CN108326278A - Die Casting Workshop - Google Patents
Die Casting Workshop Download PDFInfo
- Publication number
- CN108326278A CN108326278A CN201711446138.4A CN201711446138A CN108326278A CN 108326278 A CN108326278 A CN 108326278A CN 201711446138 A CN201711446138 A CN 201711446138A CN 108326278 A CN108326278 A CN 108326278A
- Authority
- CN
- China
- Prior art keywords
- die casting
- control system
- production line
- die
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 claims abstract description 61
- 238000003723 Smelting Methods 0.000 claims abstract description 17
- 239000000155 melt Substances 0.000 claims abstract description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 4
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 2
- 230000000875 corresponding effect Effects 0.000 claims 3
- 230000004888 barrier function Effects 0.000 claims 1
- 230000008901 benefit Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2084—Manipulating or transferring devices for evacuating cast pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
Abstract
The present invention provides a kind of Die Casting Workshop, including control system, the central smelting furnace being electrically connected with the control system, feeding device and a plurality of die casting production line arranged side by side；The die casting production line includes die casting machine, conveyer belt and pickup robot, and the pickup robot is used to the good workpiece taking-up of the die casting machine die casting being transmitted to the conveyer belt；The die casting machine can send out melt desired signal to the control system；The control system can send out control instruction after receiving the melt desired signal and drive the feeding device that the melt of the central smelting furnace is delivered to the die casting machine.The Die Casting Workshop of the present invention can realize job-shop automation, intelligent production by control system, reduce field management cost, improve production efficiency.
Description
Technical field
The present invention relates to die casting to manufacture manufacture field, more particularly to a kind of and supermatic Die Casting Workshop.
Background technology
Die casting is a kind of a kind of accurate casting for forcing to be pressed into molten metal in complex-shaped metal die using high pressure
Make method.The dimensional tolerance for the die casting cast via die casting is very small, and surface accuracy is very high, at most of conditions, die casting
Part, which is not required to again turnery processing, can assemble application.But process is various in Die Casting Workshop, currently, in Die Casting Workshop between each process
A set of Automatic Production System is not formed, wasting manpower and material resources, there is an urgent need for a kind of automation, intelligentized Die Casting Workshops in the industry.
Invention content
The purpose of the present invention is intended to provide the Die Casting Workshop of a kind of automation, intelligent production.
To achieve the goals above, the present invention provides following technical scheme：
A kind of Die Casting Workshop, including control system, the central smelting furnace being electrically connected with the control system, feeding device and
A plurality of die casting production line arranged side by side；The die casting production line includes die casting machine, conveyer belt and pickup robot, the pickup
Robot is used to the good workpiece taking-up of the die casting machine die casting being transmitted to the conveyer belt；The die casting machine can be to the control
System processed sends out melt desired signal；The control system can send out control instruction drive after receiving the melt desired signal
It moves the feeding device and the melt of the central smelting furnace is delivered to the die casting machine.
Preferably, the die casting production line further includes automatic drilling device of turning, the automatic screw being set to above the conveyer belt
At least one of device, automatic groove milling device, automatic grinding bottom device.
Preferably, the die casting production line further includes MES productions billboard and the MES being set to above corresponding production line
Billboard is produced to correspond to and the remote controler that billboard sends the process instructions such as start and stop, fault can be produced to the MES.
Preferably, further include that die storehouse, the mold changing robot being electrically connected with the control system and mold carry AGV,
The mold changing robot, which can be driven the particular mold in crawl die storehouse by the control system and be transmitted to mold, carries AGV
On, the mold carries AGV for transporting the particular mold to corresponding pressure according to the control instruction of the control system
It casts on production line.
Further, the die storehouse includes die frame and the mold demand billboard above the die frame.
Further, further include peace lamp system, the peace lamp system includes the three colors instruction being set on the die frame
Lamp.
Preferably, every die casting machine further includes the splicing groove for receiving melt；The feeding device includes support
Frame is set up the guide rail higher than the central smelting furnace and die casting production line by support frame as described above, and can be slided on the guide rail
It moves and the melt in the central smelting furnace can be delivered to specific pressure via the splicing groove according to the instruction of the control system
Delivery vehicle in casting machine.
Preferably, further include the product warehousing AGV and use for being electrically connected and be used to transport die casting finished product with the control system
In the waste recovery AGV of transport waste material.
