Summary of the invention
The objective of the invention is provides a kind of and can greatly improve the floor performance and can make the floor have more high-grade and Extraordinary glaze floor machining process more for addressing the above problem.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs:
A kind of glaze floor machining process may further comprise the steps:
(1) Manufacture of Floor slab;
(2) elastic primer, wear-resistant primer and hardening primer on the floor slab that is made by step (1) are obtained floor slab one;
(3) to obtaining the glaze floor all over the glaze finish paint on the floor slab one that is made by step (2).
As preferably, go up 2-5 in the described step (3) all over the glaze finish paint.
Also need to behind japanning, dry in the actual production, also need carry out sanding after the partially desiccated step, such as following steps:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint.
Repeated multiple times japanning can improve the adhesive power of paint film greatly, prevents well paint film warpage, blistering, thereby improves the performance of floor surface, prolongs the life-span on floor.A general japanning is unsuitable blocked up, and blocked up can't to reach whole plate thickness even, and planeness and smoothness are also inadequate, intensity difference.Repeatedly japanning can make the floor firmly, meet the requirements of lacquer painting thickness on the basis that guarantees floor lacquer painting intensity equably, and lacquer painting is bright and clean, smooth, even simultaneously.Certain lacquer painting thickness can improve the overall quality on floor.
The glaze finish paint applies to floor surface, glossiness, abrasion resistance, refractoriness and the impermeability on floor have been strengthened, the flame retardant effect on floor is better, intensity is higher, not yielding, and when guaranteeing the wooden comfort on floor, can also give noble graceful texture sense organ as the pottery of floor, greatly promote the quality on floor.But the full-scope safeguards floor is anti-scratch; Can prevent effectively that the floor is contaminated, need not to worry greasy dirt, pigment, soluble chemical preparation etc. to the floor surface damage, be convenient to cleaning.Can prevent the floor aging with fade.
High-intensity glaze finish paint can be protected floor slab better simultaneously, has greatly strengthened the weatherability on floor, has prolonged the floor life-span.
As preferably, described glaze finish paint component comprises: neoprene, red lead, toluene, gas-phase silica, ethyl acetate, sulphur, compound resin, plasticizing agent, calcium carbonate, carbonic acid, boric acid, zirconia, aluminium powder, zinc oxide, curing compound, titanium white, rare earth, light magnesium oxide, magnesium carbonate.
As preferably, the weight portion of described glaze finish paint component is: neoprene 10-13 part, red lead 2-5 part, 1.3 parts-2.0 parts of toluene, gas-phase silica 1.0-2 part, ethyl acetate 1-1.3 part, sulphur 0.5-1 part, compound resin 40-50 part, plasticizing agent 4-6 part, calcium carbonate 3-5.0 part, carbonic acid 2-4 part, boric acid 1-2.0 part, zirconia 3-4.5 part, aluminium powder 3-5 part, zinc oxide 1-2 part, curing compound 5-8 part, titanium white 7-9 part, rare earth 0.2-0.4 part, light magnesium oxide 1.5-2.0 part, magnesium carbonate 1-2.0 part.
Existing glaze finish paint can't apply to inflammable and vary with temperature and understand on the wood materials that produces than large deformation because its lower adhesive power need to just can make it be attached to the nonflammable article surfaces such as pottery, wall brick by the high temperature long-time heating of 800-1000 degree.The glaze finish paint that the present invention makes has preferably adhesive power, just can be attached to well floor surface under the technological temperature of normal floor, and the same aesthetic of generation and Ceramic glaze.
Red lead is lead orthoplumbate, has another name called the red lead, has stronger adhesive power.
The gas phase White Carbon black, halide (mainly being silicon tetrachloride and methyl trichlorosilane) the nanoscale white powder that pyrohydrolysis generates in oxyhydrogen flame by silicon, formal name used at school aerosil or aerosol silica, mainly as reinforced filling and multifunction additive, it is a kind of worldwide real industrialized nano material.A kind of white, loose, amorphous, nontoxic, tasteless, odorless, free of contamination nonmetal oxide.In material, show the character such as remarkable reinforcement, thickening, thixotroping, insulation, delustring, resist sagging.
