CN102979040B - Assembly method of bridge-building machine at exit of tunnel connected with bridge - Google Patents

Assembly method of bridge-building machine at exit of tunnel connected with bridge Download PDF

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Publication number
CN102979040B
CN102979040B CN201210539800.1A CN201210539800A CN102979040B CN 102979040 B CN102979040 B CN 102979040B CN 201210539800 A CN201210539800 A CN 201210539800A CN 102979040 B CN102979040 B CN 102979040B
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China
Prior art keywords
girder
bridge
section
tunnel
rear support
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CN102979040A (en
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谭祥国
何开伟
张顺勇
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China Railway No 2 Engineering Group Co Ltd
China Railway Erju 4th Engineering Co Ltd
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China Railway Erju Co Ltd
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Abstract

The invention discloses the field of bridge construction, and particularly relates to an assembly method of a bridge-building machine at an exit of a tunnel connected with a bridge. The assembly method of the bridge-building machine mainly comprises the following steps of: setting aside a working site; installing sliding devices at the bottoms of a second main beam and a third main beam; installing an electric running mechanism for a rear support leg of a first main beam of the bridge-building machine at the bottoms of an inverted arch of the tunnel, and installing a front support leg on a No. 0 platform; assembling the main beams and guide beams through a running motor in the electric running mechanism for the rear support leg, and returning into the tunnel; and moving the whole assembled structure of the main beams and the guide beams out of the tunnel through the running motor in the electric running mechanism for the rear support leg. By adopting the assembly method, large-scale backfilling, flattening and hardening are not needed for an assembly site, large quantities of earthwork and stonework engineering and shifts for operation of large-tonnage lifting devices can be saved, and the installation period can be greatly shortened.

