CN102899991A - Railway ballast distribution reshaping and curing device - Google Patents
Railway ballast distribution reshaping and curing device Download PDFInfo
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- CN102899991A CN102899991A CN2012104496331A CN201210449633A CN102899991A CN 102899991 A CN102899991 A CN 102899991A CN 2012104496331 A CN2012104496331 A CN 2012104496331A CN 201210449633 A CN201210449633 A CN 201210449633A CN 102899991 A CN102899991 A CN 102899991A
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Abstract
The invention relates to a railway ballast distribution reshaping and curing device, which comprises a single cab, a power transmission system, a powerhouse, an equipment frame, two two-axle steering devices, a side plow device, a middle plow device, a sleeper cleaning device, a fine cleaning device and a trackside vertical cleaning device, wherein the single cab, the power transmission system, the powerhouse, the side plow device, the middle plow device, the sleeper cleaning device, the trackside vertical cleaning device and the fine cleaning device are arranged on the equipment frame in sequence. Through the operation mode, the integral device meets the requirements of bidirectional ballast distribution reshaping work and bidirectional running while the visual field of operation is efficiently ensured and the requirement for high-speed line running is satisfied.
Description
Technical field
The present invention relates to a kind of railway maintenance machinery, especially railway is joined tiny fragments of stone, coal, etc. shaping curing means, belongs to railway maintenance machine design and manufacture technical field.
Background technology
In the newly-built of railway track and servicing machine equalization, join tiny fragments of stone, coal, etc. shaping device one of the supporting machinery that is absolutely necessary.It has to railway ballast distribute, move, the effect of shaping, cleaning pillow top.
The known tiny fragments of stone, coal, etc. shaping device of joining is a kind of two axle resilient suspension type mechanisms at present, voluntarily, coupling speed is that the two-way diaxon of 80km/h is joined tiny fragments of stone, coal, etc. shaping device, adopt plough and convertible side plough in the board plug type, the handling capacity of its track switch is poor, can not satisfy high-speed line traveling requirement.For satisfying the urgent needs of high speed, raising speed railway, having a kind of in the prior art is that 100 km/h, coupling speed are that tiny fragments of stone, coal, etc. shaping device is joined in the unidirectional operation of four axles of 120 km/h from line speed, adopt plough and telescopic side plough in the swinging, this type changes four axles into by two axles, satisfied high-speed line traveling demand, also be provided with the equipments such as pillow top cleaning, fastener cleaning, the local storage tiny fragments of stone, coal, etc. and the benefit tiny fragments of stone, coal, etc., adopt the single driver chamber to arrange, have unidirectional operation and two-way traveling function, but shortcoming is that operation and the operation visual field are relatively poor; And another kind of existing four axle two-way operations are joined tiny fragments of stone, coal, etc. shaping device, it is that 100 km/h, coupling speed are 120 km/h's from line speed, adopt plough and convertible side plough in the board plug type, be provided with the equipments such as pillow top cleaning, fastener cleaning, the local storage tiny fragments of stone, coal, etc. and the benefit tiny fragments of stone, coal, etc., adopt two drivers' cabs to arrange, have two-way operation and two-way traveling function, the operation visual field is good, but shortcoming is that the operation visual field is relatively poor.Therefore above-mentioned two kinds of existing tiny fragments of stone, coal, etc. shaping devices of joining, are necessary prior art is improved owing to the relatively poor efficient that all has a strong impact on construction operation in the operation visual field.
Summary of the invention
Existing join the above-mentioned shortcoming that exists in the tiny fragments of stone, coal, etc. shaping device and adapt to the high-speed line traveling and the requirement of large-scale maintenance machinery integration of operation for overcoming, the invention provides and a kind ofly realize that two-way railway of joining tiny fragments of stone, coal, etc. plastic operation, bidirectional high speed operation joins tiny fragments of stone, coal, etc. shaping curing means.
