CN102922092B - A kind of monofilament weldering manipulator control system - Google Patents
A kind of monofilament weldering manipulator control system Download PDFInfo
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- CN102922092B CN102922092B CN201210475578.3A CN201210475578A CN102922092B CN 102922092 B CN102922092 B CN 102922092B CN 201210475578 A CN201210475578 A CN 201210475578A CN 102922092 B CN102922092 B CN 102922092B
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Abstract
The present invention discloses a kind of monofilament weldering manipulator control system, and it comprises the source of welding current, controls electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, monofilament welding gun, welding tracking device and integrated manipulator.The described source of welding current is connected with control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box and monofilament welding gun by cable, described welding tracking device is connected with junction box by cable, and described integrated manipulator is connected with junction box.Present invention achieves the coordinated signals to monofilament weldering manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls, simple to operate, improve quality and the efficiency of welding.
Description
Technical field
The present invention relates to field of automatic welding, particularly relate to a kind of monofilament weldering manipulator control system.
Background technology
In field of automatic welding, adopt on the monofilament weldering manipulator of submerged-arc welding, need to be furnished with submerged arc welding machine, flux delivery recycling machine, also need to coordinate with peripheral solder turning rolls or positioner simultaneously, composition automatic welding system.But, traditional monofilament weldering manipulator is when operating, monofilament weldering manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls (or positioner) are all provided with independently control system, so, when operating personnel operate, need in the face of multicomponent from control system, poor operability, operating process is complicated, easily makes mistakes, also there is the nonsynchronous situation of control in multiple control system simultaneously, reduces quality and the efficiency of welding.
Summary of the invention
For above-mentioned technical problem, a kind of monofilament is the object of the present invention is to provide to weld manipulator control system, it is easy to realize the coordinated signals to monofilament weldering manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls, simple to operate, improves quality and the efficiency of welding.
For reaching this object, the present invention by the following technical solutions:
A kind of monofilament weldering manipulator control system, it comprises: the source of welding current, control electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, monofilament welding gun, welding tracking device and integrated manipulator; The described source of welding current is connected with control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box and monofilament welding gun by cable, described welding tracking device is connected with junction box by cable, and described integrated manipulator is connected with junction box.
Especially, be provided with temperature detector in described flux delivery recycling machine, this temperature detector connects integrated manipulator by junction box.
The present invention realizes the coordinated signals to monofilament weldering manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls by integrated manipulator, simple to operate, improves quality and the efficiency of welding.
Accompanying drawing explanation
The monofilament weldering manipulator Control system architecture figure that Fig. 1 provides for the embodiment of the present invention.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with drawings and Examples, the invention will be further described.
Please refer to shown in Fig. 1, in the present embodiment, monofilament weldering manipulator control system comprises: the source of welding current 1, control electronic box 2, turning rolls 3, flux delivery recycling machine 4, transverse arm slide plate 5, junction box 6, welding controller 7, monofilament welding gun 8, welding tracking device 9 and integrated manipulator 10.The described source of welding current 1 is connected with control electronic box 2 by cable, described control electronic box 2 is connected with turning rolls 3, flux delivery recycling machine 4, transverse arm slide plate 5 and junction box 6 by cable, described welding controller 7 is connected with junction box 6 and monofilament welding gun 8 by cable, described welding tracking device 9 is connected with junction box 6 by cable, and described integrated manipulator 10 is connected with junction box 6.
Be provided with temperature detector in the recycling machine of flux delivery described in the present embodiment 4, for detecting in real time the temperature of solder flux, only have when solder flux temperature reach welding procedure need time, integrated manipulator 10 just starts welding machine and welds.Described temperature detector connects integrated manipulator 10 by junction box 6.
The described source of welding current 1 is for powering for monofilament weldering manipulator.Described control electronic box 2 controls the electric energy that the source of welding current 1 exports for sending control information according to integrated manipulator 10, realize controlling the mobile of turning rolls 3, flux delivery solder flux being transmitted back to receipts machine 4 reclaims control, to the elevating control of transverse arm slide plate 5, and realize controlling the welding of monofilament welding gun 8 by welding controller 7.
The control panel of described integrated manipulator 10 is set to four rows.First row comprises: green indicating lamp, is used to indicate the energising of the source of welding current 1; Red led, for detecting that at temperature detector solder flux temperature indicates lower than 30 degree of alarms, now weldering opens button by inoperative; Digital display meter, for the speed of roller in the walking of digital display transverse arm slide plate 5 or turning rolls 3, namely shows speed of welding; Speed adjusting knob, for regulating the speed of transverse arm slide plate 5 or described roller; Roller transverse arm switch knob, for switching between transverse arm slide plate 5 and roller, regulates with the speed completing them.Second row comprises: DC current adjusting knob, for regulating the electric current of dc source; DC voltage regulation knob, for regulating the voltage of dc source; Silk button under silk on direct current, it is three position, position buttons, and the silk up and down for DC welder starts; Weldering opens button, for starting welding machine; Weldering stops button, for stopping welding machine.Described dc source refers to the source of welding current 1.3rd package is drawn together: chassis advance and retreat button, and it is three position, position buttons, for controlling the front and back action of chassis; Transverse arm controls crossbar switch, and it is four reset crossbar switches, for adjusting the lifting of transverse arm slide plate 5, expanding-contracting action; Slide block cross is finely tuned, and it is three position, position buttons, and the cross for welder head is finely tuned; Tracking/manual selection switch, for switching from motion tracking with between manually following the tracks of at welding tracking device 9.4th package is drawn together: roller A-B selects button, and it is two position buttons, for switching between the turning rolls A of turning rolls 3 and turning rolls B; Positive and negative button of roller, it is three position buttons, for the positive and negative favourable turn shut-down operation of roller; Conveying release knob, it is two position buttons, carries out switch for the conveyer be transmitted back to solder flux in receipts machine 4; Recovery release knob, it is two position buttons, carries out switch for the recycling machine be transmitted back to solder flux in receipts machine 4; Red scram button, for the emergency power off of butt welding machine manipulator, makes it quit work.
