Summary of the invention
The object of the invention is to provide a kind of for solving the problem greatly to improve floor performance and floor can be made to have more high-grade and more personalized glaze paint floor machining process.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs:
A kind of glaze paint floor machining process, comprises the following steps:
(1) Manufacture of Floor slab;
(2) floor slab one is obtained to elastic primer, wear-resistant primer and hardening primer on the floor slab obtained by step (1);
(3) glaze floor is obtained to the floor slab one glazing finish paint obtained by step (2).
As preferably, go up 2-5 in described step (3) all over glaze finish paint.
Also need in actual production to dry after japanning, also need after partially desiccated step to carry out sanding, as following steps:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint.
Repeated multiple times japanning can improve the adhesive power of paint film greatly, prevents paint film warpage, blistering well, thus improves the performance of floor surface, extends the life-span on floor.A general japanning is unsuitable blocked up, and blocked up cannot to reach whole plate thickness even, and planeness and smoothness are also inadequate, intensity difference.Repeatedly japanning can make floor firmly, equably on the basis ensureing floor lacquer painting intensity, meet the requirements of lacquer painting thickness, and lacquer painting is bright and clean, smooth, even simultaneously.Certain lacquer painting thickness can improve the overall quality on floor.
Glaze finish paint applies to floor surface, enhance the glossiness on floor, abrasion resistance, refractoriness and impermeability, the flame retardant effect on floor is better, intensity is higher, not yielding, and noble graceful texture sense organ as the pottery of floor can also be given while the wooden comfort ensureing floor, greatly improve the quality on floor.Can full-scope safeguards floor anti-scratch; Can effectively prevent floor contaminated, without the need to worrying that greasy dirt, pigment, soluble chemical preparation etc. are to floor surface damage, are convenient to clean.Can prevent floor aging with fade.
The glaze finish paint of high strength can protect floor slab better simultaneously, greatly strengthen the weatherability on floor, extends the floor life-span.
As preferably, described glaze finish paint component comprises: neoprene, red lead, toluene, gas-phase silica, ethyl acetate, sulphur, compound resin, plasticizing agent, calcium carbonate, carbonic acid, boric acid, zirconia, aluminium powder, zinc oxide, curing compound, titanium white, rare earth, light magnesium oxide, magnesium carbonate.
As preferably, the weight portion of described glaze finish paint component is: neoprene 10-13 part, red lead 2-5 part, toluene 1.3 parts-2.0 parts, gas-phase silica 1.0-2 part, ethyl acetate 1-1.3 part, sulphur 0.5-1 part, compound resin 40-50 part, plasticizing agent 4-6 part, calcium carbonate 3-5.0 part, carbonic acid 2-4 part, boric acid 1-2.0 part, zirconia 3-4.5 part, aluminium powder 3-5 part, zinc oxide 1-2 part, curing compound 5-8 part, titanium white 7-9 part, rare earth 0.2-0.4 part, light magnesium oxide 1.5-2.0 part, magnesium carbonate 1-2.0 part.
Existing glaze finish paint, due to its lower adhesive power, needs it just can be made to be attached to the nonflammable article surface such as pottery, wall brick by the long-time at elevated temperature of 800-1000 degree, cannot apply to inflammable and vary with temperature on the wood materials that can produce compared with large deformation.The glaze finish paint that the present invention obtains has good adhesive power, under the technological temperature of normal floor, just can be attached to floor surface well, and produces the aesthetic same with Ceramic glaze.
Red lead and lead orthoplumbate, have another name called red lead, has stronger adhesive power.
Gas phase White Carbon black, by halide (mainly silicon tetrachloride and methyl trichlorosilane) the nanoscale white powder that pyrohydrolysis generates in oxyhydrogen flame of silicon, formal name used at school aerosil or aerosol silica, mainly as reinforced filling and multifunction additive, it is one worldwide real industrialized nano material.A kind of white, loose, amorphous, nontoxic, tasteless, odorless, free of contamination nonmetal oxide.Show the remarkable character such as reinforcement, thickening, thixotroping, insulation, delustring, resist sagging in the material.
A certain amount of red lead and gas phase White Carbon black strengthen glaze finish paint denseness and adhesive power, make glaze finish paint well apply at normal temperatures and be attached to floor surface.If the excessive meeting of red lead and gas phase White Carbon black causes paint feeding-up excessively sticky, be not easy to coating operation, lacquer painting can be really up to the mark simultaneously, sense of touch is poor, if during the quantity not sufficient of red lead and gas phase White Carbon black, and glaze finish paint poor adhesive force, viscosity is inadequate, cannot be attached to floor surface under glaze finish paint normal temperature.
The natural zirconia raw mineral materials of zirconia (ZrO2), mainly contains baddeleyite and zircon.Zircon system igneous rock deep layer mineral, have strong metallic luster, can be ceramic glaze raw material.
Titanium oxide is commonly called as titanium white or titanium dioxide.Chemical property quite stable, as important Chinese white and porcelain glaze.
