CN202622146U - Semi-automatic argon arc welding equipment for aluminum heat exchanger - Google Patents
Semi-automatic argon arc welding equipment for aluminum heat exchanger Download PDFInfo
- Publication number
- CN202622146U CN202622146U CN2012202673765U CN201220267376U CN202622146U CN 202622146 U CN202622146 U CN 202622146U CN 2012202673765 U CN2012202673765 U CN 2012202673765U CN 201220267376 U CN201220267376 U CN 201220267376U CN 202622146 U CN202622146 U CN 202622146U
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- arc welding
- welding
- argon arc
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Abstract
The utility model discloses semi-automatic argon arc welding equipment for an aluminum heat exchanger. The equipment comprises a special platform, a fixed column, an X-direction servo motor, a guide rail, a wire feeding mechanism, a wire feeding tube, a welding special machine, an argon arc welding gun and an argon arc welding machine; the X-direction servo motor and the guide rail are arranged on the special platform; the welding special machine and the wire feeding mechanism are fixed on the fixed column; the argon arc welding gun is fixed below the welding special machine and connected with the argon arc welding gun; the welding special machine is also provided with a manual fine adjustment mechanism for controlling the argon arc welding gun to start arc; and the argon arc welding machine is provided with a programmable logic controller (PLC) touch screen. By arranging the welding special machine and the manual fine adjustment mechanism, the automatic running of the welding process of a product is realized, the quality of the product is guaranteed, the cost of artificial culturing is reduced, and the production efficiency is improved obviously.
Description
Technical field
The utility model relates to the Welding of Heat-exchanger field, relates in particular to the semi-automatic argon arc welding welding equipment of a kind of aluminum heat exchanger.
Background technology
Aluminium Radiator industry welding method is generally GTAW, total man's workerization at present.
Present GTAW shortcoming: 1, artificial factor influences weldquality, instability, and there is hidden danger in product quality; 2, welder's technical ability is required height, cultivation cycle is long, and cost promotes comparatively speaking.
The utility model content
The utility model provides the aluminum heat exchanger semi-automatic argon arc welding welding equipment, is used for solving the prior art product quality and has hidden danger and the high problem of ARTIFICIAL CULTURE cost.
For solving the problems of the technologies described above, the semi-automatic argon arc welding welding equipment of the aluminum heat exchanger that the utility model embodiment provides, adopt following technical scheme:
The semi-automatic argon arc welding welding equipment of aluminum heat exchanger; Wherein, Said equipment comprises that dedicated platform, fixed leg, X are to servomotor, guide rail, wire feeder, wire-feeding pipe, special welding machine, argon-arc welding gun and argon arc welding machine; Said X is arranged on the dedicated platform to servomotor and guide rail, and said special welding machine and wire feeder are fixed on the said fixed leg, and said argon-arc welding gun is fixed in the special welding machine bottom and is connected with argon arc welding machine.
Particularly, said special welding machine also is provided with manual fine-tuning mechanism, is used to control the argon-arc welding gun starting the arc.
Particularly, said argon arc welding machine is provided with the PLC touch-screen.
The semi-automatic argon arc welding welding equipment of the aluminum heat exchanger that the utility model provides; Through special welding machine and manual fine-tuning mechanism are set; Realize the automatic operating of product welding process, guarantee that the quality of product reduces the cost of ARTIFICIAL CULTURE simultaneously, production efficiency obviously improves.
Description of drawings
Fig. 1 is the structural representation of the semi-automatic argon arc welding welding equipment of the described aluminum heat exchanger of the utility model embodiment.
The specific embodiment
The semi-automatic argon arc welding welding equipment of the aluminum heat exchanger that the utility model embodiment provides; Through special welding machine and manual fine-tuning mechanism are set; Realize the automatic operating of product welding process, guarantee that the quality of product reduces the cost of ARTIFICIAL CULTURE simultaneously, production efficiency obviously improves.
Below in conjunction with accompanying drawing the semi-automatic argon arc welding welding equipment of aluminum heat exchanger that the utility model embodiment offers is described in detail.
As shown in Figure 1; The semi-automatic argon arc welding welding equipment of the aluminum heat exchanger that the utility model embodiment provides; Wherein, Said equipment comprises that dedicated platform 1, fixed leg 2, X are to servomotor 3, guide rail 4, wire feeder 5, wire-feeding pipe 6, special welding machine 7, argon-arc welding gun 8 and argon arc welding machine 9; Said X is arranged on the dedicated platform 1 to servomotor 3 and guide rail 4, and said special welding machine 7 is fixed on the said fixed leg 2 with wire feeder 5, and said argon-arc welding gun 8 is fixed in special welding machine 7 bottoms and is connected with argon arc welding machine 9.
Particularly, said special welding machine 7 also is provided with manual fine-tuning mechanism 10, is used to control argon-arc welding gun 8 starting the arc.
Particularly, said argon arc welding machine 9 is provided with PLC touch-screen 11.
