CN102963629A - 一种油田用前套立式伸缩储砂罐 - Google Patents
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Abstract
本发明公开了一种油田用前套立式伸缩储砂罐，其特点是：由圆柱式罐体（1）、伸缩内罐体（2）、液压油缸（3）、吊耳（4）、导向靴套（5）、下料装置（6）、电气装置（7）、称重装置（8）、辅助支腿（9）、固定底座（10）组成；伸缩内罐体（2）与圆柱式罐体（1）相对滑动实现伸缩功能；其运输时长度比以往相同容积储罐大大缩短，能满足恶劣路况的运输条件，下料装置（6）方便灵活，能实现万向输砂功能，称重装置（8）使用销轴式称重传感器，能直管读取输砂量及罐内储砂量，罐体稳定性可靠。
Description
技术领域
本发明涉及罐类设备技术领域，具体地讲是一种前套伸缩式立式储罐，特别适用于油田存储施工原料用。
背景技术
立式储罐是一种常用的油田存储施工原料设备，在压裂作业中的作用是存储和输送压裂支撑剂（石英砂、陶粒砂等）。目前立式储罐结构主要是圆柱型结构，通过运输半挂车来进行移动，现场采用大型吊机进行装卸和安装；目前立式储罐主要存在以下两方面的问题：
1、油田压裂用的立式储罐存储体积要求很大，导致储罐的总长度偏长，只能采用运输半挂车的方式进行移动；在很多路况恶劣和场地狭小的油田井场，半挂车根本无法通过，储罐的移动受到限制，使用十分不便；
2、油田压裂用的立式储罐的运输装载和现场固定安装，必须采用大型吊机进行装卸，费时费力；
3、油田压裂用的立式储罐的下料装置输送方向单一，要改变输送方向需要外接复杂管汇或者用大型吊机改变罐体方向，且下料装置完全依靠人工手动操作，费时费力，效率低；
4、下料量和罐内物料存储量只能依靠操作人员现场目测监控，下料量控制精度低，准确度差。
发明内容
本发明的目的是克服上述已有技术的不足，而提供一种前套立式伸缩储砂罐，主要解决现有的立式储罐存移动受限、装卸不方便、输送方向单一、下料量准确度差及费时费力等问题。
本发明的技术方案是：一种油田用前套立式伸缩储砂罐，其特殊之处在于：由圆柱式罐体、伸缩内罐体、液压油缸、吊耳、导向靴套、下料装置、电气装置、称重装置、辅助支腿、固定底座组成；所述圆柱式罐体内壁安装滑动导向机构，外壁安装伸缩用液压油缸和电气装置的太阳能电板，在圆柱式罐体外部固定吊耳，圆柱式罐体的下部设导向靴套，圆柱式罐体的底部设下料装置；所述伸缩内罐体外壁安装滑动导向机构，伸缩内罐体外壁的滑动导向机构与圆柱式罐体内壁的滑动导向机构配合，伸缩内罐体嵌入圆柱式罐体内部；圆柱式罐体固定在固定底座上，固定底座上设电气装置的控制箱、称重装置和辅助支腿。
其中，所述的下料装置的下料口为万向下料口，即可以任意方向旋转；下料装置包括接料漏斗，在罐体底部和接料漏斗之间设闸板滑轨，三者固定在一起，在闸板滑轨上设阀门闸板，在阀门闸板上固定连接第一电动缸的伸缩杆，第一电动缸伸缩动作带动阀门闸板在闸板滑轨上滑动；第一对接法兰、第二对接法兰和导流管上端的法兰固定连接在一起，形成一连接体，连接体内侧形成空腔，接料漏斗下端的法兰置于该空腔内，连接体相对于接料漏斗下端法兰可以任意方向转动；第一输送管的上部和导流管的下部活动铰接，第一输送管外套第二输送管，第二输送管外套第三输送管，第一输送管和第二输送管相对滑动，第二输送管和第三输送管相对滑动；第二电动缸的伸缩杆端固定在第一输送管上，另一端固定在第一对接法兰和第二对接法兰上；连接体旋转带动第二电动缸、第一输送管、第二输送管和第三输送管一同旋转。
其中，所述的称重装置包括显示装置和销轴式称重传感器，二者通过线束连接。
其中，所述的电气装置能够将太阳能电板产生的电能存储到蓄电池，为整套设备提供能源，也可以外接电源。
本发明所述的一种油田用前套立式伸缩储砂罐与已有技术相比具有突出的实质性特点和显著进步：1、伸缩式罐体，运输时长度比以往储罐大大缩短，能满足恶劣路况的运输条件；2、下料装置方便灵活，能实现万向输砂功能；3、配有称重装置，操作者能直观读取输砂量及罐内储砂量；4、设计有底盘辅助支腿，罐体稳定性可靠。
附图说明：
图1是本发明的主视结构示意图；
图2是图1的俯视图；
图3是本发明的下料装置的结构示意图。
图面说明：
1圆柱式罐体 2伸缩内罐体 3液压油缸 4吊耳 5导向靴套 6下料装置 7电气装置 8称重装置 9辅助支腿 10固定底座 6－1接料漏斗 6－2闸板滑轨 6－3阀门闸板 6－4第一电动缸 6－5第一对接法兰 6－6第二对接法兰 6－7导流管 6－8第二电动缸 6－9第一输送管 6－10第二输送管 6－11第三输送管。
具体实施方式：
以下结合附图对本发明的原理和特征进行描述，所举实例只用于解释本发明，并非用于限定本发明的范围。