Further, the die casting production line further includes the receiving hopper for being set to the transmission end of tape, the receiving hopper
Bottom is equipped with support leg, so that the product warehousing AGV is movable to the bottom of the receiving hopper and by lifting described in jack-up
Receiving hopper drives the receiving hopper movement.
Further, the die casting production line further includes breaking mouth of a river station, the waste material set on the conveyer belt side
Recycling AGV can be moved to the mouth of a river station of breaking by control system driving and recycle waste material.
Compared with prior art, the solution of the present invention has the following advantages：
1. the Die Casting Workshop of the present invention can realize automatic production by control system, can be to control when die casting machine melt deficiency
System processed sends melt desired signal, and the control system can send out control instruction drive after receiving the melt desired signal
It moves the feeding device and the melt of the central smelting furnace is delivered to the die casting machine, the also controllable die storehouse of the control system
Mold exchange work, and control product warehousing AGV and waste recovery AGV operation, realize job-shop automation, intelligent metaplasia
Production.
2. the die casting production line of the present invention is equipped with pickup robot and the good workpiece taking-up of die casting can be transmitted on conveyer belt,
It uses manpower and material resources sparingly, automatic drilling device of turning, automatic tapping device, slotting dress is additionally provided with above the conveyer belt of die casting production line
It sets, automatic grinding bottom device, realizes the automated production of a whole set of processing, improve production efficiency.
3. the die casting production line of the present invention further includes the MES productions billboard being set to above corresponding production line, is given birth to the MES
It produces billboard to correspond to and the remote controler that billboard sends the process instructions such as start and stop, fault can be produced to the MES, passes through remote controler
The transparence that production information is realized with MES production billboard, reduces field management cost, improves the control ability of procedure quality, energy
Timely processing emergency situations.
The additional aspect of the present invention and advantage will be set forth in part in the description, these will become from the following description
Obviously, or practice through the invention is recognized.
Description of the drawings
Above-mentioned and/or additional aspect and advantage of the invention will become from the following description of the accompanying drawings of embodiments
Obviously and it is readily appreciated that, wherein：
Fig. 1 is the stereoscopic schematic diagram of the Die Casting Workshop of the present invention；
Fig. 2 is the stereoscopic schematic diagram of the die casting production line of the present invention.
Specific implementation mode
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and is only used for explaining the present invention, and is not construed as limiting the claims.
Those skilled in the art of the present technique are appreciated that unless expressly stated the wording used in specification of the invention " is wrapped
Include " refer to there are the feature, integer, step, operation, zero/component and/or component, but it is not excluded that presence or addition one
Other a or multiple features, integer, step, operation, zero/component, component and/or their group.It should be understood that when we claim
When zero/component is "connected" to another zero/component, it can be directly connected to other zero/components, or there may also be centres
Zero/component.Wording "and/or" used herein include one or more associated list items whole or any cell and
All combinations.
As shown in Figure 1, the present invention provides a kind of Die Casting Workshop 1000, it can be achieved that automation, intelligent production.The die casting
Workshop 1000 includes control system (not shown, similarly hereinafter), the central smelting furnace 1 being electrically connected with the control system, feeding device 2
And a plurality of die casting production line 3 arranged side by side.The center smelting furnace 1 is used to raw material being fused into melt, not due to its structure
Belong to the present invention and improve place, without repeating.
The conveying device 2 is used to the melt in the central smelting furnace 1 being delivered to any one die casting production line 3
In.Specifically, the feeding device 2 includes supporting rack 21, is set up higher than the central smelting furnace 1 and institute by support frame as described above 21
The guide rail 22 of die casting production line 3 is stated, and the delivery vehicle 23 that can be slided on the guide rail 22, the delivery vehicle 23 can be from described
Melt is taken out in central smelting furnace 1, and by the way that melt is delivered to any one pressure from the sliding on the guide rail 22
It casts in production line 3, by being used with the use of the reasonable distribution that melt can be achieved for the control system, improves efficiency, reduce
Production cost.
As shown in Fig. 2, the die casting production line 3 includes die casting machine 31, conveyer belt 32 and pickup robot 33, the pickup
Robot 33 is used to the good workpiece taking-up of 31 die casting of the die casting machine being transmitted to the conveyer belt 32, can save manpower object
Power.Preferably, every die casting machine 31 further includes the splicing groove 311 for receiving melt.