For achieving the above object, technical scheme of the present invention is as follows: a kind of railway is joined tiny fragments of stone, coal, etc. shaping curing means, comprise single driver chamber, power drive system, powerhouse and equipment frame, this device also comprises two diaxon steering gears, side plough device, middle plough device, pillow top clearing apparatus, the vertical clearing apparatus with trackside of meticulous clearing apparatus, set gradually single driver chamber, power drive system, powerhouse, side plough device, middle plough device, pillow top clearing apparatus, the vertical clearing apparatus of trackside and meticulous clearing apparatus on the equipment frame, the indoor front and back operating desk of establishing of single driver; Two diaxon steering gears are totally four axles, are arranged on the equipment frame bottom;
Middle plough device is board plug type, comprise being installed in and join the plow frame on the tiny fragments of stone, coal, etc. shaping curing means and the vertical lift oil cylinder that links to each other with plow frame and Siping City's row connecting rod, plow frame is provided with the slag stopper that moves up and down, the plow frame bottom is provided with a left side, right guard rail cover, lower end at vertical lift oil cylinder and Siping City's row connecting rod connects a underframe, Siping City's row connecting rod arranged outside displacement transducer, the rotation moldboard that the axis of underframe below is provided with stationary plow plate and rotates around axis, stationary plow plate one end is fixed on the axis of underframe, the other end is hinged with the movable wing moldboard, and the same side at stationary plow plate and movable wing moldboard is provided with telescopic oil cylinder, one side of rotation moldboard links to each other with oil cylinder one end with rotation, rotation is installed on the underframe with the oil cylinder other end, and the opposite side of rotation moldboard is equipped with the telescopic oil cylinder that control movable wing moldboard rotates;
Side plough device is convertible, comprise horizontal cross bar, be connected to the up-and-down rod at horizontal cross bar two ends, be connected to the side moldboard of up-and-down rod lower end, be connected to the wing plough plate of side moldboard end, horizontal cross bar consists of flexible horizontal cross bar by the inside and outside bar of mutual socket, up-and-down rod consists of flexible up-and-down rod side moldboard outside installation rotation oil cylinder by the inside and outside bar of mutual socket, wing plough plate arranged outside telescopic oil cylinder, horizontal cross bar arranged outside displacement transducer, this displacement transducer is electrically connected with computer;
The pillow top clearing apparatus has two rotating brushes, and the pillow top that shaping is complete is cleaned; The vertical clearing apparatus of trackside is with cylinder and trackside scraper plate, and the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place is cleaned; Meticulous clearing apparatus is arranged on the rear portion of equipment frame, and has cleaning roller, further cleans pillow top.
Preferably, this railway is joined tiny fragments of stone, coal, etc. shaping curing means and is also comprised traveling bed device and storage tiny fragments of stone, coal, etc. device, and it is arranged on the equipment frame.
Preferably, this railway is joined tiny fragments of stone, coal, etc. shaping curing means and is also comprised railway roadbed scanning means and control system, realizes the scanning analysis function to railway roadbed, instructs and joins tiny fragments of stone, coal, etc. plastic operation.
Preferably, the single driver chamber is arranged on the equipment frame middle part, and power drive system and powerhouse are arranged on front portion or the rear portion of equipment frame.
The invention has the beneficial effects as follows: this railway is joined tiny fragments of stone, coal, etc. shaping curing means and has been taken into full account mechanical work order (the railway ballast flow direction), complete machine has the two-way tiny fragments of stone, coal, etc. shaping feature of joining, adopt the single driver chamber rationally to carry out the complete machine layout, make complete machine have more excellent operation and the operation visual field, combination by side plough device and middle plough device can realize two-way the join requirement of tiny fragments of stone, coal, etc. plastic operation, way traffic requirement.Complete machine is furnished with pillow top cleaning, trackside and web of the rail cleaning, meticulous cleaning function, and can clean the stone tiny fragments of stone, coal, etc. to pillow top and receive the tiny fragments of stone, coal, etc., and require to carry out and the function of the time-division tiny fragments of stone, coal, etc. according to circuit, make complete machine have preferably operation function, consider the service clearance of weight reasonable distribution, necessity etc. when designing simultaneously, the moulding that makes complete machine have better appearance, power performance satisfies existing high-speed line job requirements preferably.