Description

The assembling method of the connected tunnel exit place bridge fabrication machine of a kind of bridge tunnel
Technical field
The present invention relates to a kind of field of bridge construction, particularly the assembling method of the connected tunnel exit place bridge fabrication machine of a kind of bridge tunnel.
Background technology
MZ32 bridge fabrication machine is generally installed at the initial row that steps into of construction.It is available that manufacturing firm provides two kinds of on-the-spot mounting meanss: one, traditional falsework mounting means, during to bridge pier not high (being generally highly less than 20m), can directly prop up holding capacity order by mould bases at the scene, progressively install from the bottom up, only need levelling of the land, use 50T loop wheel machine to install.Two, integral installation mode (is greater than 20m) in the time that bridge pier is higher, adopts complete machine hoisting way.Assembled site requirements, at initial bridge pier across interior, site area often needs long 60m, wide 30m scope planted agent's no-sundries and broad smooth location, and need set up necessary interim falsework across interior, and neighbour place has also needed to stack member place and member and transition has been installed with 16T loop wheel machine place.
The landform at the connected tunnel exit place of bridge tunnel is often, narrow exit discharge, first across and be the landform of crossing over gradient steep hills wall gully etc. and so on toward axle casing.If two kinds of on-the-spot mounting meanss that for this reason provide according to manufacturing firm, need backfill to place between pier, smooth, the elemental operation such as roll, to meet, the parts of bridge fabrication machine are stacked, the putting etc. of lifting appliance, to reach the assembled construction primary demand of complete machine.Key and difficult point are assembled girder and nose girder.Like this need huge interim earth and rock works amount and large-tonnage lifting appliance.
Summary of the invention
The object of the invention is to overcome existing above-mentioned deficiency in prior art, the assembling method of the connected tunnel exit place bridge fabrication machine of a kind of bridge tunnel is provided.Do not need place to carry out backfill on a large scale, smooth, sclerosis, thereby save a large amount of earth and rock works amounts and large-tonnage crane gear operation machine-team and greatly shorten installation period.
In order to realize foregoing invention object, the invention provides following technical scheme:
An assembling method for the connected tunnel exit place bridge fabrication machine of bridge tunnel, comprises the steps:
(1), reserve Active workings and roll plain at 0# platform and 1# pier arranged on left and right sides;
(2), in the bottom of second section girder, Section of three girder, carriage is installed;
(3), the electronic running mechanism of rear support leg is installed in tunnel invert bottom, on 0# platform, front leg strut is installed, lifting first segment girder is placed on the front leg strut on the electronic running mechanism of rear support leg and 0# platform;
(4), the splicing of second section girder, lifting second section girder, by second section girder and the docking of first segment girder, interface is fixed, the running motor starting in the electronic running mechanism of rear support leg drives first segment girder and second section girder to retreat in tunnel;
(5), according to the assembling method of second section girder, assembled Section of three girder, first segment nose girder, second section nose girder and Section of three nose girder successively;
(6), complete after girder and nose girder assembled, the running motor starting in the electronic running mechanism of rear support leg drives girder, nose girder entirety to advance, the position of nose girder between 0# platform and 1# pier, rear support leg hydraulic system is installed under first segment girder, supporting leg and middle supporting leg hydraulic system in installing on 0# platform, install front leg strut hanging mechanism on front leg strut;
(7), start in supporting leg hydraulic system, by the hydraulic jack in supporting leg hydraulic system in jacking, jack-up girder, then moves front leg strut to 1# pier by front leg strut hanging mechanism, completes installation.
As mentioned above, the described carriage of step () refers to spot welding track.
As mentioned above, the described carriage of step () refers to away driving wheel group.
Carriage is installed, for relatively moving forward and backward of girder, the assembled process of nose girder inside and outside tunnel.
As mentioned above, the described lifting of step (four) is the lifting that adopts automobile to carry out.
As mentioned above, the described interface of step (four) is fixedly to fix with bolt and nut.
As mentioned above, before the described startup rear support leg of step (four) running motor, the crane hook that must not get loose.
As mentioned above, 0# platform and the mortar levelling of 1# pier top carrying application point.Make laying of girder and nose girder more steady.
Compared with prior art, beneficial effect of the present invention:
For bridge fabrication machine manufacturer to bridge fabrication machine in the be connected not enough problem of assembling scheme compliance at tunnel exit place of bridge tunnel, the present invention can carry out in tunnel face the assembled of bridge fabrication machine girder and nose girder, cancel the place between excavation, smooth 0# platform and 1# pier, step into row bridge fabrication machine system at bridge head assembled, do not need place to carry out backfill on a large scale, smooth, sclerosis.Its principle is to utilize the girder of improved bridge fabrication machine to vertically move function, realizes and directly between 0# platform and 1# pier, completes the assembled of bridge fabrication machine.Thereby save a large amount of earth and rock works amounts and greatly shortened installation period.
Brief description of the drawings:
Fig. 1 is that first segment erection of main beam completes schematic diagram
Fig. 2 is first segment girder and second section girder docking schematic diagram
Fig. 3 is that first segment girder and second section erection of main beam complete schematic diagram
Fig. 4 is that erection of main beam completes schematic diagram
Fig. 5 is girder and nose girder is assembled completes, also installation in position schematic diagram not of the annexes such as side form support
Mark in figure: 1-first segment girder, 2-second section girder, Section of three girder of 3-, 4-first segment nose girder, 5-second section nose girder, Section of three nose girder of 6-, the electronic running mechanism of 7-rear support leg, 8-rear support leg hydraulic system, supporting leg in 9-, 10-front leg strut, 11-0# platform, 12-1# pier.
Detailed description of the invention
Below in conjunction with test example and detailed description of the invention, the present invention is described in further detail.But this should be interpreted as to the scope of the above-mentioned theme of the present invention only limits to following embodiment, all technology realizing based on content of the present invention all belong to scope of the present invention.
Embodiment
An assembling method for the connected tunnel exit place bridge fabrication machine of bridge tunnel, comprises the steps:
(1), at the reserved Active workings of 0# platform and 1# pier arranged on left and right sides and roll plainly, scope is wide with 0# platform and the each 10 meters of left and right of 1# pier center line left and right sides, application point mortar levelling is carried at 0# platform and 1# pier top;
(2), walk driving wheel group at the bottom mounting slip of second section girder, Section of three girder;
(3) the electronic running motor of the rear support leg mechanism of, in tunnel invert bottom, bridge fabrication machine first segment girder being installed, on 0# platform, front leg strut is installed, adopt automobile lifting first segment girder to be placed on the front leg strut on the electronic running mechanism of rear support leg and 0# platform, as shown in Figure 1;
(4), the splicing of second section girder, lifting second section girder, by second section girder and the docking of first segment girder, determine after docking closely, put on bolt tightening nut, as shown in Figure 2, before the running motor starting in the electronic running mechanism of rear support leg, the crane hook that must not get loose, the running motor starting in the electronic running mechanism of rear support leg drives first segment girder and second section girder to retreat in tunnel, as shown in Figure 3;
(5), according to the assembling method of second section girder, assembled Section of three girder, first segment nose girder, second section nose girder and Section of three nose girder successively, first, second and third joint girder spliced as shown in Figure 4;
(6), complete after girder and nose girder assembled, the running motor starting in the electronic running mechanism of rear support leg drives girder, nose girder entirety to advance, the position of nose girder between 0# platform and 1# pier, rear support leg hydraulic system structure is installed at first segment girder place, supporting leg and middle supporting leg hydraulic system in installing on 0# platform, install front leg strut hanging mechanism on front leg strut;
(7) supporting leg hydraulic system in startup, by the hydraulic jack in supporting leg hydraulic system in jacking, jack-up girder, then moves front leg strut to 1# pier by front leg strut hanging mechanism, completes installation, and installation figure is as shown in Figure 5.
The present invention compares assembled cost savings with conventional mounting method about 1,000,000, approximately 40 days in advance installation period.