The welding method of this equipment is following:
(1) start is put into special welding machine to the argon arc welding machine welding gun and fixedly fixes (fix the back and just do not need this action of repetition) on the welding torch position;
(2) be put into product on the dedicated platform, near the location;
(3) the electric cabinet side indicates indication of 220V power supply, welding signal and servo terminal socket, at first on the plug of each terminal Access Control cabinet, then the holding wire of argon arc welding machine is connected on the welding signal socket of equipment again;
(4) turn on the power switch, this moment, equipment was under the "on" position, then the interface was beaten to manual state, clicked the positive modulation joint of motor welding gun tungsten again to optimum position, the best soldering angle that should weld;
(5) will manually beat again to making everything all reset automatically after adjusting;
(6) and then equipment is beaten to parameter setting interface and configured parameter, switch to again after configuring in the automatic control interface state according to oneself requirement; (one, the argon arc welding machine electric current adjusts to 300A, throughput is 15L/min; Two, the welding gun angle is vertical 90 degree; The tungsten electrode height is from product solder side 5～10MM; Parameter is set the vertical masonry joint aluminium welding machine specification of seeing Appendix)
(7) in the auto state wire feed switch cuts out to be in by start button equipment and do not weld automatically;
(8) under the running status, thereby regulate the starting point of welding gun operation and the distance of terminal next definite welding according to the length of workpiece;
(9) after all preparations finish, press start button, this moment, equipment got in the Automatic Cycle welded condition, and the welding gun starting the arc is by setting the track walking up to end.
Particularly, said welding process can welding parameters be finely tuned.
Same product only need be debugged once, and not the needing of back transfers again, and product is just put and can be welded.
The special welding machine chuck clamps argon-arc welding gun, and during welding product, special welding machine and argon arc welding machine start, by the special welding machine control welding gun starting the arc and welding process.
The interface that below is PLC touch-screen in the equipment running process is introduced.
Initial interface is clicked the picture button and is got into operation interface.
(1) control the interface automatically, corresponding automatic control directly in automatic control interface, manually control, parameter setting and four buttons of welding parameter are clicked any button and are got into corresponding operation screen respectively.Start: under automatic control state, click start button equipment exactly and get into the Automatic Cycle welded condition, start the then flow process of indication equipment action of the corresponding red light in back.Do not shut down: under the informal operation of equipment causes moving disorderly situation, click the stop botton equipment that makes and keep halted state, do not proceed.Suspend: equipment keeps a certain state motionless in order to let in the work of equipment normal circulation in running status automatically, clicks not that the pause button equipment that makes stops in the process of work, clicks once more when continuing operation, and equipment then continues the normal circulation operation.
Wire-feed motor switch:, under with the situation of argon arc welding, can the wire-feed motor switch cut out being used for controlling separately the wire-feed motor switch under the operation automatically.
Automatically the control picture mainly acts on: the flow chart according to automatic control moves confirms equipment whether move by normal circulation, and is slack if equipment occurs, and can check the problem of appearance according to the corresponding lamp model of flow chart.
(2) manual control interface:
This interface rotary switch this moment of clicking manual control button and then clicking the lower left corner is in manual control interface.In the state, click that motor just changes, motor counter-rotating, wire feeding motor, four buttons of motor each button this moment pairing motor action of control button label character separately of reeling off raw silk from cocoons.
The main effect of manual control interface: the handled easily person regulates the position of the corresponding welding of welding gun institute in using operating process, prepares for controlling circulation welding automatically.
(3) parameter is provided with the interface:
This interface is used for device motion time, rotational time are carried out the modification of parameter, and the user can according to the requirement of self workpiece or the requirement of user's self-condition comes the setup parameter value, does not need to make an amendment after ordinary circumstance configures again.
The parameter interface is divided into two interfaces, and the interface is set for the servomotor speed parameter in an interface; Another interface is that welding parameter is set the interface.
The servomotor parameter setting interface is following:
Equipment has adopted two servomotors, the moving of a control welding gun, and another sending of wire feed of control is taken out, so corresponding two servomotors in this interface control respectively the running speed of two motors.
Wire feed rate is set: set the rotary speed of a servomotor, motor speed can set up on their own in running and promptly move according to the impulse speed of setting, and wire feed rate is set at negative and sets, and the speed of reeling off raw silk from cocoons is set at positive number and sets.
Traversing speed is set: set the rotary speed of No. two servomotors, the speed of same motor also can be according to the impulse speed operation of setting in running, and positive rotary speed is set at positive number, and speed reversal is set at negative.
Wire feed rate: move the speed of motor wire feed down automatically.
The speed of reeling off raw silk from cocoons: the operation speed that reels off raw silk from cocoons of motor down automatically.
Manual wire feed rate: the speed of motor wire feed under the situation of manually control.
The speed of manually reeling off raw silk from cocoons: the speed that motor reels off raw silk from cocoons under the situation of manually control.
Auto-reverse speed: the speed for counter-rotating withdrawal under the auto state operation of setting.
Manually positive rotary speed: setting be the speed that the manual state operation is manually just being changeed down.
Manual speed reversal: setting be the manual state operation manual speed of counter-rotating down.
Automatically positive rotary speed: setting be the speed that the auto state operation is manually just being changeed down.