Description of drawings
Fig. 1 is the front view that railway according to the present invention is joined tiny fragments of stone, coal, etc. shaping curing means.
Wherein: 1, power drive system; 2, powerhouse; 3, hydraulic oil container; 4, storage tiny fragments of stone, coal, etc. device; 5, traveling bed; 6, single driver chamber; 7, rear ceiling; 8, auxiliary power generation unit; 9, railway roadbed scanning means and control system; 10, coupler and draft gear; 11, diesel oil tank; 12, meticulous clearing apparatus; 13, the vertical sweeper of trackside; 14, railing car ladder; 15, trailing bogie; 16, pillow top clearing apparatus; 17, equipment frame; 18, middle plough device; 19, side plough device; 20, forecarriage; 21, battery box.
The specific embodiment
As shown in Figure 1, railway is joined tiny fragments of stone, coal, etc. shaping curing means, comprise single driver chamber 6, power drive system 1, powerhouse 2 and equipment frame 17, it is characterized in that: this device also comprises two diaxon steering gears 15,20, side plough device 19, middle plough device 18, pillow top clearing apparatus 16, the vertical clearing apparatus 13 with trackside of meticulous clearing apparatus 12, single driver chamber 6 is arranged on the middle part of equipment frame 17, power drive system 1 and powerhouse 2 are arranged on the front portion of equipment frame 17, guarantee complete machine operation and operation required drive; Operating desk before and after establishing in the single driver chamber 6 can realize two-wayly joining tiny fragments of stone, coal, etc. plastic operation and bidirectional high speed traveling requirement, and the visual field is good; Two diaxon steering gears are totally four axles, are arranged on the equipment frame bottom, realize complete machine traveling requirement; Middle plough device 18 is board plug type, comprise being installed in and join the plow frame on the tiny fragments of stone, coal, etc. shaping curing means and the vertical lift oil cylinder that links to each other with plow frame and Siping City's row connecting rod, plow frame is provided with the slag stopper that moves up and down, the plow frame bottom is provided with a left side, right guard rail cover, lower end at vertical lift oil cylinder and Siping City's row connecting rod connects a underframe, Siping City's row connecting rod arranged outside displacement transducer, the rotation moldboard that the axis of underframe below is provided with stationary plow plate and rotates around axis, stationary plow plate one end is fixed on the axis of underframe, the other end is hinged with the movable wing moldboard, and the same side at stationary plow plate and movable wing moldboard is provided with telescopic oil cylinder, one side of rotation moldboard links to each other with oil cylinder one end with rotation, rotation is installed on the underframe with the oil cylinder other end, and the opposite side of rotation moldboard is equipped with the telescopic oil cylinder that control movable wing moldboard rotates; Side plough device 19 is convertible, comprise horizontal cross bar, be connected to the up-and-down rod at horizontal cross bar two ends, be connected to the side moldboard of up-and-down rod lower end, be connected to the wing plough plate of side moldboard end, horizontal cross bar consists of flexible horizontal cross bar by the inside and outside bar of mutual socket, up-and-down rod consists of flexible up-and-down rod side moldboard outside installation rotation oil cylinder by the inside and outside bar of mutual socket, wing plough plate arranged outside telescopic oil cylinder, horizontal cross bar arranged outside displacement transducer, this displacement transducer is electrically connected with computer; Combination by side plough device and middle plough device can realize two-way the join requirement of tiny fragments of stone, coal, etc. plastic operation, way traffic requirement.Pillow top clearing apparatus 16 has two rotating brushes, and the pillow top that shaping is complete is cleaned; The vertical clearing apparatus 13 of trackside is with cylinder and trackside scraper plate, and the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place is cleaned, and guarantees that circuit is safe and reliable to operation; Meticulous clearing apparatus is arranged on the rear portion of equipment frame, and has cleaning roller, further cleans pillow top, guarantees the stone tiny fragments of stone, coal, etc. coincidence circuit requirement of pillow top.
