CN105689844B - One kind is for industrial intelligent electric welding equipment - Google Patents

One kind is for industrial intelligent electric welding equipment Download PDF

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Publication number
CN105689844B
CN105689844B CN201610141234.7A CN201610141234A CN105689844B CN 105689844 B CN105689844 B CN 105689844B CN 201610141234 A CN201610141234 A CN 201610141234A CN 105689844 B CN105689844 B CN 105689844B
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China
Prior art keywords
electric welding
diode
resistance
integrated circuit
intelligent electric
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CN201610141234.7A
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CN105689844A (en
Inventor
夏士桀
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SHANGHAI WANGQING AUTOMATIC TECHNOLOGY CO., LTD.
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Shanghai Wangqing Automatic Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/287Supporting devices for electrode holders

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Golf Clubs (AREA)
  • Measuring Temperature Or Quantity Of Heat (AREA)

Abstract

The present invention relates to one kind for industrial intelligent electric welding equipment, including shell, pipette tips, electric welding wire, setting handle, control panel, display interface and power supply indicator on the shell, the elevating mechanism of shell side is set and the supporting mechanism of outer casing bottom is set, the pipette tips are connect by electric welding wire with elevating mechanism, this is in the temperature sensing circuit in industrial intelligent electric welding equipment, play the real time monitoring to temperature, stablized simultaneously using performance of integrated circuits, cheap feature improves the cost performance of temperature sensing circuit;Simultaneously by the work of motor, the lifting of elevator is realized, ensure that during the work time, high-pressure work point can not be touched by staff, improve the safety of equipment;Moreover, returning spring is in compressive state, can guarantee that strut is in holding state to support plate always, to improve the buffering effect to equipment, further improves the reliability of equipment.

