CN102922093A - Control system of dual-wire welding operating machine - Google Patents
Control system of dual-wire welding operating machine Download PDFInfo
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- CN102922093A CN102922093A CN2012104771019A CN201210477101A CN102922093A CN 102922093 A CN102922093 A CN 102922093A CN 2012104771019 A CN2012104771019 A CN 2012104771019A CN 201210477101 A CN201210477101 A CN 201210477101A CN 102922093 A CN102922093 A CN 102922093A
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Abstract
The invention discloses a control system of a dual-wire welding operating machine. The control system comprises a welding power supply, a control power box, a welding roller carrier, a flux conveying and recycling machine, a cross arm sliding plate, a junction box, a welding controller, a first welding gun, a second welding gun and an integrated controller. The welding power supply is connected with the control power box by a cable; the control power box is respectively connected with the welding roller carrier, the flux conveying and recycling machine, the cross arm sliding plate and the junction box by the cable; the welding controller is connected with the junction box, the first welding gun and the second welding gun by the cable; and the integrated controller is connected with the junction box. With the adoption of the control system of the dual-wire welding operating machine, linkage control of the dual-wire wielding operating machine, a submerged arc welding machine, the flux conveying and recycling machine and the welding roller carrier is realized. Moreover, the control system of the dual-wire welding operating machine also has the advantages that operation is simple and welding quality and efficiency are improved.
Description
Technical field
The present invention relates to field of automatic welding, relate in particular to a kind of Double Wire Welding manipulator control system.
Background technology
In recent years, the industrial expansions such as Aero-Space, communications and transportation, ocean engineering have greatly promoted the development of solder technology.Be accompanied by the varied of product, material, service condition, the requirement of welding quality is more and more higher, therefore how to satisfy current needs with high-quality, efficient solder technology, is the task that Welder author faces.Improve welding production efficiency and welding quality, realization Automation of Welding production, reduce an urgent demand that weld defect becomes actual production.Double Wire Welding can increase the welding deposition rate, boosts productivity, and it is applicable to various arc welding methods.In field of automatic welding, adopt on the Double Wire Welding manipulator of submerged-arc welding, need to be furnished with submerged arc welding machine, flux delivery recycling machine, also need simultaneously to cooperate with peripheral solder turning rolls or positioner, form automatic welding system.But, traditional Double Wire Welding manipulator is when operating, Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls (or positioner) all are provided with independently control system, so, and when operating personnel operate, need in the face of multicomponent from control system, poor operability, operating process is complicated, makes mistakes easily, also there is the nonsynchronous situation of control in a plurality of control systems simultaneously, have reduced quality and the efficient of welding.
Summary of the invention
For above-mentioned technical problem, the object of the present invention is to provide a kind of Double Wire Welding manipulator control system, it is easy to realize the interlock control to Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls, and is simple to operate, has improved quality and the efficient of welding.
For reaching this purpose, the present invention by the following technical solutions:
A kind of Double Wire Welding manipulator control system, it comprises: the source of welding current, control electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, the first welding gun, the second welding gun and integrated manipulator;
Wherein, the described source of welding current is connected with the control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box, the first welding gun and the second welding gun by cable, and described integrated manipulator is connected with junction box.
Especially, described Double Wire Welding manipulator control system also comprises the welding tracking device; Described welding tracking device connects integrated manipulator by junction box.
Especially, be provided with Temperature Detector in the described flux delivery recycling machine, this Temperature Detector connects integrated manipulator by junction box.
The present invention realizes the interlock of Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls is controlled by integrated manipulator, and is simple to operate, improved quality and the efficient of welding.
Description of drawings
The Double Wire Welding manipulator control system structure chart that Fig. 1 provides for the embodiment of the invention.
The specific embodiment
For making the purpose, technical solutions and advantages of the present invention clearer, the invention will be further described below in conjunction with drawings and Examples.
Please refer to shown in Figure 1ly, Double Wire Welding manipulator control system comprises the source of welding current 1, control electronic box 2, turning rolls 3, flux delivery recycling machine 4, transverse arm slide plate 5, junction box 6, welding controller 7, the first welding gun 8, the second welding gun 9 and integrated manipulator 10 in the present embodiment.
Wherein, the described source of welding current 1 is connected with control electronic box 2 by cable, described control electronic box 2 is connected with turning rolls 3, flux delivery recycling machine 4, transverse arm slide plate 5 and junction box 6 by cable, described welding controller 7 is connected with junction box 6, the first welding gun 8 and the second welding gun 9 by cable, and described integrated manipulator 10 is connected with junction box 6.
This Double Wire Welding manipulator control system also comprises welding tracking device 11 in the present embodiment, and it can adjust the position of the first welding gun 8, the second welding gun 9 and weld seam automatically.Be provided with Temperature Detector in the described flux delivery recycling machine 4, be used for the temperature of solder flux is detected in real time, only have when the solder flux temperature has reached welding procedure and needs, integrated manipulator 10 just starts welding machine and welds.Described welding tracking device 11 and Temperature Detector all connect integrated manipulators 10 by junction box 6.
The described source of welding current 1 is used to the power supply of Double Wire Welding manipulator.Described control electronic box 2 is used for sending control information according to integrated manipulator 10 electric energy of the source of welding current 1 output is controlled, realization is to the mobile control of turning rolls 3, the flux delivery that solder flux is transmitted back to receipts machine 4 reclaims control, to the elevating control of transverse arm slide plate 5, and by the welding control of welding controller 7 realizations to the first welding gun 8, the second welding gun 9.
