CN202922077U - Double wire welding manipulator control system - Google Patents

Double wire welding manipulator control system Download PDF

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Publication number
CN202922077U
CN202922077U CN 201220621895 CN201220621895U CN202922077U CN 202922077 U CN202922077 U CN 202922077U CN 201220621895 CN201220621895 CN 201220621895 CN 201220621895 U CN201220621895 U CN 201220621895U CN 202922077 U CN202922077 U CN 202922077U
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CN
China
Prior art keywords
welding
junction box
manipulator
double wire
control system
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220621895
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Chinese (zh)
Inventor
叶胜军
徐友红
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WUXI SANHONG MACHINERY EQUIPMENT CO Ltd
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WUXI SANHONG MACHINERY EQUIPMENT CO Ltd
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Priority to CN 201220621895 priority Critical patent/CN202922077U/en
Application granted granted Critical
Publication of CN202922077U publication Critical patent/CN202922077U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a double wire welding manipulator control system which comprises a welding power supply, a control electric box, a welding roller carrier, a flux conveying recycling machine, a cross beam sliding plate, a junction box, a welding controller, a first welding gun, a second welding gun and an integrated controller. The welding power supply is connected with the control electric box through a cable; the control electric box is connected with the welding roller carrier, the flux conveying recycling machine, the cross beam sliding plate and the junction box through cables; the welding controller is connected with the junction box, the first welding gun and the second welding gun through cables; and the integrated controller is connected with the junction box. The double wire welding manipulator control system can easily realize the linkage control over a double wire welding manipulator, a submerged arc welding machine, the flux conveying recycling machine and the welding roller carrier, is simple to operate, and can improve the welding quality and efficiency.

Description

A kind of Double Wire Welding manipulator control system
Technical field
The utility model relates to field of automatic welding, relates in particular to a kind of Double Wire Welding manipulator control system.
Background technology
In recent years, the industrial expansions such as Aero-Space, communications and transportation, ocean engineering have greatly promoted the development of solder technology.Be accompanied by the varied of product, material, service condition, the requirement of welding quality is more and more higher, therefore how to satisfy current needs with high-quality, efficient solder technology, is the task that Welder author faces.Improve welding production efficiency and welding quality, realize Automation of Welding production, reduce an urgent demand that weld defect becomes actual production.Double Wire Welding can increase the welding deposition rate, boosts productivity, and it is applicable to various arc welding methods.In field of automatic welding, adopt on the Double Wire Welding manipulator of submerged-arc welding, need to be furnished with submerged arc welding machine, flux delivery recycling machine, also need simultaneously to coordinate with peripheral solder turning rolls or positioner, form automatic welding system.But, traditional Double Wire Welding manipulator is when operating, Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls (or positioner) all are provided with independently control system, so, and when operating personnel operate, need in the face of multicomponent from control system, poor operability, operating process is complicated, easily makes mistakes, a plurality of control systems also exist and control nonsynchronous situation simultaneously, have reduced quality and the efficient of welding.
The utility model content
For above-mentioned technical problem, the purpose of this utility model is to provide a kind of Double Wire Welding manipulator control system, it is easy to realize the interlock of Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls is controlled, and is simple to operate, has improved quality and the efficient of welding.
For reaching this purpose, the utility model by the following technical solutions:
A kind of Double Wire Welding manipulator control system, it comprises: the source of welding current, control electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, the first welding gun, the second welding gun and integrated manipulator;
Wherein, the described source of welding current is connected with the control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box, the first welding gun and the second welding gun by cable, and described integrated manipulator is connected with junction box.
Especially, described Double Wire Welding manipulator control system also comprises the welding tracking device; Described welding tracking device connects integrated manipulator by junction box.
Especially, be provided with Temperature Detector in described flux delivery recycling machine, this Temperature Detector connects integrated manipulator by junction box.
The utility model is realized the interlock of Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls is controlled by integrated manipulator, and is simple to operate, improved quality and the efficient of welding.
Description of drawings
The Double Wire Welding manipulator control system structure chart that Fig. 1 provides for the utility model embodiment.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, the utility model is described in further detail below in conjunction with drawings and Examples.
Please refer to shown in Figure 1, in the present embodiment Double Wire Welding manipulator control system comprise the source of welding current 1, control electronic box 2, turning rolls 3, flux delivery recycling machine 4, transverse arm slide plate 5, junction box 6, welding controller 7, the first welding gun 8, the second welding gun 9 and integrated manipulator 10.
Wherein, the described source of welding current 1 is connected with control electronic box 2 by cable, described control electronic box 2 is connected with turning rolls 3, flux delivery recycling machine 4, transverse arm slide plate 5 and junction box 6 by cable, described welding controller 7 is connected with junction box 6, the first welding gun 8 and the second welding gun 9 by cable, and described integrated manipulator 10 is connected with junction box 6.
In the present embodiment, this Double Wire Welding manipulator control system also comprises welding tracking device 11, and it can adjust the position of the first welding gun 8, the second welding gun 9 and weld seam automatically.Be provided with Temperature Detector in described flux delivery recycling machine 4, be used for the temperature of solder flux is detected in real time, only have when the solder flux temperature has reached welding procedure and needs, integrated manipulator 10 just starts welding machine and welds.Described welding tracking device 11 and Temperature Detector all connect integrated manipulators 10 by junction box 6.
The described source of welding current 1 is used to the power supply of Double Wire Welding manipulator.Described control electronic box 2 is used for sending control information according to integrated manipulator 10 electric energy of the source of welding current 1 output is controlled, realization is controlled the mobile of turning rolls 3, the flux delivery that solder flux is transmitted back to receipts machine 4 reclaims control, to the elevating control of transverse arm slide plate 5, and realize the welding of the first welding gun 8, the second welding gun 9 is controlled by welding controller 7.
Be set to five rows on the control panel of described integrated manipulator 10.First row comprises: digital display meter, be used for the walking of digital display transverse arm slide plate 5 or the speed of turning rolls 3 rollers, and namely show speed of welding; The speed adjusting knob, the speed that is used for regulating transverse arm slide plate 5 or described roller; Roller transverse arm switch knob is used for switching between transverse arm slide plate 5 and roller, regulates with the speed of completing them.Second row comprises: green indicating lamp is used to indicate the energising of the source of welding current 1; Red led is used for the solder flux temperature being detected lower than 30 degree alarm indications at Temperature Detector, and this moment, weldering was opened button with inoperative; The DC current adjusting knob is for the electric current of regulating dc source; The dc voltage regulation knob is for the voltage of regulating dc source; The alternating current adjusting knob is used for regulating alternating current; The alternating voltage adjusting knob is used for regulating alternating voltage.Described dc source and AC power all refer to the source of welding current 1.The 3rd package is drawn together: lower thread button of silk on direct current, and it is three position, position buttons, the silk up and down that is used for DC welder starts; Mariages/monofilament selector switch is used for selecting switching between monofilament welding and double wire welding; Button is opened in weldering, is used for starting welding machine; Weldering stops button, is used for stopping welding machine; Lower thread button of silk in interchange, it is three position, position buttons, the silk up and down that is used for AC welding set starts.The 4th package is drawn together: chassis advance and retreat button, and it is three position, position buttons, is used for controlling the front and back action of chassis; Transverse arm is controlled crossbar switch, and it is four crossbar switches that reset, and is used for adjusting the lifting of transverse arm slide plate 5, expanding-contracting action; The fine setting of slide block cross, it is three position, position buttons, is used for the cross fine setting of welder head; Tracking/manual selection switch is used for switching from motion tracking with between manually following the tracks of at welding tracking device 11.The 5th package is drawn together: roller A-B selects button, and it is two position buttons, is used for switching between the turning rolls A of turning rolls 3 and turning rolls B; Positive and negative button of roller, it is three position buttons, is used for the positive and negative favourable turn shut-down operation of roller; Conveying release knob, it is two position buttons, carries out switch for the conveyer that solder flux is transmitted back to receipts machine 4; Recovery release knob, it is two position buttons, carries out switch for the recycling machine that solder flux is transmitted back to receipts machine 4; Red scram button is used for the emergency power off of butt welding machine manipulator, and it is quit work.
The utility model is realized the interlock of Double Wire Welding manipulator, submerged arc welding machine, flux delivery recycling machine and turning rolls is controlled by integrated manipulator, and is simple to operate, improved quality and the efficient of welding.
Above-mentioned is only preferred embodiment of the present utility model and institute's application technology principle; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed in protection domain of the present utility model.