Description

One kind is for industrial intelligent electric welding equipment
Technical field
The present invention relates to one kind for industrial intelligent electric welding equipment.
Background technique
With the continuous development of scientific and technological level, the industrial level in China has obtained significant progress.In many industrial occasions, Advanced intelligent equipment brings great convenience and helps to industrial production.
In existing electric welding equipment, most of electric welding equipment is all than heavier, so be all to be promoted on the ground, However uneven road surface is encountered, persistently meeting of jolting of electric welding equipment causes to break down so that internal structure connects loosens; Moreover, in electric welding equipment use process, the junction of electric welding equipment and pipette tips is to be easy in high pressure conditions to work Personnel damage;And after pipette tips long-term work, temperature can be risen rapidly, to damage to pipette tips, be influenced The service life of equipment, so need to carry out it real time temperature detection, and current temperature sensing circuit common configuration is multiple It is miscellaneous, to improve the production cost of equipment, reduce its practical value.
Summary of the invention
The technical problem to be solved by the present invention is in order to overcome the prior art to lack buffering, safety coefficient difference and be produced into This high deficiency provides a kind of for industrial intelligent electric welding equipment.
The technical solution adopted by the present invention to solve the technical problems is: one kind is set for industrial intelligence electric welding It is standby, including shell, pipette tips, electric welding wire, setting handle, control panel, display interface and power supply indicator on the shell, setting Elevating mechanism in shell side and the supporting mechanism that outer casing bottom is arranged in, the pipette tips pass through electric welding wire and elevating mechanism connects It connects;
The elevating mechanism includes elevator, elevating lever, bar shaped gear, motor and driving gear, the elevator setting On the top of elevating lever, the side of elevating lever is arranged in the bar shaped gear, and the driving gear is fixed in the shaft of motor, The motor driven driving gear rotation, the driving gear are engaged with bar shaped gear;
The supporting mechanism includes two horizontally disposed support plates, and the centre of two support plates is equipped with damping spring And buffer gear, the bottom of the support plate are equipped with universal wheel, and the buffer gear includes two struts arranged in a crossed manner, and two It interlinks in the middle part of strut, returning spring, the returning spring place is equipped between corresponding two endpoints of two struts Straight line it is vertical with the plane where support plate, the both ends of the strut are slidably connected with two support plates respectively;
The pipette tips are equipped with temperature detecting module, and the temperature detecting module includes temperature sensing circuit, the temperature Detection circuit includes integrated circuit, first resistor, second resistance, 3rd resistor, the 4th resistance, the 5th resistance, first capacitor, Two capacitors, third capacitor, first diode, the second diode, zener diode, adjustable resistance and light emitting diode, the collection At the model NE555 of circuit, the power end of the integrated circuit and resetting end pass through 3rd resistor and first diode group At the external 5V DC voltage power supply of series circuit, the external 5V DC voltage power supply of the anode of the first diode, described The anode of two diodes passes through second resistance by the external 5V DC voltage power supply of first resistor, the anode of second diode The cathode of ground connection, second diode is grounded by adjustable resistance, and the anode of the zener diode is connect by the second capacitor The anode on ground, the zener diode is connected by the cathode of first capacitor and first diode, the yin of the zener diode The connection of the power end of pole and integrated circuit, the ground terminal ground connection of the integrated circuit, the control terminal of the integrated circuit are led to respectively Cross the 4th resistance and third capacity earth, the string that the output end of the integrated circuit is made up of light emitting diode and the 5th resistance The output end of power end connection integrated circuit and the cathode of light emitting diode for joining circuit and integrated circuit connect, the integrated electricity The threshold value end on road and trigger point end are connect with the adjustable end of adjustable resistance, and the second resistance is thermistor.
Preferably, skidding in order to prevent in pushing equipment, the handle is equipped with limited block.
Preferably, charactron has working range wide, the characteristics of strong antijamming capability, to improve the practical of equipment Property, the display interface includes digital display tube.