Zinc oxide is commonly called as zinc white, is a kind of oxide of zinc.Be insoluble in water, dissolve in acid and highly basic.Zinc oxide is a kind of conventional chemical addition agent, and the band gap of zinc oxide and exciton bind energy are comparatively large, and transparency is high.
Titanium oxide is inert pigment, and not climate condition impact, has very strong hiding power, and pure titanium white color is dry soon, easily turns yellow after dry, and zinc white is used in combination is commonly called as zinc titanium white.Zinc titanium white had both alleviated the fragility of zinc white, which in turn improved the shortcoming that titanium white is used alone.Titanium white is the same with zinc white has nontoxic advantage.Zinc titanium white is the white pigments of current Chinese large usage quantity.
Light magnesium oxide is that white lightweight is loosened unformed powder, odorless, tasteless, nontoxic.Water insoluble and alcohol, can be dissolved in diluted acid and generate corresponding magnesium salt solution.Magnesia has extremely fireproof heat-insulating property.Be widely used in reinforcing agent, insulation materials, grease, dyestuff, pottery, desiccant, fire retardant.
Magnesium carbonate is white monoclinic crystal or amorphous powder.Stable in nontoxic, tasteless gas.Be slightly soluble in water, the aqueous solution is alkalescent, as desiccant, color stabilizer, carrier, the fast agent of resistive connection; Thermal insulation, resistant to elevated temperatures fire-retardant heat-insulation material can be made.Manufacture pottery and play surface-brightening effect.
Because zirconia, titanium oxide, zinc oxide, light magnesium oxide and magnesium carbonate all have good stability, after easily piling up, precipitate and apply when making glaze finish paint, produce sagging phenomenon.Red lead and gas phase White Carbon black effectively ensure glaze paint paint uniform ingredients, prevent the sagging phenomenon easily produced after application simultaneously.Also can carry out to glaze finish paint before coating that high-speed stirred makes lacquer painting uniform in effect after coating, texture is better, aesthetics is better.
As preferably, in described glaze finish paint, also comprise thinner.
Glaze finish paint is made to reach construction concentration by the dilution of thinner.
As preferably, the thickness of described glaze finish paint is 100-400um.
Glaze finish paint thickness within the scope of this can reach good glazing effect, ensures the comfort on floor, can meet the requirements of lacquer painting intensity again simultaneously, realize the Optimality of glaze finish paint.
As preferably, described floor slab is provided with glaze decorating pattern by glaze finish paint chromatography.
Chromatography can also be carried out by serigraphy on floor during japanning.Make flooring look more rich and varied, attractive in appearance, floor not only has glazing effect, also has the effect of glaze paint decorative pattern on pottery.Glaze decorating pattern is colour-fast, do not fade, and glaze floor is not aging, colour-fast.
As preferably, described floor slab is wooden floor slab or multi-layer solid wood composite floor slab.
Solid wood weather resisteant is poor, inflammable, and without anti-flammability, intensity is low, and the present invention is realized glaze finish paint and is attached on solid wood class floor by normally board machining process, greatly strengthen the properties on floor.
As preferably, after having gone up every one coat in step (2), infrared baking is carried out to floor slab, gone up each in step (3), all over after glaze finish paint, infrared baking has been carried out to floor slab one.
Dry after every one coat, lacquer painting intensity and paint film adhesion can be improved, ensure the properties optimization on floor.
As preferably, described floor slab is solid wood ancient imitation floor board slab, is included on floor slab and manufactures grain of wood groove in described step (1).
Solid wood ancient imitation floor board surface manufactures the grain of wood, and after upper complete glaze finish paint, harder, the bright and clean sense organ due to glaze finish paint itself makes grain of wood third dimension body stronger, and wood grain is more clear, shows the natural aesthetic property on floor.
In sum, the present invention has following beneficial effect:
1, the floor that obtains of the present invention nontoxic, harmless, environmentally safe, more environmental protection.
2, the glaze finish paint that the present invention obtains possesses common woodenware PASS (1 grade), and obtained floor surface is ceramic glaze planar, and wear-resisting revolution, up to more than 10000 turns, greatly strengthen the weatherability on floor.
3, the glaze finish paint that the present invention prepares requires no high-temperature firing and also can be attached on floor under floor producing technology condition, occurs the effect of Ceramic glaze while ensureing the wooden comfort on floor.
4, glaze finish paint applies to floor surface, enhances the glossiness on floor, abrasion resistance, refractoriness and impermeability, and the flame retardant effect on floor is better, intensity is higher, be not subject to ambient temperature and humidity effect and be out of shape, and easily arranges.
5, the floor life that obtains of the present invention is long, sustains its quality through age.
6, operation of the present invention is simple, and obtained glaze floor cost of production is low, quality better.
Detailed description of the invention
This specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the amendment not having creative contribution as required after reading this manual, as long as but be all subject to the protection of Patent Law in right of the present invention.
Embodiment one:
A kind of luminous glaze floor processing technology, is characterized in that: comprise the following steps:
(1) Manufacture of Floor slab;
(2) floor slab one is obtained to elastic primer, wear-resistant primer and hardening primer on the floor slab obtained by step (1);
(3) glaze floor is obtained to the floor slab one glazing finish paint obtained by step (2).