A certain amount of red lead and gas phase White Carbon black strengthen glaze finish paint denseness and adhesive power, make the glaze finish paint well apply and be attached at normal temperatures floor surface.If the excessive meeting of red lead and gas phase White Carbon black causes paint feeding-up excessively sticking, be not easy to apply operation, lacquer painting can be really up to the mark simultaneously, sense of touch is poor, if during the quantity not sufficient of red lead and gas phase White Carbon black, and glaze finish paint poor adhesive force, viscosity is inadequate, can't be attached to floor surface under the glaze finish paint normal temperature.
The natural zirconia raw mineral materials of zirconia (ZrO2) mainly contains baddeleyite and zircon.Zircon is igneous rock deep layer mineral, has strong metallic luster, can be the ceramic glaze raw material.
Titanium oxide is commonly called as titanium white or titanium dioxide.The chemical property quite stable is as important Chinese white and porcelain glaze.
Zinc oxide is commonly called as zinc white, is a kind of oxide of zinc.Be insoluble in water, dissolve in acid and highly basic.Zinc oxide is a kind of chemical addition agent commonly used, and band gap and the exciton bind energy of zinc oxide are larger, and transparency is high.
Titanium oxide is inert pigment, and the climate condition influence does not have very strong hiding power, and pure titanium white color is dried soon, easily flavescence after doing, and zinc white mixing use is commonly called as the zinc titanium white.The zinc titanium white had both alleviated the fragility of zinc white, had improved again the shortcoming that titanium white uses separately.Titanium white is the same with zinc white have advantages of nontoxic.The zinc titanium white is the white pigments of present Chinese large usage quantity.
Light magnesium oxide is the loose unformed powder of white lightweight, odorless, tasteless, nontoxic.Water insoluble and pure, can be dissolved in the corresponding magnesium salt solution of generation in the diluted acid.Magnesia has the extremely fireproof heat-insulating property.Be widely used in reinforcing agent, insulation materials, grease, dyestuff, pottery, desiccant, fire retardant.
Magnesium carbonate is white monoclinic crystal or amorphous powder.Stable in nontoxic, the tasteless gas.Be slightly soluble in water, the aqueous solution is alkalescent, as desiccant, color stabilizer, carrier, the fast agent of resistive connection; Can make thermal insulation, resistant to elevated temperatures fire-retardant heat-insulation material.Make pottery and play the surface-brightening effect.
Because zirconia, titanium oxide, zinc oxide, light magnesium oxide and magnesium carbonate all have preferably stability, produce the sagging phenomenon after easily piling up when making the glaze finish paint, precipitate and applying.It is even that red lead and gas phase White Carbon black guarantee that effectively glaze is painted part, prevents simultaneously the sagging phenomenon that easily produces afterwards in coating.Before the coating also can to the glaze finish paint carry out high-speed stirred make apply after the lacquer painting effect evenly, texture is better, aesthetics is better.
As preferably, also comprise thinner in the described glaze finish paint.
Dilution by thinner makes the glaze finish paint reach construction concentration.
As preferably, the thickness of described glaze finish paint is 100-400um.
Glaze finish paint thickness in this scope can reach good glazing effect, guarantees the comfort on floor, can meet the requirements of lacquer painting intensity again simultaneously, realizes the Optimality of glaze finish paint.
As preferably, be provided with the glaze decorating pattern by glaze finish paint chromatography on the described floor slab.
Can also carry out chromatography on the floor by serigraphy during japanning.Make flooring look more rich and varied, attractive in appearance, the floor not only has glazing effect, also has the effect of glaze decorative pattern on the pottery.The glaze decorating pattern is colour-fast, do not fade, and the glaze floor is aging, colour-fast.
As preferably, described floor slab is wooden floor slab or multi-layer solid wood composite floor slab.
