CN102899991B - Railway ballast distribution reshaping and curing device - Google Patents
Railway ballast distribution reshaping and curing device Download PDFInfo
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- CN102899991B CN102899991B CN201210449633.1A CN201210449633A CN102899991B CN 102899991 B CN102899991 B CN 102899991B CN 201210449633 A CN201210449633 A CN 201210449633A CN 102899991 B CN102899991 B CN 102899991B
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Abstract
The invention relates to a railway ballast distribution reshaping and curing device, which comprises a single cab, a power transmission system, a powerhouse, an equipment frame, two two-axle steering devices, a side plow device, a middle plow device, a sleeper cleaning device, a fine cleaning device and a trackside vertical cleaning device, wherein the single cab, the power transmission system, the powerhouse, the side plow device, the middle plow device, the sleeper cleaning device, the trackside vertical cleaning device and the fine cleaning device are arranged on the equipment frame in sequence. Through the operation mode, the integral device meets the requirements of bidirectional ballast distribution reshaping work and bidirectional running while the visual field of operation is efficiently ensured and the requirement for high-speed line running is satisfied.
Description
Technical field
The present invention relates to a kind of railway maintenance machinery, especially railway and join tiny fragments of stone, coal, etc. shaping curing means, belong to railway maintenance machine design and manufacture technical field.
Background technology
In the newly-built of railway track and servicing machine equalization, join tiny fragments of stone, coal, etc. shaping device one of the supporting machinery that is absolutely necessary.It has to railway ballast distribute, move, the effect of shaping, cleaning pillow top.
The known tiny fragments of stone, coal, etc. shaping device of joining is a kind of two axle resilient suspension type mechanisms at present, the two-way diaxon that voluntarily, coupling speed is 80km/h is joined tiny fragments of stone, coal, etc. shaping device, adopt plough and convertible side plough in board plug type, the handling capacity of its track switch is poor, can not meet high-speed line traveling requirement.For meeting the urgent needs of high speed, raising speed railway, in prior art, having a kind of is that 100 km/h, coupling speed are that tiny fragments of stone, coal, etc. shaping device is joined in the unidirectional operation of four axles of 120 km/h from line speed, adopt plough and telescopic side plough in swinging, this type changes four axles into by two axles, meet high-speed line traveling demand, also be provided with pillow top cleaning, fastener cleaning, the local storage tiny fragments of stone, coal, etc. and mend the equipments such as the tiny fragments of stone, coal, etc., adopt single driver chamber to arrange, there is unidirectional operation and two-way traveling function, but shortcoming is that operation and the operation visual field are poor; And another kind of existing four axle two-way operations are joined tiny fragments of stone, coal, etc. shaping device, it is that 100 km/h, coupling speed are 120 km/h's from line speed, adopt plough and convertible side plough in board plug type, be provided with pillow top cleaning, fastener cleaning, the local storage tiny fragments of stone, coal, etc. and mend the equipments such as the tiny fragments of stone, coal, etc., adopt two drivers' cabs to arrange, have two-way operation and two-way traveling function, the operation visual field is good, but shortcoming is that the operation visual field is poor.Above-mentioned two kinds of existing tiny fragments of stone, coal, etc. shaping devices of joining, due to the poor efficiency that all has a strong impact on construction operation in the operation visual field, therefore, are necessary prior art to be improved.
Summary of the invention
Existingly join the above-mentioned shortcoming existing in tiny fragments of stone, coal, etc. shaping device and adapt to high-speed line traveling and the requirement of large-scale maintenance machinery integration of operation for overcoming, the invention provides and a kind ofly realize two-way railway of joining tiny fragments of stone, coal, etc. plastic operation, bidirectional high speed operation and join tiny fragments of stone, coal, etc. shaping curing means.