Further, the die casting machine 31 can send out melt desired signal to the control system, and the control system exists
The melt that control instruction drives the feeding device 2 by the central smelting furnace 1 can be sent out after receiving the melt desired signal
It is delivered to the die casting machine 31.
The die casting production line 3 further includes the automatic drilling tapping device 34 for being set to 32 top of the conveyer belt, automatic milling
Slot device 35 and automatic grinding bottom device 36 realize the automated production of a whole set of processing.It should be understood that in other embodiment
In, the die casting production line 3 may include in automatic drilling device of turning, automatic tapping device, automatic groove milling device, automatic grinding bottom device
At least one, can be arranged according to actual use demand.
Preferably, the die casting production line 3 further include be set to MES productions billboard 37 above corresponding production line, with it is described
MES produces billboard 37 and corresponds to and can produce the remote controler that billboard 37 sends the process instructions such as start and stop, fault to the MES
(not shown, similarly hereinafter) produces the transparence that billboard 37 realizes Workshop Production information by remote controler and MES, reduces field management
Cost improves the control ability of procedure quality, can timely processing emergency situations.
As shown in Figure 1, it includes for placing mold that the Die Casting Workshop 1000, which further includes die storehouse 4, the die storehouse 4,
Die frame 41, the mold changing robot 42 being electrically connected with the control system and mold carry AGV 43, the mold changing robot
42 can be driven the particular mold captured in the die frame 41 by the control system and be transmitted to the mold carrying AGV
On 43, the mold carries AGV 43 for transporting the particular mold to correspondence according to the control instruction of the control system
Die casting production line 3 on, in actual use, operator only need in the production line to the control system send out mold demand letter
Number, the control system, which can be sent out, changes the mold mold needed for 42 select of robot and by the mold described in order-driven
It carries AGV 43 to transport the mold on corresponding production line, improves the mold changing rate of die casting machine 31.
Further, the die storehouse 4 further includes the mold demand billboard (not shown) for being set to 41 top of the die frame,
Realize the transparence of die information；Further, the Die Casting Workshop 1000 further includes peace lamp system, the peace lamp system
Include the tri-colour LED (not shown, similarly hereinafter) on the die frame 41, the mould is realized by the tri-colour LED
Has the field failure alarm monitoring in library 4, it is ensured that change the mold the trouble-free operation of work.
Preferably, the Die Casting Workshop 1000 further includes being electrically connected with the control system and being used to transport die casting finished product
Product warehousing AGV 5 and waste recovery AGV 6 for transporting waste material.
Further, as shown in Fig. 2, the die casting production line 3 further includes the receiving hopper set on 32 end of the conveyer belt
38, the bottom of the receiving hopper 38 is equipped with support leg 381, so that the product warehousing AGV 5 is movable to the receiving hopper 38
Bottom and jack up the receiving hopper 38 by lifting the receiving hopper 38 driven to move, by the driving of the control system,
The receiving hopper 38 is directly driven to complete the transport of product.
The die casting production line 3 further includes breaking mouth of a river station 39 set on 32 side of the conveyer belt, is used for artificial treatment
It breaks the mouth of a river, go the impossible work of the machines such as peak, the waste recovery AGV 6 that can drive and move by the control system
Waste material is recycled to the mouth of a river station 39 of breaking.
The above is only some embodiments of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (10)
1. a kind of Die Casting Workshop, which is characterized in that the central smelting furnace that is electrically connected including control system, with the control system,
Feeding device and a plurality of die casting production line arranged side by side；
The die casting production line includes die casting machine, conveyer belt and pickup robot, and the pickup robot is used for the die casting
The good workpiece taking-up of machine die casting is transmitted on the conveyer belt；
The die casting machine can send out melt desired signal to the control system；
The control system can send out control instruction after receiving the melt desired signal and drive the feeding device by institute
The melt for stating central smelting furnace is delivered to the die casting machine.
2. Die Casting Workshop according to claim 1, which is characterized in that the die casting production line further includes being set to the transmission
At least one of automatic drilling device of turning, automatic tapping device, automatic groove milling device, automatic grinding bottom device with top.
