforesaid a kind of both sides' formula reed high density baling press, it is characterized in that described crush box by blanking channel with pick up conveying plant and match.
Aforesaid a kind of both sides' formula reed high density baling press is characterized in that described system for compacting includes reciprocal briquetting, and described reciprocal briquetting is connected to and drives on the push rod, and described driving push rod is connected with drive motors by decelerator.
A kind of employing of the present invention is the feeding packaging method of both sides' formula reed high density baling press as mentioned above, it is characterized in that may further comprise the steps:
A, long reed reed bundle is thrown away into the pulverizing conveying mechanism, pulverized the saw blade reducing mechanism High Rotation Speed of conveying mechanism top the reed bundle is pulverized, and the below of bleeding;
The screw feeder of B, pulverizing conveying mechanism below is delivered to baling press the place ahead with the short stubble reed after pulverizing, and drops on and pick up the conveying plant dead ahead;
C, pick up conveying plant and the short reed in its place ahead is picked up be transported to system for compacting;
With the reed side of breaking into bag, knotting device the other side reed bag is tied a knot and is tied up simultaneously by reciprocal briquetting for D, system for compacting;
E, Fang Wei is tied outside the kickoff mechanism.
In sum, the present invention with respect to its beneficial effect of prior art is:
The present invention includes the pulverizing conveying mechanism, pick up conveying plant, system for compacting and knotting device, simple in structure, easy to use, can effectively long reed reed bundle be pulverized and be squeezed into the higher side's bag of density, and tie a knot and tie up the bundle into Fang Wei.Simultaneously, this machinery can also be picked up the short reed of being smashed 500 millimeters of the length shed on reed bed by reed harvester, and conveying, compacting, is knotted into the Fang Wei bundle.So that the reed bag is more tight, more save transport space.
Description of drawings
Fig. 1 is schematic diagram of the present invention.
Embodiment
The invention will be further described below in conjunction with description of drawings and embodiment:
A kind of both sides' formula reed high density baling press as shown in Figure 1, include support 1, be provided with the pulverizing conveying mechanism 2 that long reed reed bundle can be pulverized at described support 1, being provided with at described support 1 can be with the system for compacting 3 of the reed side of the being pressed into bag after pulverizing, be provided with below the described pulverizing conveying mechanism 2 and can picking up conveying plant 4 with what pulverize that reed after conveying mechanism 2 is pulverized be transported to system for compacting 3, be provided with the knotting device 5 that to tie a knot and to tie up the reed of wrapping through system for compacting 3 sides of being compacted at described support 1.
Pulverizing conveying mechanism 2 described in the present invention includes crush box 21, in described crush box 21, be provided with turning cylinder 22, described turning cylinder 22 is connected with drive motors 6 by driving member 23, be provided with a plurality of pulverizing saw blades 24 at described turning cylinder 22, below described pulverizing saw blade 24, be provided with screw feeder 25.Wherein said crush box 21 by blanking channel 7 with pick up conveying plant 4 and be connected.
System for compacting 3 described in the present invention includes reciprocal briquetting 31, and described reciprocal briquetting 31 is connected to and drives on the push rod 32, and described driving push rod 32 is connected with drive motors 6 by decelerator 33.
The course of work of both sides' formula reed high density baling press of the present invention:
With 2.5 meters-3 meters of the length of accomplishing fluently, the long reed reed bundle that diameter is 0.5 meter is thrown away into the pulverizing conveying mechanism, and pulverize the saw blade reducing mechanism High Rotation Speed of conveying mechanism top the reed bundle is pulverized, and the below of bleeding; Pulverize the screw feeder of conveying mechanism below, the short stubble reed after pulverizing is delivered to baling press the place ahead, and drops on and pick up the conveying plant dead ahead; Picking up conveying plant picks up the short reed in its place ahead and is transported to system for compacting; With the reed side of breaking into bag, tie a knot and tie up simultaneously by knotting device the other side reed bag by reciprocal briquetting for system for compacting.Promote front bag by rear bag, Fang Wei is tied outside the kickoff mechanism.

Claims (5)