For achieving the above object, technical scheme of the present invention is as follows: a kind of railway is joined tiny fragments of stone, coal, etc. shaping curing means, comprise single driver chamber, power drive system, powerhouse and equipment frame, this device also comprises two diaxon steering gears, side plough device, middle plough device, pillow top clearing apparatus, meticulous clearing apparatus clearing apparatus vertical with trackside, on equipment frame, set gradually single driver chamber, power drive system, powerhouse, side plough device, middle plough device, pillow top clearing apparatus, the vertical clearing apparatus of trackside and meticulous clearing apparatus, the indoor front and back operating desk of establishing of single driver; Two diaxon steering gears totally four axles, are arranged on equipment frame bottom;
Middle plough device is board plug type, comprise and be arranged on plow frame and the vertical lift oil cylinder being connected with plow frame and four parallel rods of joining on tiny fragments of stone, coal, etc. shaping curing means, plow frame is provided with the slag stopper moving up and down, plow frame bottom is provided with a left side, right guard rail cover, lower end at vertical lift oil cylinder and four parallel rods connects a underframe, four parallel rod arranged outside displacement transducers, the rotation moldboard that the axis of underframe below is provided with stationary plow plate and rotates around axis, stationary plow plate one end is fixed on the axis of underframe, the other end is hinged with movable wing moldboard, and the same side at stationary plow plate and movable wing moldboard is provided with telescopic oil cylinder, one side of rotation moldboard is connected with oil cylinder one end with rotation, rotation is arranged on underframe with the oil cylinder other end, the opposite side of rotation moldboard is provided with controls the telescopic oil cylinder that movable wing moldboard rotates,
Side plough device is convertible, comprise horizontal cross bar, be connected to the up-and-down rod at horizontal cross bar two ends, be connected to the side moldboard of up-and-down rod lower end, be connected to the wing plough plate of side moldboard end, horizontal cross bar forms flexible horizontal cross bar by the inside and outside bar being mutually socketed, up-and-down rod forms flexible up-and-down rod side moldboard outside by the inside and outside bar being mutually socketed rotation oil cylinder is installed, wing plough plate arranged outside telescopic oil cylinder, horizontal cross bar arranged outside displacement transducer, this displacement transducer is electrically connected with computer;
Pillow top clearing apparatus has two rotating brushes, and the pillow top that shaping is complete is cleaned; The vertical clearing apparatus of trackside, with cylinder and trackside scraper plate, cleans the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place; Meticulous clearing apparatus is arranged on the rear portion of equipment frame, and has cleaning roller, further cleans pillow top.
Preferably, this railway is joined tiny fragments of stone, coal, etc. shaping curing means and is also comprised traveling bed device and storage tiny fragments of stone, coal, etc. device, and it is arranged on equipment frame.
Preferably, this railway is joined tiny fragments of stone, coal, etc. shaping curing means and is also comprised railway roadbed scanning means and control system, realizes the scanning analysis function to railway roadbed, instructs and joins tiny fragments of stone, coal, etc. plastic operation.
Preferably, single driver chamber is arranged on equipment frame middle part, and power drive system and powerhouse are arranged on front portion or the rear portion of equipment frame.
The invention has the beneficial effects as follows: this railway is joined tiny fragments of stone, coal, etc. shaping curing means and taken into full account mechanical work order (the railway ballast flow direction), complete machine has the two-way tiny fragments of stone, coal, etc. shaping feature of joining, adopt single driver chamber rationally to carry out complete machine layout, make complete machine there is preferably operation and the operation visual field, plough the combination of device and middle plough device by side, can realize two-way the join requirement of tiny fragments of stone, coal, etc. plastic operation, way traffic requirement.Complete machine is furnished with pillow top cleaning, trackside and web of the rail cleaning, meticulous cleaning function, and can clean the stone tiny fragments of stone, coal, etc. to pillow top and receive the tiny fragments of stone, coal, etc., and require to carry out and the function of the time-division tiny fragments of stone, coal, etc. according to circuit, make complete machine there is good operation function, while design, consider the service clearance of weight reasonable distribution, necessity etc. simultaneously, make complete machine have the moulding of better appearance, power performance, meets existing high-speed line job requirements preferably.
Accompanying drawing explanation
Fig. 1 is the front view that railway according to the present invention is joined tiny fragments of stone, coal, etc. shaping curing means.
Wherein: 1, power drive system; 2, powerhouse; 3, hydraulic oil container; 4, storage tiny fragments of stone, coal, etc. device; 5, traveling bed; 6, single driver chamber; 7, rear ceiling; 8, auxiliary power generation unit; 9, railway roadbed scanning means and control system; 10, coupler and draft gear; 11, diesel oil tank; 12, meticulous clearing apparatus; 13, the vertical sweeper of trackside; 14, railing car ladder; 15, trailing bogie; 16, pillow top clearing apparatus; 17, equipment frame; 18, middle plough device; 19, side plough device; 20, forecarriage; 21, battery box.