3. Die Casting Workshop according to claim 1, which is characterized in that the die casting production line further includes being set to corresponding production
Above line MES production billboard, with the MES production billboard it is correspondings and can to the MES production billboard transmission start and stop, mistake event
The remote controler of the process instructions such as barrier.
4. Die Casting Workshop according to claim 1, which is characterized in that further include die storehouse, electric with the control system
AGV carries in the mold changing robot and mold of connection, and the mold changing robot can drive crawl die storehouse by the control system
In particular mold and be transmitted to mold and carry on AGV, the mold carries AGV for referring to according to the control of the control system
Order transports the particular mold to corresponding die casting production line.
5. Die Casting Workshop according to claim 4, which is characterized in that the die storehouse include die frame and be set to the mould
Has the mold demand billboard above frame.
6. Die Casting Workshop according to claim 5, which is characterized in that further include peace lamp system, the peace lamp system includes
Tri-colour LED on the die frame.
7. Die Casting Workshop according to claim 1, which is characterized in that every die casting machine further includes for receiving melt
Splicing groove；
The feeding device includes supporting rack, sets up leading higher than the central smelting furnace and die casting production line by support frame as described above
Rail, and can be slided on the guide rail and can according to the instruction of the control system by the melt in the central smelting furnace via
The splicing groove is delivered to the delivery vehicle in specific die casting machine.
8. Die Casting Workshop according to claim 1, which is characterized in that further include being electrically connected and being used for the control system
Transport the product warehousing AGV of die casting finished product and the waste recovery AGV for transporting waste material.
9. Die Casting Workshop according to claim 8, which is characterized in that the die casting production line further includes being set to the transmission
The bottom of the receiving hopper of end of tape, the receiving hopper is equipped with support leg, so that the product warehousing AGV is movable to the splicing
The bottom of bucket simultaneously jacks up the receiving hopper drive receiving hopper movement by lifting.
10. Die Casting Workshop according to claim 8, specialty are, the die casting production line further includes being set to the biography
It send and breaks mouth of a river station with side, the waste recovery AGV, which can drive be moved to by the control system, described breaks mouth of a river work
Position recycling waste material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711446138.4A CN108326278A (en) | 2017-12-27 | 2017-12-27 | Die Casting Workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711446138.4A CN108326278A (en) | 2017-12-27 | 2017-12-27 | Die Casting Workshop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108326278A true CN108326278A (en) | 2018-07-27 |
Family
ID=62923502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711446138.4A Pending CN108326278A (en) | 2017-12-27 | 2017-12-27 | Die Casting Workshop |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108326278A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396385A (en) * | 2018-12-14 | 2019-03-01 | 佛山市南海镕信金属制品有限公司 | A kind of die storehouse of die casting machine |
| EP3736098A1 (en) * | 2019-05-10 | 2020-11-11 | Arrival Limited | Method for creating cargo carrying platforms used with automated guided vehicle robots |
| CN112338168A (en) * | 2020-10-27 | 2021-02-09 | 佛山市和阳精密金属制品有限公司 | Low pressure casting automation line |
| CN114749631A (en) * | 2022-05-13 | 2022-07-15 | 苏州恒荣精密机电有限公司 | Die-casting die demoulding structure for high-density and thin heat-dissipation tooth structural member |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396385A (en) * | 2018-12-14 | 2019-03-01 | 佛山市南海镕信金属制品有限公司 | A kind of die storehouse of die casting machine |
| CN109396385B (en) * | 2018-12-14 | 2020-11-17 | 佛山市南海镕信金属制品有限公司 | Die warehouse of die casting machine |
| EP3736098A1 (en) * | 2019-05-10 | 2020-11-11 | Arrival Limited | Method for creating cargo carrying platforms used with automated guided vehicle robots |
| CN112338168A (en) * | 2020-10-27 | 2021-02-09 | 佛山市和阳精密金属制品有限公司 | Low pressure casting automation line |
| CN114749631A (en) * | 2022-05-13 | 2022-07-15 | 苏州恒荣精密机电有限公司 | Die-casting die demoulding structure for high-density and thin heat-dissipation tooth structural member |
| CN114749631B (en) * | 2022-05-13 | 2024-03-15 | 苏州恒荣精密机电有限公司 | Die casting die demoulding structure for high-density and thin radiating tooth structural parts |
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