1. both sides' formula reed high density baling press, include support (1), it is characterized in that: be provided with the pulverizing conveying mechanism (2) that long reed reed bundle can be pulverized at described support (1), being provided with at described support (1) can be with the system for compacting (3) of the reed side of the being pressed into bag after pulverizing, be provided with in described pulverizing conveying mechanism (2) below and can pick up conveying plant (4) with what pulverize that reed after conveying mechanism (2) is pulverized be transported to system for compacting (3), be provided with the knotting device (5) that to tie a knot and to tie up the reed of wrapping through system for compacting (3) side of being compacted at described support (1).
2. a kind of both sides' formula reed high density baling press according to claim 1, it is characterized in that described pulverizing conveying mechanism (2) includes crush box (21), in described crush box (21), be provided with turning cylinder (22), described turning cylinder (22) is connected with drive motors (6) by driving member (23), be provided with a plurality of pulverizing saw blades (24) at described turning cylinder (22), be provided with in described pulverizing saw blade (24) below and carry screw feeder (25).
3. a kind of both sides' formula reed high density baling press according to claim 1 and 2, it is characterized in that described crush box (21) by blanking channel (7) with pick up conveying plant (4) and match.
4. a kind of both sides' formula reed high density baling press according to claim 1, it is characterized in that described system for compacting (3) includes reciprocal briquetting (31), described reciprocal briquetting (31) is connected to and drives on the push rod (32), and described driving push rod (32) is connected with drive motors (6) by decelerator (33).
5. feeding packaging method that adopts the described both sides' formula of claim 2 reed high density baling press is characterized in that may further comprise the steps:
A, long reed reed bundle is thrown away into the pulverizing conveying mechanism, pulverized the saw blade reducing mechanism High Rotation Speed of conveying mechanism top the reed bundle is pulverized, and the below of bleeding;
The screw feeder of B, pulverizing conveying mechanism below is delivered to baling press the place ahead with the short stubble reed after pulverizing, and drops on and pick up the conveying plant dead ahead;
C, pick up conveying plant and the short reed in its place ahead is picked up be transported to system for compacting;
With the reed side of breaking into bag, knotting device the other side reed bag is tied a knot and is tied up simultaneously by reciprocal briquetting for D, system for compacting;
E, Fang Wei is tied outside the kickoff mechanism.
CN201210510373.4A 2012-11-18 2012-11-18 Two-way high-density reed baler and feeding baling method thereof Expired - Fee Related CN102986382B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103460895A (en) * 2013-08-23 2013-12-25 张家港市飞驰机械制造有限公司 Reed harvesting boat
CN110140508A (en) * 2019-06-26 2019-08-20 石河子大学 It is a kind of to tie in the gear wire winding device of bundle for reed
CN110723323A (en) * 2019-11-12 2020-01-24 福清市茂顺包装有限公司 Packing apparatus is handled to timber processing factory abandonment timber
US10588271B2 (en) 2017-03-03 2020-03-17 Deere & Company Dual auger baler
US10653070B2 (en) 2017-03-03 2020-05-19 Deere & Company Dual auger baler
US10653071B2 (en) 2017-03-03 2020-05-19 Deere & Company Dual auger baler

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5456075A (en) * 1992-05-27 1995-10-10 Meijer; Thomas H. D. Baling press
EP0714593A1 (en) * 1994-12-02 1996-06-05 Maasland N.V. A bale press and a method of processing crop
CN101356876A (en) * 2008-08-05 2009-02-04 黄家笙 Comprehensive collection utilization method of agricultural crop straw
CN201766864U (en) * 2010-08-23 2011-03-23 河南豪丰机械制造有限公司 Walking-type bundling machine for smashing maize straw and bundling square bundles
CN202918729U (en) * 2012-11-18 2013-05-08 石河子大学 Multifunctional reed high-density wrapping machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5456075A (en) * 1992-05-27 1995-10-10 Meijer; Thomas H. D. Baling press
EP0714593A1 (en) * 1994-12-02 1996-06-05 Maasland N.V. A bale press and a method of processing crop
CN101356876A (en) * 2008-08-05 2009-02-04 黄家笙 Comprehensive collection utilization method of agricultural crop straw
CN201766864U (en) * 2010-08-23 2011-03-23 河南豪丰机械制造有限公司 Walking-type bundling machine for smashing maize straw and bundling square bundles
CN202918729U (en) * 2012-11-18 2013-05-08 石河子大学 Multifunctional reed high-density wrapping machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103460895A (en) * 2013-08-23 2013-12-25 张家港市飞驰机械制造有限公司 Reed harvesting boat
CN103460895B (en) * 2013-08-23 2016-01-20 苏州飞驰环保科技股份有限公司 Reed boat for harvesting
US10588271B2 (en) 2017-03-03 2020-03-17 Deere & Company Dual auger baler
US10653070B2 (en) 2017-03-03 2020-05-19 Deere & Company Dual auger baler
US10653071B2 (en) 2017-03-03 2020-05-19 Deere & Company Dual auger baler
CN110140508A (en) * 2019-06-26 2019-08-20 石河子大学 It is a kind of to tie in the gear wire winding device of bundle for reed
CN110723323A (en) * 2019-11-12 2020-01-24 福清市茂顺包装有限公司 Packing apparatus is handled to timber processing factory abandonment timber
CN110723323B (en) * 2019-11-12 2020-11-06 徐州江之源木制品有限公司 Packing apparatus is handled to timber processing factory abandonment timber

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