The specific embodiment
As shown in Figure 1, railway is joined tiny fragments of stone, coal, etc. shaping curing means, comprise single driver chamber 6, power drive system 1, powerhouse 2 and equipment frame 17, it is characterized in that: this device also comprises two diaxon steering gears 15,20, side plough device 19, middle plough device 18, pillow top clearing apparatus 16, meticulous clearing apparatus 12 clearing apparatus 13 vertical with trackside, single driver chamber 6 is arranged on the middle part of equipment frame 17, power drive system 1 and powerhouse 2 are arranged on the front portion of equipment frame 17, guarantee complete machine operation and operation required drive, operating desk before and after establishing in single driver chamber 6, can realize and two-wayly join tiny fragments of stone, coal, etc. plastic operation and bidirectional high speed traveling requirement, and the visual field is good, two diaxon steering gears totally four axles, are arranged on equipment frame bottom, realize complete machine traveling requirement, middle plough device 18 is board plug type, comprise and be arranged on plow frame and the vertical lift oil cylinder being connected with plow frame and four parallel rods of joining on tiny fragments of stone, coal, etc. shaping curing means, plow frame is provided with the slag stopper moving up and down, plow frame bottom is provided with a left side, right guard rail cover, lower end at vertical lift oil cylinder and four parallel rods connects a underframe, four parallel rod arranged outside displacement transducers, the rotation moldboard that the axis of underframe below is provided with stationary plow plate and rotates around axis, stationary plow plate one end is fixed on the axis of underframe, the other end is hinged with movable wing moldboard, and the same side at stationary plow plate and movable wing moldboard is provided with telescopic oil cylinder, one side of rotation moldboard is connected with oil cylinder one end with rotation, rotation is arranged on underframe with the oil cylinder other end, the opposite side of rotation moldboard is provided with controls the telescopic oil cylinder that movable wing moldboard rotates, side plough device 19 is convertible, comprise horizontal cross bar, be connected to the up-and-down rod at horizontal cross bar two ends, be connected to the side moldboard of up-and-down rod lower end, be connected to the wing plough plate of side moldboard end, horizontal cross bar forms flexible horizontal cross bar by the inside and outside bar being mutually socketed, up-and-down rod forms flexible up-and-down rod side moldboard outside by the inside and outside bar being mutually socketed rotation oil cylinder is installed, wing plough plate arranged outside telescopic oil cylinder, horizontal cross bar arranged outside displacement transducer, this displacement transducer is electrically connected with computer, plough the combination of device and middle plough device by side, can realize two-way the join requirement of tiny fragments of stone, coal, etc. plastic operation, way traffic requirement.Pillow top clearing apparatus 16 has two rotating brushes, and the pillow top that shaping is complete is cleaned; The vertical clearing apparatus 13 of trackside, with cylinder and trackside scraper plate, cleans the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place, guarantees that circuit is safe and reliable to operation; Meticulous clearing apparatus is arranged on the rear portion of equipment frame, and has cleaning roller, further cleans pillow top, guarantees the stone tiny fragments of stone, coal, etc. coincidence circuit requirement of pillow top.
This railway is joined tiny fragments of stone, coal, etc. shaping curing means and is also comprised traveling bed device 5, storage tiny fragments of stone, coal, etc. device 4 and railway roadbed scanning means and control system 9, traveling bed device 5 and storage tiny fragments of stone, coal, etc. device 4, make complete machine there is pillow top cleaning function, and the stone tiny fragments of stone, coal, etc. that can store pillow top cleaning is in storage tiny fragments of stone, coal, etc. device 4, need to the stone tiny fragments of stone, coal, etc. be assigned to circuit both sides by storage tiny fragments of stone, coal, etc. device according to circuit, realize a point tiny fragments of stone, coal, etc. function; Railway roadbed scanning means and control system 9 realize the scanning analysis function to railway roadbed, instruct and join tiny fragments of stone, coal, etc. plastic operation.The combination of ploughing device 19 and middle plough device 18 by side realizes the two-way tiny fragments of stone, coal, etc. plastic operation demand of joining.
When according to operation from right to left shown in Fig. 1, the anteposition of single driver chamber 6 is operation control bit and operation control bit, while realizing working condition, equipment control and supervision, complete machine operation are controlled and monitored, due to the rational deployment of single driver chamber, under this working condition, the operation visual field and the operation visual field are more excellent; 6 rear ends, single driver chamber are high-speed cruising position, control and monitor complete machine operation; In the time will cleaning pillow top, by pillow top clearing apparatus 16, the pillow top stone tiny fragments of stone, coal, etc. is cleaned, the stone tiny fragments of stone, coal, etc. of cleaning is transported to storage tiny fragments of stone, coal, etc. device 4 by traveling bed device 5, realize the stone tiny fragments of stone, coal, etc. of cleaning is stored, and according to circuit requirement, can be assigned to circuit both sides to the stone tiny fragments of stone, coal, etc. storing by storage tiny fragments of stone, coal, etc. device 4 in time; When cleaning the stone tiny fragments of stone, coal, etc. at the web of the rail, trackside fastener place, while guaranteeing that complete machine job safety requires, by cylinder, the trackside scraper plate of vertical trackside clearing apparatus 13 is dropped to job position, realize the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place is cleaned; After pillow top clearing apparatus 16 is to the cleaning of the pillow top stone tiny fragments of stone, coal, etc., can also carry out meticulous cleaning to pillow top by meticulous clearing apparatus 12, make to clean Hou road bed surface and more meet the requirement of operation circuit.Make complete machine effectively guaranteeing the operation visual field, meeting high-speed line traveling requirement simultaneously by above work pattern, realize two-way the join requirement of tiny fragments of stone, coal, etc. plastic operation, two-way traveling requirement.
This manual at length discloses the present invention, comprises preferred forms, and also can make this area anyone put into practice the present invention, comprise and manufacture and use any equipment or system and carry out the method for any introducing.Protection scope of the present invention is limited by accessory claim, and can be included in pin various modification made for the present invention, remodeling and equivalents in the situation that does not depart from protection domain of the present invention and spirit.
Claims (5)
1. a railway is joined tiny fragments of stone, coal, etc. shaping curing means, comprise single driver chamber (6), power drive system (1), powerhouse (2) and equipment frame (17), it is characterized in that: this device also comprises two diaxon steering gears (15, 20), side plough device (19), middle plough device (18), pillow top clearing apparatus (16), meticulous clearing apparatus (12) clearing apparatus vertical with trackside (13), on equipment frame (17), set gradually single driver chamber (6), power drive system (1), powerhouse (2), side plough device (19), middle plough device (18), pillow top clearing apparatus (16), the vertical clearing apparatus of trackside (13) and meticulous clearing apparatus (12), operating desk before and after establishing in single driver chamber (6), two diaxon steering gears (15,20) are totally four axles, are arranged on equipment frame (17) bottom,
Middle plough device (18) is board plug type, comprise and be arranged on plow frame and the vertical lift oil cylinder being connected with plow frame and four parallel rods of joining on tiny fragments of stone, coal, etc. shaping curing means, plow frame is provided with the slag stopper moving up and down, plow frame bottom is provided with a left side, right guard rail cover, lower end at vertical lift oil cylinder and four parallel rods connects a underframe, four parallel rod arranged outside displacement transducers, the rotation moldboard that the axis of underframe below is provided with stationary plow plate and rotates around axis, stationary plow plate one end is fixed on the axis of underframe, the other end is hinged with movable wing moldboard, and the same side at stationary plow plate and movable wing moldboard is provided with telescopic oil cylinder, one side of rotation moldboard is connected with oil cylinder one end with rotation, rotation is arranged on underframe with the oil cylinder other end, the opposite side of rotation moldboard is provided with controls the telescopic oil cylinder that movable wing moldboard rotates,
Side plough device (19) is convertible, comprise horizontal cross bar, be connected to the up-and-down rod at horizontal cross bar two ends, be connected to the side moldboard of up-and-down rod lower end, be connected to the wing plough plate of side moldboard end, horizontal cross bar forms flexible horizontal cross bar by the inside and outside bar being mutually socketed, up-and-down rod forms flexible up-and-down rod side moldboard outside by the inside and outside bar being mutually socketed rotation oil cylinder is installed, wing plough plate arranged outside telescopic oil cylinder, horizontal cross bar arranged outside displacement transducer, this displacement transducer is electrically connected with computer;
Pillow top clearing apparatus (16) has two rotating brushes, and the pillow top that shaping is complete is cleaned; The vertical clearing apparatus of trackside (13), with cylinder and trackside scraper plate, cleans the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place; Meticulous clearing apparatus (12) is arranged on the rear portion of equipment frame, and has cleaning roller, further cleans pillow top.
2. railway according to claim 1 is joined tiny fragments of stone, coal, etc. shaping curing means, characterized by further comprising traveling bed device (5) and storage tiny fragments of stone, coal, etc. device (4), and it is arranged on equipment frame (17).
3. railway according to claim 1 and 2 is joined tiny fragments of stone, coal, etc. shaping curing means, characterized by further comprising railway roadbed scanning means and control system (9), realizes the scanning analysis function to railway roadbed, instructs and joins tiny fragments of stone, coal, etc. plastic operation.
4. railway according to claim 1 and 2 is joined tiny fragments of stone, coal, etc. shaping curing means, it is characterized in that single driver chamber (6) is arranged on equipment frame (17) middle part, and power drive system (1) and powerhouse (2) are arranged on front portion or the rear portion of equipment frame.
5. railway according to claim 3 is joined tiny fragments of stone, coal, etc. shaping curing means, it is characterized in that single driver chamber (6) is arranged on equipment frame (17) middle part, and power drive system (1) and powerhouse (2) are arranged on front portion or the rear portion of equipment frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210449633.1A CN102899991B (en) | 2012-11-12 | 2012-11-12 | Railway ballast distribution reshaping and curing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210449633.1A CN102899991B (en) | 2012-11-12 | 2012-11-12 | Railway ballast distribution reshaping and curing device |
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| CN102899991A CN102899991A (en) | 2013-01-30 |
| CN102899991B true CN102899991B (en) | 2014-06-18 |
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| CN104386076A (en) * | 2014-11-03 | 2015-03-04 | 南车长江车辆有限公司 | Engineering van having ballast unloading device and ballast leveling device |
| CN108677628A (en) * | 2018-06-07 | 2018-10-19 | 中国铁建高新装备股份有限公司 | A kind of intelligence matches tiny fragments of stone, coal, etc. shaping vehicle |
| CN110172945B (en) * | 2019-05-31 | 2021-04-23 | 中国铁建高新装备股份有限公司 | Track bed sand removing vehicle |
| AT522721B1 (en) * | 2019-06-26 | 2020-12-15 | Stmg Gmbh | Track ballast leveling device |
| CN113338090A (en) * | 2021-06-24 | 2021-09-03 | 金鹰重型工程机械股份有限公司 | Material backfilling, leveling and cleaning transport vehicle |
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| DE2402447A1 (en) * | 1973-01-19 | 1974-07-25 | Matisa Materiel Ind Sa | DEVICE FOR AUTOMATING THE CONTROL OF WORK PROCESSES OF A MACHINE FOR LIFTING AND SEVENING THE BED BODY OF A TRACK |
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| CN102899991A (en) | 2013-01-30 |
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Address after: 650215 Kunming City, Yunnan sheep sheep Wang Fang No. 384 Patentee after: CRCC HIGH-TECH EQUIPMENT Corp.,Ltd. Address before: 650215 Kunming City, Yunnan sheep sheep Wang Fang No. 384 Patentee before: KUNMING CHINA RAILWAY LARGE MAINTENANCE MACHINERY GROUP Co.,Ltd. |
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Application publication date: 20130130 Assignee: BEIJING RUIWEITONG ENGINEERING MACHINERY Co.,Ltd. Assignor: CRCC HIGH-TECH EQUIPMENT Corp.,Ltd. Contract record no.: X2023530000016 Denomination of invention: A type of railway ballast shaping and maintenance device Granted publication date: 20140618 License type: Common License Record date: 20230419 |