Also need to carry out drying and processing after every one japanning operation, also need after partially desiccated treatment process to carry out sanding process.Detailed step is as follows:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint.
Described glaze finish paint component comprises: neoprene, red lead, toluene, gas-phase silica, ethyl acetate, sulphur, compound resin, plasticizing agent, calcium carbonate, carbonic acid, boric acid, zirconia, aluminium powder, zinc oxide, curing compound, titanium white, rare earth, light magnesium oxide, magnesium carbonate.Also thinner is comprised in glaze finish paint.
The weight portion of glaze finish paint component is: neoprene 10 parts, 2 parts, red lead, toluene 1.3 parts, gas-phase silica 1.0 parts, 1 part, ethyl acetate, 0.5 part, sulphur, compound resin 40 parts, 4 parts, plasticizing agent, 3 parts, calcium carbonate, 2 parts, carbonic acid, boric acid 1 part, zirconia 3 parts, aluminium powder 3 parts, 1 part, zinc oxide, 5 parts, curing compound, titanium white 7 parts, rare earth 0.2 part, light magnesium oxide 1.5 parts, 1 part, magnesium carbonate.
The floor slab that the present embodiment is selected is wooden floor slab.The thickness of glaze finish paint is 100um.Also on floor slab, glaze finish paint chromatography can be provided with glaze decorating pattern.
This glaze floor is wear-resisting, fire-retardant, dust-proof, and gloss appearance degree is high, and lacquer painting is full, attractive in appearance.
The performance comparison of the floor properties that the present embodiment technique obtains and existing common wooden floor is in table 1.
Embodiment two:
The proportioning that be in each composition different from above-described embodiment, the present embodiment selects multi-layer solid wood composite floor slab.
Detailed step is as follows:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint.
The weight portion of glaze finish paint component is: neoprene 13 parts, 5 parts, red lead, toluene 2.0 parts, gas-phase silica 2 parts, 1.3 parts, ethyl acetate, 1 part, sulphur, compound resin 50 parts, 6 parts, plasticizing agent, 5.0 parts, calcium carbonate, 4 parts, carbonic acid, boric acid 2.0 parts, zirconia 4.5 parts, aluminium powder 5 parts, 2 parts, zinc oxide, 8 parts, curing compound, titanium white 9 parts, rare earth 0.4 part, light magnesium oxide 2.0 parts, 2.0 parts, magnesium carbonate.
The thickness of glaze finish paint is 400um.
The performance comparison of the floor properties that the present embodiment technique obtains and existing common wooden floor is in table 1.
Embodiment three:
Different from above-described embodiment be in, the present embodiment selects floor slab to be solid wood ancient imitation floor board slab, is included on floor slab and manufactures grain of wood groove in described step (1).Obtained glaze paint floor grain of wood third dimension is strong, and clean mark, floor has more natural aesthetic property.
Detailed step is as follows:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint-infrared baking-sanding-glaze finish paint.
The weight portion of glaze finish paint component is: neoprene 12 parts, 4 parts, red lead, toluene 1.7 parts, gas-phase silica 1.7 parts, 1.2 parts, ethyl acetate, 0.8 part, sulphur, compound resin 48 parts, 5 parts, plasticizing agent, 4 parts, calcium carbonate, 3 parts, carbonic acid, boric acid 1.7 parts, zirconia 4 parts, aluminium powder 4 parts, 1.7 parts, zinc oxide, 7 parts, curing compound, titanium white 8 parts, rare earth 0.3 part, light magnesium oxide 1.8 parts, 1.8 parts, magnesium carbonate.
The thickness of glaze finish paint is 200um.
The performance comparison of the floor properties that the present embodiment technique obtains and existing common wooden floor is in table 1.
Table 1:
What paint plate surface abrasion resistance reflected is the rub proofness that wooden floor paints face, and the paint quality on this index defective explanation floor is poor, will affect the application life on floor.National Specification floor paint plate surface abrasion resistance revolution one-level >=6000 turn, secondary >=4000 turn.
What paint film adhesion reflected is the adhesive strength of paint to wooden floor, and this index is defective also illustrates that the paint quality on floor is poor, and oil paint cracking in use may be caused even to peel off, and affects the application life on floor equally.National Specification high-class product wooden floor paint film adhesion index is 0 ~ 1 grade; Grade A≤2 grade; Certified products≤3 grade.
Hardness of paint film is reflection wooden floor surface lacquer film strength, and national Specification high-class product wooden floor hardness of paint film index is 2H level; Grade A and certified products >=H.
Wooden floor, without anti-flammability testing requirement, fire-retardantly in strengthening composite floor is divided into four grades, A level: incombustible construction material; B1 level: flame retardancy constructional materials; B2 level: combustible building materials; B3 level: inflammability constructional materials.(the solid wood class floor that the present invention obtains can reach certain anti-flammability)
The glaze floor that the present invention obtains possesses the specular removal fruit of Ceramic glaze, and flooring look is more rich and varied, and texture is fuller, improves the quality on floor.Floor properties also improves greatly.