Preferably, in order to improve damping effect, the damping spring is in compressive state.
Preferably, in order to further increase damping effect, the returning spring is in compressive state.
Preferably, the power supply indicator includes dichromatic LED in order to improve the reliability of equipment instruction.
Preferably, the motor is servo motor using Serve Motor Control feature with high accuracy.
The invention has the advantages that this is used in the temperature sensing circuit in industrial intelligent electric welding equipment, lead to The change in resistance of second resistance is crossed, to play the real time monitoring to temperature, while being stablized using performance of integrated circuits, price Cheap feature improves the cost performance of temperature sensing circuit;The lifting for controlling elevating lever by motor simultaneously, realizes liter The lifting for dropping block, ensure that during the work time, high-pressure work point can not be touched by staff, improve the peace of equipment Quan Xing;Moreover, returning spring is in compressive state, can guarantee that strut is in holding state to support plate always, thus The buffering effect to equipment is improved, while damping spring carries out damping to support plate, further improves the reliability of equipment.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the present invention for industrial intelligent electric welding equipment;
Fig. 2 is structural schematic diagram of the present invention for the elevating mechanism of industrial intelligent electric welding equipment;
Fig. 3 is structural schematic diagram of the present invention for the supporting mechanism of industrial intelligent electric welding equipment;
Fig. 4 is structural schematic diagram of the present invention for the buffer gear of industrial intelligent electric welding equipment;
Fig. 5 is circuit diagram of the present invention for the temperature sensing circuit of industrial intelligent electric welding equipment;
In figure: 1. shells, 2. handles, 3. limited blocks, 4. elevating mechanisms, 5. electric welding wires, 6. pipette tips, 7. supporting mechanisms, 8. Control panel, 9. display interfaces, 10. power supply indicators, 11. elevators, 12. elevating levers, 13. bar shaped gears, 14. motors, 15. Driving gear, 16. buffer gears, 17. support plates, 18. damping springs, 19. universal wheels, 20. struts, 21. returning springs, U1. Integrated circuit, R1. first resistor, R2. second resistance, R3. 3rd resistor, the 4th resistance of R4., the 5th resistance of R5., C1. first Capacitor, the second capacitor of C2., C3. third capacitor, D1. first diode, the second diode of D2., D3. zener diode, RP1. can Adjust resistance, LED1. light emitting diode.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As Figure 1-Figure 5, a kind of for industrial intelligent electric welding equipment, including shell 1, pipette tips 6, electric welding wire 5, The handle 2, control panel 8, display interface 9 and the power supply indicator 10 that are arranged on shell 1, the lifting that 1 side of shell is set Mechanism 4 and the supporting mechanism 7 that 1 bottom of shell is arranged in, the pipette tips 6 are connect by electric welding wire 5 with elevating mechanism 4;
The elevating mechanism 4 includes elevator 11, elevating lever 12, bar shaped gear 13, motor 14 and driving gear 15, described The top of elevating lever 12 is arranged in elevator 11, and the side of elevating lever 12, the driving gear is arranged in the bar shaped gear 13 15 are fixed in the shaft of motor 14, and the motor 14 drives driving gear 15 to rotate, the driving gear 15 and bar shaped gear 12 engagements;
The supporting mechanism 7 includes two horizontally disposed support plates 17, and the centre of two support plates 17, which is equipped with, to be subtracted Spring 18 and buffer gear 16 are shaken, the bottom of the support plate 17 is equipped with universal wheel 19, and the buffer gear 16 includes two friendships The strut 20 of setting is pitched, the middle part of two struts 20 interlinks, is equipped with back between two struts, 20 corresponding two endpoints Multiple spring 21, the straight line where the returning spring 21 is vertical with the plane where support plate 17, the both ends point of the strut 20 It is not slidably connected with two support plates 17;