Claims (3)

1. a Double Wire Welding manipulator control system, is characterized in that, comprising: the source of welding current, control electronic box, turning rolls, flux delivery recycling machine, transverse arm slide plate, junction box, welding controller, the first welding gun, the second welding gun and integrated manipulator;
Wherein, the described source of welding current is connected with the control electronic box by cable, described control electronic box is connected with turning rolls, flux delivery recycling machine, transverse arm slide plate and junction box by cable, described welding controller is connected with junction box, the first welding gun and the second welding gun by cable, and described integrated manipulator is connected with junction box.
2. Double Wire Welding manipulator control system according to claim 1, is characterized in that, also comprises the welding tracking device; Described welding tracking device connects integrated manipulator by junction box.
3. Double Wire Welding manipulator control system according to claim 2, is characterized in that, is provided with Temperature Detector in described flux delivery recycling machine, and this Temperature Detector connects integrated manipulator by junction box.
CN 201220621895 2012-11-21 2012-11-21 Double wire welding manipulator control system Expired - Lifetime CN202922077U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220621895 CN202922077U (en) 2012-11-21 2012-11-21 Double wire welding manipulator control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220621895 CN202922077U (en) 2012-11-21 2012-11-21 Double wire welding manipulator control system

Publications (1)

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CN202922077U true CN202922077U (en) 2013-05-08

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CN 201220621895 Expired - Lifetime CN202922077U (en) 2012-11-21 2012-11-21 Double wire welding manipulator control system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922093A (en) * 2012-11-21 2013-02-13 无锡三虹重工机械设备有限公司 Control system of dual-wire welding operating machine
CN103737218A (en) * 2013-11-28 2014-04-23 无锡华联科技集团有限公司 Inner straight seam welding arm mechanism for tower
CN106077894A (en) * 2016-06-30 2016-11-09 山东奥太电气有限公司 A kind of carrier wave without control line plasma cutting inverter control system of band trap

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922093A (en) * 2012-11-21 2013-02-13 无锡三虹重工机械设备有限公司 Control system of dual-wire welding operating machine
CN103737218A (en) * 2013-11-28 2014-04-23 无锡华联科技集团有限公司 Inner straight seam welding arm mechanism for tower
CN106077894A (en) * 2016-06-30 2016-11-09 山东奥太电气有限公司 A kind of carrier wave without control line plasma cutting inverter control system of band trap
CN106077894B (en) * 2016-06-30 2017-09-15 山东奥太电气有限公司 It is a kind of with trap without control line carrier wave plasma cutting inverter control system

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Granted publication date: 20130508

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