The solid wood weather resisteant is poor, and is inflammable, and without anti-flammability, intensity is low, and the present invention realizes that the glaze finish paint is attached on the solid wood class floor by board machining process normally, has strengthened the properties on floor greatly.
As preferably, floor blank is carried out infrared baking after having gone up every one coat in step (2) and (3).
Dry behind every one coat, can improve lacquer painting intensity and paint film adhesion, guarantee the properties optimization on floor.
As preferably, described floor slab is solid wood ancient imitation floor board slab, is included in the described step (1) and makes grain of wood groove on the floor slab.
The grain of wood is made on solid wood ancient imitation floor board surface, and behind the upper complete glaze finish paint, because harder, the bright and clean sense organ of glaze finish paint itself makes grain of wood third dimension body stronger, wood grain is more clear, shows the natural aesthetic property on floor.
In sum, the present invention has following beneficial effect:
1, nontoxic, harmless, environmentally safe, more environmental protection of the floor that makes of the present invention.
2, the glaze finish paint that makes of the present invention possesses common woodenware PASS (1 grade), and it is planar that the floor surface that makes is ceramic glaze, and wear-resisting revolution turns above up to 10000, has greatly strengthened the weatherability on floor.
3, the glaze finish paint of the present invention preparation need not also can be attached under the floor producing technology condition on the floor through high-temperature firing, occurs the effect of Ceramic glaze when guaranteeing the wooden comfort on floor.
4, the glaze finish paint applies to floor surface, has strengthened glossiness, abrasion resistance, refractoriness and the impermeability on floor, and the flame retardant effect on floor is better, intensity is higher, be not subject to ambient temperature and humidity effect and be out of shape, and easily arranges.
5, floor mission life-span of making of the present invention long, sustain its quality through age.
6, operation of the present invention is simple, and the glaze floor cost of production that makes is low, quality better.
The specific embodiment
This specific embodiment only is explanation of the invention; it is not limitation of the present invention; those skilled in the art can make the modification that does not have creative contribution to the present embodiment as required after reading this manual, but as long as all are subject to the protection of Patent Law in claim scope of the present invention.
Embodiment one:
A kind of luminous glaze floor processing technology is characterized in that: may further comprise the steps:
(1) Manufacture of Floor slab;
(2) elastic primer, wear-resistant primer and hardening primer on the floor slab that is made by step (1) are obtained floor slab one;
(3) to obtaining the glaze floor all over the glaze finish paint on the floor slab one that is made by step (2).
Also need carry out drying and processing after per one japanning operation, also need carry out sanding after the partially desiccated treatment process and process.Detailed step is as follows:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint.
Described glaze finish paint component comprises: neoprene, red lead, toluene, gas-phase silica, ethyl acetate, sulphur, compound resin, plasticizing agent, calcium carbonate, carbonic acid, boric acid, zirconia, aluminium powder, zinc oxide, curing compound, titanium white, rare earth, light magnesium oxide, magnesium carbonate.Also comprise thinner in the glaze finish paint.
The weight portion of glaze finish paint component is: 10 parts of neoprenes, 2 parts of red leads, 1.3 parts of toluene, 1.0 parts of gas-phase silicas, 1 part in ethyl acetate, 0.5 part in sulphur, 40 parts of compound resins, 4 parts in plasticizing agent, 3 parts in calcium carbonate, 2 parts in carbonic acid, 1 part of boric acid, 3 parts of zirconias, 3 parts of aluminium powders, 1 part in zinc oxide, 5 parts in curing compound, 7 parts of titanium whites, 0.2 part of rare earth, 1.5 parts of light magnesium oxides, 1 part in magnesium carbonate.
The floor slab that the present embodiment is selected is the wooden floor slab.The thickness of glaze finish paint is 100um.Also can on floor slab, be provided with the glaze decorating pattern by glaze finish paint chromatography.
This glaze floor is wear-resisting, fire-retardant, dustproof, and the gloss appearance degree is high, and lacquer painting is full, attractive in appearance.