Auto-reverse speed: setting be the auto state operation manual speed of counter-rotating down.
Information indicating: parameter setting interface, click numeral back click Enter and get final product.
Operation and debugging specification:
This equipment adopts two voltages of 220V.
The electric cabinet side indicates indication of 220V power supply, welding signal and servo terminal socket, at first will be on the plug of each terminal Access Control cabinet, then again the holding wire of argon arc welding machine is connected on the welding signal socket of equipment.
Turning on the power switch at this moment, this equipment is under the "on" position; Then the interface is beaten to manual state; Click the positive modulation joint of motor welding gun crow again to the optimum position and the best soldering angle that should weld, will manually beat to making everything all reset automatically again after adjusting.And then equipment is beaten to parameter setting interface and configured parameter, switch to again after configuring in the automatic control interface state according to oneself requirement.In the auto state wire feed switch cuts out to be in by start button equipment and do not weld under the automatic running status, thereby regulate the starting point and the terminal distance of confirming welding of welding gun operation according to the length of workpiece.
After all preparations finish, press start button, this moment, equipment got in the Automatic Cycle welded condition!
The semi-automatic argon arc welding welding equipment of the aluminum heat exchanger that the utility model provides; Through special welding machine and manual fine-tuning mechanism are set; Realize the automatic operating of product welding process, guarantee that the quality of product reduces the cost of ARTIFICIAL CULTURE simultaneously, production efficiency obviously improves.
The above; Be merely the specific embodiment of the utility model; But the protection domain of the utility model is not limited thereto; Any technical staff who is familiar with the present technique field can expect changing or replacement in the technical scope that the utility model discloses easily, all should be encompassed within the protection domain of the utility model.Therefore, the protection domain of the utility model should be as the criterion by said protection domain with claim.
Claims (3)
1. the semi-automatic argon arc welding welding equipment of aluminum heat exchanger; It is characterized in that; Said equipment comprises that dedicated platform, fixed leg, X are to servomotor, guide rail, wire feeder, wire-feeding pipe, special welding machine, argon-arc welding gun and argon arc welding machine; Said X is arranged on the dedicated platform to servomotor and guide rail, and said special welding machine and wire feeder are fixed on the said fixed leg, and said argon-arc welding gun is fixed in the special welding machine bottom and is connected with argon arc welding machine.
2. the semi-automatic argon arc welding welding equipment of aluminum heat exchanger according to claim 1 is characterized in that said special welding machine also is provided with manual fine-tuning mechanism.
3. the semi-automatic argon arc welding welding equipment of aluminum heat exchanger according to claim 1 is characterized in that said argon arc welding machine is provided with the PLC touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202673765U CN202622146U (en) | 2012-06-07 | 2012-06-07 | Semi-automatic argon arc welding equipment for aluminum heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202673765U CN202622146U (en) | 2012-06-07 | 2012-06-07 | Semi-automatic argon arc welding equipment for aluminum heat exchanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202622146U true CN202622146U (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202673765U Expired - Fee Related CN202622146U (en) | 2012-06-07 | 2012-06-07 | Semi-automatic argon arc welding equipment for aluminum heat exchanger |
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| CN (1) | CN202622146U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103302383A (en) * | 2013-06-21 | 2013-09-18 | 慈溪市凯宏密封设备厂 | Automatic argon arc welding machine |
| CN103464874A (en) * | 2012-06-07 | 2013-12-25 | 常州阖闾换热器有限公司 | Semiautomatic argon arc welding equipment and semiautomatic argon arc welding method for aluminium heat exchanger |
| CN103537848A (en) * | 2013-10-25 | 2014-01-29 | 陕西天元材料保护科技有限公司 | Large-diameter hydraulic cylinder body repairing and remanufacturing system and method |
| CN109590577A (en) * | 2019-01-30 | 2019-04-09 | 焦作智造机电设备有限公司 | Jacket vertical masonry joint argonaut welding connects equipment and welding procedure |
-
2012
- 2012-06-07 CN CN2012202673765U patent/CN202622146U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103464874A (en) * | 2012-06-07 | 2013-12-25 | 常州阖闾换热器有限公司 | Semiautomatic argon arc welding equipment and semiautomatic argon arc welding method for aluminium heat exchanger |
| CN103302383A (en) * | 2013-06-21 | 2013-09-18 | 慈溪市凯宏密封设备厂 | Automatic argon arc welding machine |
| CN103537848A (en) * | 2013-10-25 | 2014-01-29 | 陕西天元材料保护科技有限公司 | Large-diameter hydraulic cylinder body repairing and remanufacturing system and method |
| CN109590577A (en) * | 2019-01-30 | 2019-04-09 | 焦作智造机电设备有限公司 | Jacket vertical masonry joint argonaut welding connects equipment and welding procedure |
| CN109590577B (en) * | 2019-01-30 | 2023-12-01 | 焦作智造机电设备有限公司 | Automatic argon arc welding equipment and welding process for straight joint of sheath |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20150607 |
|
| EXPY | Termination of patent right or utility model |