Be set to five rows on the control panel of described integrated manipulator 10.First row comprises: digital display meter, be used for the walking of digital display transverse arm slide plate 5 or the speed of turning rolls 3 rollers, and namely show speed of welding; The speed adjusting knob, the speed that is used for regulating transverse arm slide plate 5 or described roller; Roller transverse arm switch knob is used for switching between transverse arm slide plate 5 and roller, regulates with the speed of finishing them.Second row comprises: green indicating lamp is used to indicate the energising of the source of welding current 1; Red led is used for detecting the solder flux temperature at Temperature Detector and is lower than 30 degree alarm indications, and this moment, weldering was opened button with inoperative; The DC current adjusting knob is for the electric current of regulating dc source; The dc voltage regulation knob is for the voltage of regulating dc source; The alternating current adjusting knob is used for regulating alternating current; The alternating voltage adjusting knob is used for regulating alternating voltage.Described dc source and AC power all refer to the source of welding current 1.The 3rd package is drawn together: lower thread button of silk on the direct current, and it is position, three positions button, the up and down silk that is used for DC welder starts; Mariages/monofilament selector switch is used for selecting switching between monofilament welding and the double wire welding; Button is opened in weldering, is used for starting welding machine; Weldering stops button, is used for stopping welding machine; Lower thread button of silk in the interchange, it is position, three positions button, the up and down silk that is used for AC welding set starts.The 4th package is drawn together: chassis advance and retreat button, and it is position, three positions button, is used for the front and back action of control chassis; Transverse arm control crossbar switch, it is four crossbar switches that reset, and is used for adjusting the lifting of transverse arm slide plate 5, expanding-contracting action; The fine setting of slide block cross, it is position, three positions button, is used for the cross fine setting of welder head; Tracking/manual selection switch is used for switching from motion tracking with between manually following the tracks of at welding tracking device 11.The 5th package is drawn together: roller A-B selects button, and it is two position buttons, is used for switching between the turning rolls A of turning rolls 3 and the turning rolls B; Positive and negative button of roller, it is three position buttons, is used for the positive and negative favourable turn shut-down operation of roller; Conveying release knob, it is two position buttons, carries out switch for the conveyer that solder flux is transmitted back to receipts machine 4; Recovery release knob, it is two position buttons, carries out switch for the recycling machine that solder flux is transmitted back to receipts machine 4; Red scram button is used for the emergency power off of butt welding machine manipulator, and it is quit work.
Technical scheme of the present invention realizes the interlock of Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls is controlled by integrated manipulator, and is simple to operate, improved quality and the efficient of welding.
Above-mentioned only is preferred embodiment of the present invention and institute's application technology principle, anyly is familiar with those skilled in the art in the technical scope that the present invention discloses, and the variation that can expect easily or replacement all should be encompassed in protection scope of the present invention.
Claims (3)
1. a Double Wire Welding manipulator control system is characterized in that, comprising: the source of welding current, control electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, the first welding gun, the second welding gun and integrated manipulator;
Wherein, the described source of welding current is connected with the control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box, the first welding gun and the second welding gun by cable, and described integrated manipulator is connected with junction box.
2. Double Wire Welding manipulator control system according to claim 1 is characterized in that, also comprises the welding tracking device; Described welding tracking device connects integrated manipulator by junction box.
3. Double Wire Welding manipulator control system according to claim 2 is characterized in that, is provided with Temperature Detector in the described flux delivery recycling machine, and this Temperature Detector connects integrated manipulator by junction box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104771019A CN102922093A (en) | 2012-11-21 | 2012-11-21 | Control system of dual-wire welding operating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104771019A CN102922093A (en) | 2012-11-21 | 2012-11-21 | Control system of dual-wire welding operating machine |
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| CN102922093A true CN102922093A (en) | 2013-02-13 |
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| CN2012104771019A Pending CN102922093A (en) | 2012-11-21 | 2012-11-21 | Control system of dual-wire welding operating machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406643A (en) * | 2013-06-28 | 2013-11-27 | 天顺风能(苏州)股份有限公司 | Alternating current/direct current double-wire welding operation controller |
| CN105328369A (en) * | 2015-12-04 | 2016-02-17 | 安徽合叉叉车有限公司 | Welding device for rib of forklift portal-frame |
| CN106624293A (en) * | 2016-12-09 | 2017-05-10 | 广西建工集团第五建筑工程有限责任公司 | Combined submerged arc welding device and method for carrying out butt welding on large-diameter steel pipe |
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| CN1475323A (en) * | 2003-07-14 | 2004-02-18 | 成 傅 | Long barrel internal and external wall spiral type helical swinging built up welding method and equipment |
| CN2754796Y (en) * | 2004-09-29 | 2006-02-01 | 上海施威焊接产业有限公司 | Arm automatic build-up welder of roller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103406643A (en) * | 2013-06-28 | 2013-11-27 | 天顺风能(苏州)股份有限公司 | Alternating current/direct current double-wire welding operation controller |
| CN105328369A (en) * | 2015-12-04 | 2016-02-17 | 安徽合叉叉车有限公司 | Welding device for rib of forklift portal-frame |
| CN106624293A (en) * | 2016-12-09 | 2017-05-10 | 广西建工集团第五建筑工程有限责任公司 | Combined submerged arc welding device and method for carrying out butt welding on large-diameter steel pipe |
| CN106624293B (en) * | 2016-12-09 | 2019-03-15 | 广西建工集团第五建筑工程有限责任公司 | Combined submerged arc welding device and method for carrying out butt welding on large-diameter steel pipe |
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Application publication date: 20130213 |