The pipette tips 6 are equipped with temperature detecting module, and the temperature detecting module includes temperature sensing circuit, the temperature Detection circuit includes integrated circuit U1, first resistor R1, second resistance R2,3rd resistor R3, the 4th resistance R4, the 5th resistance R5, first capacitor C1, the second capacitor C2, third capacitor C3, first diode D1, the second diode D2, zener diode D3, can Adjust resistance RP1 and Light-emitting diode LED 1, the model NE555 of the integrated circuit U1, the power end of the integrated circuit U1 Pass through the external 5V DC voltage power supply of series circuit of 3rd resistor R3 and first diode D1 composition with resetting end, described the The anode of the external 5V DC voltage power supply of the anode of one diode D1, the second diode D2 passes through the external 5V of first resistor R1 The anode of DC voltage power supply, the second diode D2 is grounded by second resistance R2, the cathode of the second diode D2 It is grounded by adjustable resistance RP1, the anode of the zener diode D3 is grounded by the second capacitor C2, the zener diode D3 Anode connect with the cathode of first diode D1 by first capacitor C1, the cathode and integrated circuit of the zener diode D3 The power end of U1 connects, and the ground terminal ground connection of the integrated circuit U1, the control terminal of the integrated circuit U1 passes through the 4th respectively The output end of resistance R4 and third capacitor C3 ground connection, the integrated circuit U1 passes through Light-emitting diode LED 1 and the 5th resistance R5 group At series circuit connect with the power end of integrated circuit U1 the output end of integrated circuit U1 and the cathode of Light-emitting diode LED 1 Connection, the threshold value end of the integrated circuit U1 and trigger point end are connect with the adjustable end of adjustable resistance RP1, the second resistance R2 is thermistor.
Preferably, skidding in order to prevent in pushing equipment, the handle 2 is equipped with limited block 3.
Preferably, charactron has working range wide, the characteristics of strong antijamming capability, to improve the practical of equipment Property, the display interface 9 includes digital display tube.
Preferably, in order to improve damping effect, the damping spring 18 is in compressive state.
Preferably, in order to further increase damping effect, the returning spring 21 is in compressive state.
Preferably, in order to improve the reliability of equipment instruction, the power supply indicator 10 includes dichromatic LED.
Preferably, the motor 14 is servo motor using Serve Motor Control feature with high accuracy.
This is used in industrial intelligent electric welding equipment, and pipette tips 6 pass through the elevator in electric welding wire 5 and elevating mechanism 4 11 connections, the lifting of elevating lever 12 is controlled by motor 14, to realize the lifting of elevator 11, ensure that worked Cheng Zhong, high-pressure work point can not be touched by staff, improve the safety of equipment;It is right by buffer gear 16 simultaneously Support plate 17 is buffered, and damping spring 18 carries out damping again to support plate 17, the reliability of equipment is improved, wherein buffering Returning spring 21 in mechanism 16 is in compressive state, can guarantee that strut 20 is in holding state to support plate 17 always, from And improve the buffering effect to equipment.
This is for the temperature sensing circuit in industrial intelligent electric welding equipment mainly by second resistance R2 and integrated electricity The composition such as road U1.When temperature is raised, second resistance R2, resistance decrease, voltage increases on first resistor R1, through the second diode The DC voltage generated on adjustable resistance RP1 after D2 rectification just increases.When temperature is increased to limit value or more, integrated circuit The triggering end and threshold value end voltage of U1 is increased to the 1/3 of supply voltage, and output end output becomes low level, light emitting diode LED1 luminous alarm.At this moment, should cool down.When temperature is lower than certain value, the resistance value of second resistance R2 is increased, then the first electricity It is low to hinder voltage drop on R1, when the triggering end and threshold value end voltage of integrated circuit U1 are lower than the 1/6 of supply voltage, output end output Become high level, Light-emitting diode LED 1 is extinguished.In the temperature sensing circuit, by the change in resistance of second resistance R2, thus The real time monitoring to temperature is played, while being stablized using integrated circuit U1 performance, cheap feature, temperature inspection is improved The cost performance of slowdown monitoring circuit.
Compared with prior art, this is used in the temperature sensing circuit in industrial intelligent electric welding equipment, by the The change in resistance of two resistance R2 to play the real time monitoring to temperature, while being stablized, price using integrated circuit U1 performance Cheap feature improves the cost performance of temperature sensing circuit;The lifting of elevating lever 12 is controlled by motor 14 simultaneously, is realized The lifting of elevator 11, ensure that during the work time, high-pressure work point can not be touched by staff, improved and set Standby safety;Moreover, returning spring 21 is in compressive state, can guarantee strut 20 to support plate 17 always in branch Support state, to improve the buffering effect to equipment, while damping spring 18 carries out damping to support plate 17, further increases The reliability of equipment.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.