The floor properties that the present embodiment technique makes sees Table 1 with the performance comparison of existing common wooden floor.
Embodiment two:
The proportionings that are in each composition different from above-described embodiment, the present embodiment is selected the multi-layer solid wood composite floor slab.
Detailed step is as follows:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint.
The weight portion of glaze finish paint component is: 13 parts of neoprenes, 5 parts of red leads, 2.0 parts of toluene, 2 parts of gas-phase silicas, 1.3 parts in ethyl acetate, 1 part in sulphur, 50 parts of compound resins, 6 parts in plasticizing agent, 5.0 parts in calcium carbonate, 4 parts in carbonic acid, 2.0 parts of boric acid, 4.5 parts of zirconias, 5 parts of aluminium powders, 2 parts in zinc oxide, 8 parts in curing compound, 9 parts of titanium whites, 0.4 part of rare earth, 2.0 parts of light magnesium oxides, 2.0 parts in magnesium carbonate.
The thickness of glaze finish paint is 400um.
The floor properties that the present embodiment technique makes sees Table 1 with the performance comparison of existing common wooden floor.
Embodiment three:
Different from above-described embodiment be in, it is solid wood ancient imitation floor board slab that the present embodiment is selected floor slab, is included in the described step (1) on the floor slab to make grain of wood groove.The glaze floor grain of wood third dimension that makes is strong, clean mark, and the floor has more natural aesthetic property.
Detailed step is as follows:
Floor slab-elastic primer-infrared baking-sanding-wear-resistant primer-infrared baking-hardening primer-infrared baking-sanding-wear-resistant primer-infrared baking-sanding-infrared baking-sanding-glaze finish paint-infrared baking-sanding-glaze finish paint-infrared baking-glaze finish paint-infrared baking-glaze finish paint-infrared baking-sanding-glaze finish paint.
The weight portion of glaze finish paint component is: 12 parts of neoprenes, 4 parts of red leads, 1.7 parts of toluene, 1.7 parts of gas-phase silicas, 1.2 parts in ethyl acetate, 0.8 part in sulphur, 48 parts of compound resins, 5 parts in plasticizing agent, 4 parts in calcium carbonate, 3 parts in carbonic acid, 1.7 parts of boric acid, 4 parts of zirconias, 4 parts of aluminium powders, 1.7 parts in zinc oxide, 7 parts in curing compound, 8 parts of titanium whites, 0.3 part of rare earth, 1.8 parts of light magnesium oxides, 1.8 parts in magnesium carbonate.
The thickness of glaze finish paint is 200um.
The floor properties that the present embodiment technique makes sees Table 1 with the performance comparison of existing common wooden floor.
Table 1:
What lacquer plate surface abrasion resistance reflected is the rub proofness of wooden floor paint face, and the paint quality on the defective explanation of this index floor is relatively poor, will affect the application life on floor.National Specification floor paint plate surface abrasion resistance revolution one-level 〉=6000 turn, and secondary 〉=4000 turn.
Paint film adhesion reflection be paint to the adhesive strength of wooden floor, this index is defective to illustrate that also the paint quality on floor is relatively poor, in use may cause oil paint cracking even peels off, and affects equally the application life on floor.National Specification high-class product wooden floor paint film adhesion index is 0~1 grade; Grade A≤2 grade; Certified products≤3 grade.
Hardness of paint film is reflection wooden floor surface lacquer film strength, and national Specification high-class product wooden floor hardness of paint film index is the 2H level; Grade A and certified products 〉=H.
Wooden floor is without the anti-flammability testing requirement, fire-retardant four grades, the A level: incombustible construction material of being divided in the strengthening composite floor; B1 level: flame retardancy constructional materials; B2 level: combustible building materials; B3 level: inflammability constructional materials.(the solid wood class floor that the present invention makes can reach certain anti-flammability)
The glaze floor that the present invention makes possesses the high light effect of Ceramic glaze, and flooring look is more rich and varied, and texture is fuller, has promoted the quality on floor.The floor properties also improves greatly.