Claims (5)

1. an assembling method for the connected tunnel exit place bridge fabrication machine of bridge tunnel, is characterized in that, comprises step:
(1), reserve Active workings and roll plain at 0# platform and 1# pier arranged on left and right sides;
(2), in the bottom of second section girder, Section of three girder, carriage is installed;
(3), the electronic running mechanism of rear support leg of bridge fabrication machine first segment girder is installed in tunnel invert bottom, on 0# platform, front leg strut is installed, lifting first segment girder is placed on the front leg strut on the electronic running mechanism of rear support leg and 0# platform;
(4), the splicing of second section girder; Lifting second section girder, by second section girder and the docking of first segment girder, interface is fixed, and the running motor starting in the electronic running mechanism of rear support leg drives first segment girder and second section girder to retreat in tunnel;
(5), according to the assembling method of second section girder, assembled Section of three girder, first segment nose girder, second section nose girder and Section of three nose girder successively;
(6), complete after girder and nose girder assembled, the running motor starting in the electronic running mechanism of rear support leg drives girder, nose girder entirety to advance, in the time of the position of nose girder between 0# platform and 1# pier, rear support leg hydraulic system is installed under first segment girder, supporting leg and middle supporting leg hydraulic system in installing on 0# platform, install front leg strut hanging mechanism on front leg strut;
(7), start in supporting leg hydraulic system, by the hydraulic jack in supporting leg hydraulic system in jacking, jack-up girder, then moves front leg strut to 1# pier by front leg strut hanging mechanism, completes installation.
2. the assembling method of bridge fabrication machine as claimed in claim 1, is characterized in that, the described carriage of step (two) refers to spot welding track.
3. the assembling method of bridge fabrication machine as claimed in claim 1, is characterized in that, the described carriage of step (two) refers to away driving wheel group.
4. the assembling method of bridge fabrication machine as claimed in claim 1, is characterized in that, the described lifting of step (four) is the lifting that adopts automobile to carry out.
5. the assembling method of bridge fabrication machine as claimed in claim 1, is characterized in that, the described interface of step (four) is fixedly to fix with bolt and nut.
CN201210539800.1A 2012-12-13 2012-12-13 Assembly method of bridge-building machine at exit of tunnel connected with bridge Active CN102979040B (en)

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CN102979040B true CN102979040B (en) 2014-09-17

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CN105714690B (en) * 2016-02-03 2017-06-06 中铁一局集团有限公司 Large span steel reinforced concrete combination beam erection construction sections cantilever lifting beam machine
CN107201723B (en) * 2016-03-18 2023-05-16 秦皇岛天业通联重工科技有限公司 Quick-opening-closing type integrated bridge girder erection machine and girder erection method thereof
CN106087768B (en) * 2016-08-12 2017-12-26 中铁二十五局集团第三工程有限公司 A kind of method of the assembled mobile formwork in the narrow short transition time section of bridge tunnel
CN106835984B (en) * 2016-12-29 2018-07-31 中交第二航务工程局有限公司 The reverse construction method of installation of slug matching bridge Bridge Erector
CN113215994B (en) * 2021-05-11 2023-01-03 中交路桥华东工程有限公司 Method for mounting bridge girder erection machine at tunnel outlet
CN113322819B (en) * 2021-06-01 2023-02-10 中交路桥华东工程有限公司 Method for erecting first-span T beam at tunnel outlet

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JPH01223204A (en) * 1988-02-29 1989-09-06 Yokokawa Koji Kk Bridge girder replacement method and device thereof
CN2846480Y (en) * 2006-05-19 2006-12-13 北京万桥兴业机械有限公司 Guide beam type bridging machine for passing through tunnel
JP5051591B2 (en) * 2008-07-31 2012-10-17 株式会社ピーエス三菱 Precast PC plate erection device for floor slab and its erection method
CN201770947U (en) * 2010-05-19 2011-03-23 北京万桥兴业机械有限责任公司 Displacement platform carrying and erecting integrated machine
CN201801818U (en) * 2010-09-01 2011-04-20 秦皇岛天业通联重工股份有限公司 Bridge erecting machine capable of erecting double-track twin beams at tunnel entrance by zero distance
CN201915333U (en) * 2010-11-09 2011-08-03 秦皇岛天业通联重工股份有限公司 Bridge erecting machine for erecting curved double-line twin girders at tunnel portal in zero-distance manner

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Effective date of registration: 20160115

Address after: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16

Patentee after: CHINA RAILWAY NO.2 BUREAU ENGINEERING Co.,Ltd.

Address before: 610041, No. nine, No. 156, building B, high building, Xing Xing Road, Chengdu hi tech Zone, Sichuan

Patentee before: CHINA RAILWAY ERJU Co.,Ltd.

Patentee before: CHINA RAILWAY ERJU 4TH ENGINEERING Co.,Ltd.

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Address after: No. 16, Jinniu District Road, Jinniu District Road, Chengdu, Sichuan

Patentee after: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd.

Address before: No. 16, Jinniu District Road, Jinniu District Road, Chengdu, Sichuan

Patentee before: CHINA RAILWAY NO.2 BUREAU ENGINEERING Co.,Ltd.

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Effective date of registration: 20190417

Address after: No. 16, Jinniu District Road, Jinniu District Road, Chengdu, Sichuan

Co-patentee after: CHINA RAILWAY ERJU 4TH ENGINEERING Co.,Ltd.

Patentee after: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd.

Address before: No. 16, Jinniu District Road, Jinniu District Road, Chengdu, Sichuan

Patentee before: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd.