CN103406643A - Alternating current/direct current double-wire welding operation controller - Google Patents
Alternating current/direct current double-wire welding operation controller Download PDFInfo
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- CN103406643A CN103406643A CN2013102658410A CN201310265841A CN103406643A CN 103406643 A CN103406643 A CN 103406643A CN 2013102658410 A CN2013102658410 A CN 2013102658410A CN 201310265841 A CN201310265841 A CN 201310265841A CN 103406643 A CN103406643 A CN 103406643A
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Abstract
The invention provides an alternating current/direct current double-wire welding operation controller. The alternating current/direct current double-wire welding operation controller is characterized by comprising a control panel and control boxes of double-wire welding equipment, wherein control buttons are arranged on the control panel and are connected with the control boxes through data lines, the corresponding control boxes can be operated through the control buttons, and further the double-wire welding equipment is controlled to carry out welding work. The alternating current/direct current double-wire welding operation controller integrates main operation functions, used in the welding operation process, of the double-wire welding equipment on the same control panel, so that by pressing down the corresponding control buttons on the control panel, the corresponding control boxes of the double-wire welding equipment can be controlled, and further the double-wire welding equipment is controlled to carry out welding work. In this way, the welding operation is simple, convenient and easy to control, the welding efficiency is largely improved, production efficiency is improved, and labor intensity is relieved.
Description
Technical field
The present invention relates to a kind of controller, be specifically related to a kind of alternating current-direct current double wire welding operation control, be mainly used in the double wire welding operation of wind tower.
Background technology
When the wind tower being carried out to the double wire welding operation, control panel used is more.When operating personnel weld, need by the welding roll control panel, jib car parameter to be set; By welding machine operation panel, adjust welding parameter; By the laser tracker panel, debug laser and tracking is set.Complex operation and inconvenience, in welding process, have little time to operate especially sometimes, and welding quality is difficult to guarantee.
Summary of the invention
Goal of the invention: purpose of the present invention just is to provide a kind of alternating current-direct current double wire welding operation control, the complex operation brought too much due to control panel in the time of can solving double wire welding and inconvenient problem.
Technical scheme: for achieving the above object, the present invention has taked following technical scheme:
A kind of alternating current-direct current double wire welding operation control, it is characterized in that: the control cabinet that comprises control panel and double wire welding equipment, described control panel is provided with control button, described control button is connected with described control cabinet by data wire, can operate corresponding described control cabinet and then control double wire welding equipment carries out welding job by described control button.The present invention is incorporated into the main operating function of the double wire welding equipment used in the welding operation process on a control panel, when double wire welding operation control of the present invention like this is applied in the double wire welding operation of wind tower, only need press corresponding control button on control panel, just can control the control cabinet of corresponding double wire welding equipment and then control double wire welding equipment and carry out welding operation, make so simple, convenient, the easy control of welding operation, make welding efficiency greatly improve, improve production efficiency, reduced labour intensity.
Preferably, described control cabinet comprises welding cantilever machine control cabinet, laser tracker control cabinet, Flux Recovery Unit control cabinet, and described welding cantilever machine control cabinet, laser tracker control cabinet, Flux Recovery Unit control cabinet are connected with described control panel by data wire respectively.
Preferably, described control cabinet also comprises DC welder control cabinet, AC welding set control cabinet, turning rolls A control cabinet, turning rolls B control cabinet, described DC welder control cabinet, AC welding set control cabinet, turning rolls A control cabinet, turning rolls B control cabinet are connected with described welding cantilever machine control cabinet by data wire respectively, and then are connected with described control panel.
Preferably, described control button comprises the turning rolls control button, directly/twin AC welding machine control button, the laser tracker control button, welding cantilever machine control button, the Flux Recovery Unit control button, described turning rolls control button is controlled described turning rolls A control cabinet, turning rolls B control cabinet, described straight/twin AC welding machine control button controls described DC welder control cabinet, the AC welding set control cabinet, described laser tracker control button, welding cantilever machine control button, the Flux Recovery Unit control button is controlled respectively described laser tracker control cabinet, welding cantilever machine control cabinet, the Flux Recovery Unit control cabinet.Concrete, the turning rolls control button comprises: roller A-B selects button, positive and negative button of roller, roller rising, decline button etc.; Directly/twin AC welding machine control button comprises: DC current adjusting knob, DC voltage adjusting knob, upper silk, lower silk button DC, AC current adjusting knob, AC voltage-regulation knob, upper silk, lower silk button AC etc.; The laser tracker control button comprises: tracking/manual selection switch, slide block are controlled cross inching switch, laser start button, teaching start button etc.; Welding cantilever machine control button comprises: multi-functional control crossbar switch and chassis, transverse arm, column button etc.; The Flux Recovery Unit control button comprises: material loading threshold switch button, recycling machine release knob, conveying release knob etc.
Preferably, on described control panel, also be provided with the speed control button, described speed control button can be regulated speed of welding.The speed control button mainly comprises speed adjusting knob and digital display meter, can regulate and show transverse arm walking or wheel speeds, namely regulates and shows speed of welding.
Alternating current-direct current double wire welding operation control of the present invention mainly is applicable to the double wire welding work of wind tower.
Beneficial effect: adopt the present invention of technique scheme to have the following advantages:
Alternating current-direct current double wire welding operation control of the present invention is incorporated into the main operating function of the double wire welding equipment used in the welding operation process such as welding arm unwheeling, Flux Recovery Unit, AC/DC mariages welding machine, laser tracker, turning rolls etc. on a control panel, corresponding control panel of each welding equipment compared in the past has advantages of following:
1, simple to operation, the welding operation personnel, only need to operate on the control panel of integrating, can control the welding arm unwheeling, welding machine, infrared ray tracker;
2, operation is instant, owing on a block operations panel, operating, is that regulating arm unwheeling parameter, welding parameter or infrared ray tracker do not need to change panel, guarantees to adjust the instantaneity of parameter;
3, welding quality is guaranteed, and because parameter adjustment is instant, it is slow can not adjust because of welding parameter, affects welding quality.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the control button distribution schematic diagram of control panel of the present invention;
In figure: 1-DC welder control cabinet, 2-AC welding set control cabinet, 3-turning rolls A control cabinet, 4-turning rolls B control cabinet, 5-welding cantilever machine control cabinet, 6-laser tracker control cabinet, 7-Flux Recovery Unit control cabinet, 8-control panel.
The specific embodiment
Below in conjunction with accompanying drawing, specific embodiment of the present invention is described further.
As shown in accompanying drawing 1-2: a kind of alternating current-direct current double wire welding operation control of the present invention, it is characterized in that: the control cabinet that comprises control panel 8 and double wire welding equipment, described control panel 8 is provided with control button, described control button is connected with described control cabinet by data wire, by described control button, can operate corresponding described control cabinet and then control double wire welding equipment carries out welding job, described control cabinet comprises welding cantilever machine control cabinet 5, laser tracker control cabinet 6, Flux Recovery Unit control cabinet 7, described welding cantilever machine control cabinet 5, laser tracker control cabinet 6, Flux Recovery Unit control cabinet 7 is connected with described control panel 8 by data wire respectively, and described control cabinet also comprises DC welder control cabinet 1, AC welding set control cabinet 2, turning rolls A control cabinet 3, turning rolls B control cabinet 4, described DC welder control cabinet 1, AC welding set control cabinet 2, turning rolls A control cabinet 3, turning rolls B control cabinet 4 is connected with described welding cantilever machine control cabinet 5 by data wire respectively, and then is connected with described control panel 8, and described control button comprises the turning rolls control button, directly/twin AC welding machine control button, the laser tracker control button, welding cantilever machine control button, the Flux Recovery Unit control button, described turning rolls control button is controlled described turning rolls A control cabinet 3, turning rolls B control cabinet 4, described straight/twin AC welding machine control button controls described DC welder control cabinet 1, AC welding set control cabinet 2, described laser tracker control button, welding cantilever machine control button, the Flux Recovery Unit control button is controlled respectively described laser tracker control cabinet 6, welding cantilever machine control cabinet 5, Flux Recovery Unit control cabinet 7.
In the present embodiment, control panel 8 mainly is divided into six zones, be respectively turning rolls control button zone, straight/twin AC welding machine control button zone, laser tracker control button zone, welding cantilever machine control button zone, Flux Recovery Unit control button zone, speed control button zone.As shown in Figure 2, the main button of each region division is as follows:
The turning rolls control button mainly comprises:
Roller A-B selects button: two position, position buttons, for two cover turning rolls A and B action switching;
Positive and negative button of roller: three position, position buttons, for roller forward and backward and shut-down operation;
Roller rises, decline button: three position, position buttons, for roller rising, decline and shut-down operation;
Directly/twin AC welding machine control button mainly comprises:
DC current adjusting knob: the electric current of regulating dc source;
DC voltage adjusting knob: the voltage of regulating dc source;
Button is opened in the DC weldering: restoration type band button, for the outer welder of start and stop direct current;
Upper silk, lower thread button DC: three reset button start for the upper and lower silk of DC welder;
AC current adjusting knob: the electric current of regulating AC power;
AC voltage-regulation knob: the voltage of regulating AC power;
Upper silk, lower thread button AC: three reset button start for the upper and lower silk of AC welding set;
Button is opened in the AC weldering: restoration type band button exchanges outer welder for start and stop;
The independent selector switch of mariages one key/mariages: rotary switch, be used to selecting the switching of mariages one key/mariages between separately;
The laser tracker control button mainly comprises:
Tracking/manual selection switch: rotary switch, for selecting from motion tracking/manually switching between tracking;
Slide block is controlled the cross inching switch: four crossbar switches that reset, for head cross fine setting (effective at manual mode);
The laser start button: the band button, for laser, open;
The teaching start button: the band button starts for teaching;
The left, center, right selector switch: rotary switch, for the laser probe position, select three position, position knobs;
Memory, laser, highly selection: rotary switch, knobs are selected in three positions, position;
Scram button: quit work for emergency power off;
Welding cantilever machine control button mainly comprises:
The multi-functional control crossbar switch: four crossbar switches that reset, adjust upper and lower, the flexible and chassis of transverse arm, column motion;
Chassis, transverse arm, column button: three position, position buttons, for the switching of chassis, transverse arm, column;
The Flux Recovery Unit control button mainly comprises:
Material loading threshold switch button: three reset button, for the material loading threshold switch;
Recycling machine release knob: three position, position buttons, for the switch recycling machine;
Conveying release knob: three position, position buttons, for the switch conveyer;
The speed control button mainly comprises:
Speed adjusting knob: regulate transverse arm walking or wheel speeds;
Digital display meter: the walking of digital display transverse arm or wheel speeds namely show speed of welding.
The implementation process of the embodiment of the present invention is as follows:
During double wire welding, at first DC welder control cabinet 1, AC welding set control cabinet 2, turning rolls A control cabinet 3, turning rolls B control cabinet 4 are connected with welding cantilever machine control cabinet 5 by data wire respectively; To weld cantilever machine control cabinet 5, laser tracker control cabinet 6, Flux Recovery Unit control cabinet 7 is connected with double wire welding control panel 8 by data wire respectively again, described control cabinet can be controlled AC/DC mariages welding machine, turning rolls, welding arm unwheeling, laser tracker, the Flux Recovery Unit in welding equipment, the control button that control panel 8 arranges is above controlled described control cabinet, when operating personnel weld, by turning rolls control button relevant on control panel 8 and welding cantilever machine control button, jib car parameter is set; By on guidance panel 8 straight/twin AC welding machine control button, adjust welding parameter; By the relevant laser tracker control button on control panel 8, debug laser and tracking is set, operating personnel only need to press control button on control panel 8 and just can realize controlling the welding job of welding equipment like this.The present invention is incorporated into the main operating function of the double wire welding equipment used in the welding operation process on a control panel, make so simple, convenient, the easy control of welding operation, make welding efficiency greatly improve, improved production efficiency, reduced labour intensity.
It is only below a specific embodiment of the present invention, only be used to the present invention is described, is not used in and limits the scope of the invention, after having read the present invention, those skilled in the art all fall within the application's claims to the modification of the various equivalent form of values of the present invention and limit.
Claims (5)
1. alternating current-direct current double wire welding operation control, it is characterized in that: the control cabinet that comprises control panel (8) and double wire welding equipment, described control panel (8) is provided with control button, described control button is connected with described control cabinet by data wire, can operate corresponding described control cabinet and then control double wire welding equipment carries out welding job by described control button.
2. alternating current-direct current double wire welding operation control according to claim 1, it is characterized in that: described control cabinet comprises welding cantilever machine control cabinet (5), laser tracker control cabinet (6), Flux Recovery Unit control cabinet (7), and described welding cantilever machine control cabinet (5), laser tracker control cabinet (6), Flux Recovery Unit control cabinet (7) are connected with described control panel (8) by data wire respectively.
3. alternating current-direct current double wire welding operation control according to claim 1, it is characterized in that: described control cabinet also comprises DC welder control cabinet (1), AC welding set control cabinet (2), turning rolls A control cabinet (3), turning rolls B control cabinet (4), described DC welder control cabinet (1), AC welding set control cabinet (2), turning rolls A control cabinet (3), turning rolls B control cabinet (4) are connected with described welding cantilever machine control cabinet (5) by data wire respectively, and then are connected with described control panel (8).
4. alternating current-direct current double wire welding operation control according to claim 1, it is characterized in that: described control button comprises the turning rolls control button, directly/twin AC welding machine control button, the laser tracker control button, welding cantilever machine control button, the Flux Recovery Unit control button, described turning rolls control button is controlled described turning rolls A control cabinet (3), turning rolls B control cabinet (4), described straight/twin AC welding machine control button controls described DC welder control cabinet (1), AC welding set control cabinet (2), described laser tracker control button, welding cantilever machine control button, the Flux Recovery Unit control button is controlled respectively described laser tracker control cabinet (6), welding cantilever machine control cabinet (5), Flux Recovery Unit control cabinet (7).
5. alternating current-direct current double wire welding operation control according to claim 1, it is characterized in that: described control panel also is provided with the speed control button on (8), and described speed control button can be regulated speed of welding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013102658410A CN103406643A (en) | 2013-06-28 | 2013-06-28 | Alternating current/direct current double-wire welding operation controller |
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| CN2013102658410A CN103406643A (en) | 2013-06-28 | 2013-06-28 | Alternating current/direct current double-wire welding operation controller |
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| CN103406643A true CN103406643A (en) | 2013-11-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113579411A (en) * | 2021-08-16 | 2021-11-02 | 苏州天顺新能源科技有限公司 | Operation and use method of double-head double-wire internal welding manipulator |
Citations (5)
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| JPH08118017A (en) * | 1994-10-24 | 1996-05-14 | Hitachi Ltd | Automatic welding equipment |
| CN102371414A (en) * | 2010-08-20 | 2012-03-14 | 中国海洋石油总公司 | Network-based pipeline all-position welding control system |
| CN102922093A (en) * | 2012-11-21 | 2013-02-13 | 无锡三虹重工机械设备有限公司 | Control system of dual-wire welding operating machine |
| CN202824932U (en) * | 2012-05-24 | 2013-03-27 | 浙江申元机电有限公司 | Electric welding machine control module |
| CN203371159U (en) * | 2013-06-28 | 2014-01-01 | 天顺风能(苏州)股份有限公司 | Alternating-current and direct-current two-wire welding operation controller |
-
2013
- 2013-06-28 CN CN2013102658410A patent/CN103406643A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08118017A (en) * | 1994-10-24 | 1996-05-14 | Hitachi Ltd | Automatic welding equipment |
| CN102371414A (en) * | 2010-08-20 | 2012-03-14 | 中国海洋石油总公司 | Network-based pipeline all-position welding control system |
| CN202824932U (en) * | 2012-05-24 | 2013-03-27 | 浙江申元机电有限公司 | Electric welding machine control module |
| CN102922093A (en) * | 2012-11-21 | 2013-02-13 | 无锡三虹重工机械设备有限公司 | Control system of dual-wire welding operating machine |
| CN203371159U (en) * | 2013-06-28 | 2014-01-01 | 天顺风能(苏州)股份有限公司 | Alternating-current and direct-current two-wire welding operation controller |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113579411A (en) * | 2021-08-16 | 2021-11-02 | 苏州天顺新能源科技有限公司 | Operation and use method of double-head double-wire internal welding manipulator |
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Application publication date: 20131127 |