Technical scheme of the present invention realizes the coordinated signals to monofilament weldering manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls by integrated manipulator, simple to operate, improves quality and the efficiency of welding.
Above are only preferred embodiment of the present invention and institute's application technology principle, be anyly familiar with those skilled in the art in the technical scope that the present invention discloses, the change that can expect easily or replacement, all should be encompassed in protection scope of the present invention.
Claims (2)
1. a monofilament weldering manipulator control system, is characterized in that, comprising: the source of welding current, control electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, monofilament welding gun, welding tracking device and integrated manipulator; The described source of welding current is connected with control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box and monofilament welding gun by cable, described welding tracking device is connected with junction box by cable, described integrated manipulator is connected with junction box, the control panel of described integrated manipulator is set to four rows, first row comprises: green indicating lamp, is used to indicate the energising of the source of welding current; Red led, for detecting that at temperature detector solder flux temperature indicates lower than 30 degree of alarms, now weldering opens button by inoperative; Digital display meter, for the speed of roller in the walking of digital display transverse arm slide plate or turning rolls, namely shows speed of welding; Speed adjusting knob, for regulating the speed of transverse arm slide plate or described roller; Roller transverse arm switch knob, for switching between transverse arm slide plate and roller, regulate with the speed completing them, second row comprises: DC current adjusting knob, for regulating the electric current of dc source; DC voltage regulation knob, for regulating the voltage of dc source; Silk button under silk on direct current, it is three position, position buttons, and the silk up and down for DC welder starts; Weldering opens button, for starting welding machine; Weldering stops button, and for stopping welding machine, described dc source refers to the source of welding current, and the 3rd package is drawn together: chassis advance and retreat button, and it is three position, position buttons, for controlling the front and back action of chassis; Transverse arm controls crossbar switch, and it is four reset crossbar switches, for adjusting the lifting of transverse arm slide plate, expanding-contracting action; Slide block cross is finely tuned, and it is three position, position buttons, and the cross for welder head is finely tuned; Tracking/manual selection switch, for switching from motion tracking with between manually following the tracks of at welding tracking device, the 4th package is drawn together: roller A-B selects button, and it is two position buttons, for switching between the turning rolls A of turning rolls and turning rolls B; Positive and negative button of roller, it is three position buttons, for the positive and negative favourable turn shut-down operation of roller; Conveying release knob, it is two position buttons, carries out switch for the conveyer be transmitted back to solder flux in receipts machine; Recovery release knob, it is two position buttons, carries out switch for the recycling machine be transmitted back to solder flux in receipts machine; Red scram button, for the emergency power off of butt welding machine manipulator, makes it quit work.
2. monofilament weldering manipulator control system according to claim 1, it is characterized in that, be provided with temperature detector in described flux delivery recycling machine, this temperature detector connects integrated manipulator by junction box.
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| CN201210475578.3A CN102922092B (en) | 2012-11-21 | 2012-11-21 | A kind of monofilament weldering manipulator control system |
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| CN201210475578.3A CN102922092B (en) | 2012-11-21 | 2012-11-21 | A kind of monofilament weldering manipulator control system |
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| CN102922092B true CN102922092B (en) | 2016-02-10 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104801897B (en) * | 2015-03-30 | 2018-01-26 | 天津智通机器人有限公司 | A kind of inner pressurd vessel stiffening ring welding workstation |
| CN104741743A (en) * | 2015-04-03 | 2015-07-01 | 浙江国星实业有限公司 | Fully-automatic submerged arc welding machine |
| CN105689844B (en) * | 2016-03-14 | 2019-02-15 | 上海汪青自动化科技有限公司 | One kind is for industrial intelligent electric welding equipment |
| CN107234374A (en) * | 2017-06-30 | 2017-10-10 | 太仓市华天冲压五金制品厂 | A kind of method of work of metal material processing high efficiency spot-welding equipment |
| CN108145288A (en) * | 2017-12-25 | 2018-06-12 | 重庆蔡氏液压设备有限公司 | A kind of submerged arc soldering equipment |
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| CN1475323A (en) * | 2003-07-14 | 2004-02-18 | 成 傅 | Long barrel internal and external wall spiral type helical swinging built up welding method and equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5625118B2 (en) * | 2010-09-29 | 2014-11-12 | エサブ・アーベー | Welding apparatus and welding method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1475323A (en) * | 2003-07-14 | 2004-02-18 | 成 傅 | Long barrel internal and external wall spiral type helical swinging built up welding method and equipment |
| CN2854796Y (en) * | 2005-12-02 | 2007-01-03 | 苏新盛 | Liquid-flow magnetic induction switch |
| CN102145425A (en) * | 2011-04-20 | 2011-08-10 | 西安长庆科技工程有限责任公司 | Submerged automatic arc welding monitoring system and method |
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