实施例1，参见图1、2，根据设计需要加工制成圆柱式罐体1，在圆柱式罐体1内壁安装滑动导向机构，外壁安装伸缩用液压油缸3和电气装置7的太阳能电板；在圆柱式罐体1外部焊接吊耳4，便于现成吊装，也为设备装配提供方便；在圆柱式罐体1的下部固定导向靴套5，装卸时背罐车的翻转耳板与圆柱式罐体1的导向靴套5配合，通过背罐车的翻转龙门架实现装卸；在圆柱式罐体1的底部安装下料装置6，带有万向旋转机构，即下料装置6的下料口可任意方向旋转，能够实现向各个方向输砂的功能；下料装置6的接料漏斗6－1与罐体底部之间安装闸板滑轨6－2，三者固定在一起，在闸板滑轨6－2上安装阀门闸板6－3，在阀门闸板6－3上固定连接第一电动缸6－4的伸缩杆，第一电动缸6－4的另一端固定，第一电动缸6－4伸缩动作带动阀门闸板6－3在闸板滑轨6－2上滑动；将第一对接法兰6－5、第二对接法兰6－6和导流管6－7上端的法兰固定连接在一起，形成一连接体，连接体内侧形成空腔，接料漏斗6－1下端的法兰置于该空腔内，连接体相对于接料漏斗6－1下端法兰可以任意方向转动；将第一输送管6－9的上部和导流管7的下部活动铰接，第一输送管6－9外套第二输送管6－10，第二输送管6－10外套第三输送管6－11，第一输送管6－9和第二输送管6－10相对滑动，第二输送管6－10和第三输送管6－11相对滑动；第二电动缸6－8的伸缩杆端固定在第一输送管6－9上，另一端固定在第一对接法兰6－5和第二对接法兰6－6上，连接体旋转带动第二电动缸6－8、第一输送管6－9、第二输送管6－10和第三输送管6－11一同旋转；将伸缩内罐体2通过外壁的滑动导向机构与圆柱式罐体1内壁滑动导向机构配合，嵌入圆柱式罐体1内部；运输状态时，伸缩内罐体2通过液压油缸3和滑动导向机构，缩入圆柱式罐体1内部，现场安装固定后，通过液压油缸3和滑动导向机构，伸出圆柱式罐体1，并保持，即伸缩内罐体2与圆柱式罐体1相对滑动实现伸缩功能；将圆柱式罐体1固定在固定底座10上，固定底座10上安装有电气装置7的控制箱、称重装置8和辅助支腿9；电气装置7为设备提供动力，也可外接电源，称重装置8的显示装置和销轴式称重传感器通过线束连接，能够通过显示屏直观读取数据，辅助支腿9与底座10铰接，增加罐体的稳定性。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在发明的保护范围之内。
Claims (4)
1.一种油田用前套立式伸缩储砂罐，其特征在于：由圆柱式罐体（1）、伸缩内罐体（2）、液压油缸（3）、吊耳（4）、导向靴套（5）、下料装置（6）、电气装置（7）、称重装置（8）、辅助支腿（9）、固定底座（10）组成；所述圆柱式罐体（1）内壁安装滑动导向机构，外壁安装伸缩用液压油缸（3）和电气装置（7）的太阳能电板，在圆柱式罐体（1）外部固定吊耳（4），圆柱式罐体（1）的下部设导向靴套（5），圆柱式罐体（1）的底部设下料装置（6）；所述伸缩内罐体（2）外壁安装滑动导向机构，伸缩内罐体（2）外壁的滑动导向机构与圆柱式罐体（1）内壁的滑动导向机构配合，伸缩内罐体（2）嵌入圆柱式罐体（1）内部；圆柱式罐体（1）固定在固定底座（10）上，固定底座（10）上设电气装置（7）的控制箱、称重装置（8）和辅助支腿（9）。
2.根据权利要求1所述的一种油田用前套立式伸缩储砂罐，其特征在于所述的下料装置（6）的下料口为万向下料口，下料装置（6）包括接料漏斗（6－1），在罐体底部法兰和接料漏斗（6－1）之间设闸板滑轨（6－2），三者固定在一起，在闸板滑轨（6－2）上设阀门闸板（6－3），在阀门闸板（6－3）上固定连接第一电动缸（6－4）的伸缩杆，第一电动缸（6－4）伸缩动作带动阀门闸板（6－3）在闸板滑轨（6－2）上滑动；第一对接法兰（6－5）、第二对接法兰（6－6）和导流管（6－7）上端的法兰固定连接在一起，形成一连接体，连接体内侧形成空腔，接料漏斗（6－1）下端的法兰置于该空腔内，连接体相对于接料漏斗（6－1）下端法兰可以任意方向转动；第一输送管（6－9）的上部和导流管（6－7）的下部活动铰接，第一输送管（6－9）外套第二输送管（6－10），第二输送管（6－10）外套第三输送管（6－11），第一输送管（6－9）和第二输送管（6－10）相对滑动，第二输送管（6－10）和第三输送管（6－11）相对滑动；第二电动缸（6－8）的伸缩杆端固定在第一输送管（6－9）上，另一端固定在第一对接法兰（6－5）和第二对接法兰（6－6）上；连接体旋转带动第二电动缸（6－8）、第一输送管（6－9）、第二输送管（6－10）和第三输送管（6－11）一同旋转。
3.根据权利要求1所述的一种油田用前套立式伸缩储砂罐，其特征在于所述的称重装置（8）包括显示装置和销轴式称重传感器，二者通过线束连接。
4.根据权利要求1所述的一种油田用前套立式伸缩储砂罐，其特征在于所述的电气装置（7）可采用外接电源。
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