Claims (7)

1. one kind is for industrial intelligent electric welding equipment, which is characterized in that including shell (1), pipette tips (6), electric welding wire (5), handle (2), control panel (8), display interface (9) and power supply indicator (10) on shell (1) are set, are arranged outside In the supporting mechanism (7) of shell (1) bottom, the pipette tips (6) pass through electric welding wire for the elevating mechanism (4) of shell (1) side and setting (5) it is connect with elevating mechanism (4);
The elevating mechanism (4) includes elevator (11), elevating lever (12), bar shaped gear (13), motor (14) and driving gear (15), on the top of elevating lever (12), the bar shaped gear (13) is arranged in elevating lever (12) for elevator (11) setting Side, the driving gear (15) are fixed in the shaft of motor (14), motor (14) driving driving gear (15) rotation, The driving gear (15) is engaged with bar shaped gear (13);
The supporting mechanism (7) includes two horizontally disposed support plates (17), and the centre of two support plates (17) is equipped with The bottom of damping spring (18) and buffer gear (16), the support plate (17) is equipped with universal wheel (19), the buffer gear (16) include two struts (20) arranged in a crossed manner, interlink in the middle part of two struts (20), two struts (20) are corresponding Two endpoints between be equipped with returning spring (21), it is flat where straight line where the returning spring (21) and support plate (17) Face is vertical, and the both ends of the strut (20) are slidably connected with two support plates (17) respectively;
The pipette tips (6) are equipped with temperature detecting module, and the temperature detecting module includes temperature sensing circuit, the temperature inspection Slowdown monitoring circuit includes integrated circuit (U1), first resistor (R1), second resistance (R2), 3rd resistor (R3), the 4th resistance (R4), Five resistance (R5), first capacitor (C1), the second capacitor (C2), third capacitor (C3), first diode (D1), the second diode (D2), zener diode (D3), adjustable resistance (RP1) and light emitting diode (LED1), the model of the integrated circuit (U1) NE555, the power end of the integrated circuit (U1) and resetting end pass through 3rd resistor (R3) and first diode (D1) composition The external 5V DC voltage power supply of series circuit, the external 5V DC voltage power supply of anode of the first diode (D1) is described The anode of second diode (D2) passes through first resistor (R1) external 5V DC voltage power supply, the sun of second diode (D2) Pole is grounded by second resistance (R2), and the cathode of second diode (D2) is grounded by adjustable resistance (RP1), the pressure stabilizing The anode of diode (D3) is grounded by the second capacitor (C2), and the anode of the zener diode (D3) passes through first capacitor (C1) It is connect with the cathode of first diode (D1), the cathode of the zener diode (D3) and the power end of integrated circuit (U1) connect It connects, the ground terminal ground connection of the integrated circuit (U1), the control terminal of the integrated circuit (U1) passes through the 4th resistance (R4) respectively It is grounded with third capacitor (C3), the output end of the integrated circuit (U1) passes through light emitting diode (LED1) and the 5th resistance (R5) The series circuit of composition connect the output end and light emitting diode of integrated circuit (U1) with the power end of integrated circuit (U1) (LED1) cathode connection, adjustable end of the threshold value end and trigger point end of the integrated circuit (U1) with adjustable resistance (RP1) Connection, the second resistance (R2) are thermistor.
2. as described in claim 1 for industrial intelligent electric welding equipment, which is characterized in that set on the handle (2) There are limited block (3).
3. as described in claim 1 for industrial intelligent electric welding equipment, which is characterized in that the display interface (9) Including digital display tube.
4. as described in claim 1 for industrial intelligent electric welding equipment, which is characterized in that the damping spring (18) In compressive state.
5. as described in claim 1 for industrial intelligent electric welding equipment, which is characterized in that the returning spring (21) In compressive state.
6. as described in claim 1 for industrial intelligent electric welding equipment, which is characterized in that the power supply indicator It (10) include dichromatic LED.
7. as described in claim 1 for industrial intelligent electric welding equipment, which is characterized in that the motor (14) is to watch Take motor.
CN201610141234.7A 2016-03-14 2016-03-14 One kind is for industrial intelligent electric welding equipment Active CN105689844B (en)

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CN201610141234.7A CN105689844B (en) 2016-03-14 2016-03-14 One kind is for industrial intelligent electric welding equipment

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Application Number Priority Date Filing Date Title
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CN105689844B true CN105689844B (en) 2019-02-15

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CN107378211A (en) * 2017-09-15 2017-11-24 安徽红桥金属制造有限公司 It is a kind of to be fixed easily electric welding machine with shock-absorbing protecting function

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ITTO20040580A1 (en) * 2004-08-31 2004-11-30 Itw Welding Products Italy Srl WELDING MACHINE FOR ARC
JP4963422B2 (en) * 2007-02-16 2012-06-27 日鐵住金溶接工業株式会社 Rail copying carriage and welding equipment
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Effective date of registration: 20181229

Address after: Room A090, Building 1628 Suzhao Road, Minhang District, Shanghai, 20114

Applicant after: SHANGHAI WANGQING AUTOMATIC TECHNOLOGY CO., LTD.

Address before: 518000 14H, block B, building 10, Qingyun garden, Tianxin, Luohu District, Shenzhen, Guangdong.

Applicant before: Xia Shijie

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