This railway is joined tiny fragments of stone, coal, etc. shaping curing means and is also comprised traveling bed device 5, storage tiny fragments of stone, coal, etc. device 4 and railway roadbed scanning means and control system 9, traveling bed device 5 and storage tiny fragments of stone, coal, etc. device 4, make complete machine have the pillow top cleaning function, and the stone tiny fragments of stone, coal, etc. that can store pillow top cleaning is in storage tiny fragments of stone, coal, etc. device 4, by the storage tiny fragments of stone, coal, etc. device stone tiny fragments of stone, coal, etc. is assigned to the circuit both sides according to the circuit needs, realizes a minute tiny fragments of stone, coal, etc. function; The scanning analysis function that railway roadbed scanning means and control system 9 realize railway roadbed instructs and joins tiny fragments of stone, coal, etc. plastic operation.Combination by side plough device 19 and middle plough device 18 realizes the two-way tiny fragments of stone, coal, etc. plastic operation demand of joining.
When according to from right to left operation shown in Figure 1, the anteposition of single driver chamber 6 is operation control bit and operation control bit, when realizing working condition to equipment control and supervision, complete machine operation control and monitor, because the rational deployment of single driver chamber, the operation visual field and the operation visual field are more excellent under this working condition; 6 rear ends, single driver chamber are the high-speed cruising position, control and the operation of supervision complete machine; In the time will cleaning pillow top, clean by 16 pairs of pillow top stone of the pillow top clearing apparatus tiny fragments of stone, coal, etc., the stone tiny fragments of stone, coal, etc. of cleaning is transported to storage tiny fragments of stone, coal, etc. device 4 by traveling bed device 5, realization stores the stone tiny fragments of stone, coal, etc. of cleaning, and according to the circuit requirement, can in time be assigned to the circuit both sides to the stone tiny fragments of stone, coal, etc. that stores by storage tiny fragments of stone, coal, etc. device 4; When will the stone tiny fragments of stone, coal, etc. at the web of the rail, trackside fastener place being cleaned, when guaranteeing that the complete machine job safety requires, by cylinder the trackside scraper plate of the vertical clearing apparatus 13 of trackside is dropped to job position, realize the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place is cleaned; After 16 pairs of pillow top stone of pillow top clearing apparatus tiny fragments of stone, coal, etc. cleaning, can also carry out meticulous cleaning by 12 pairs of pillow tops of meticulous clearing apparatus, make the road bed surface after the cleaning more meet the requirement of operation circuit.Make complete machine effectively guaranteeing the operation visual field, satisfying high-speed line traveling requirement simultaneously by above work pattern, realize two-way the join requirement of tiny fragments of stone, coal, etc. plastic operation, two-way traveling requirement.
This manual at length discloses the present invention, comprises preferred forms, and also can make this area anyone put into practice the present invention, comprise the method for making and using any equipment or system and carry out any introducing.Protection scope of the present invention is limited by accessory claim, and can be included in various modification, remodeling and the equivalents of doing for the present invention in the situation that does not break away from protection domain of the present invention and spirit.
Claims (4)
1. a railway is joined tiny fragments of stone, coal, etc. shaping curing means, comprise single driver chamber (6), power drive system (1), powerhouse (2) and equipment frame (17), it is characterized in that: this device also comprises two diaxon steering gears (15,20), side plough device (19), middle plough device (18), pillow top clearing apparatus (16), the vertical clearing apparatus with trackside of meticulous clearing apparatus (12) (13), set gradually single driver chamber (6) on the equipment frame (17), power drive system (1), powerhouse (2), side plough device (19), middle plough device (18), pillow top clearing apparatus (16), the vertical clearing apparatus of trackside (13) and meticulous clearing apparatus (12), operating desk before and after establishing in single driver chamber (6); Two diaxon steering gears (15,20) are totally four axles, are arranged on equipment frame (17) bottom;
Middle plough device (18) is board plug type, comprise being installed in and join the plow frame on the tiny fragments of stone, coal, etc. shaping curing means and the vertical lift oil cylinder that links to each other with plow frame and Siping City's row connecting rod, plow frame is provided with the slag stopper that moves up and down, the plow frame bottom is provided with a left side, right guard rail cover, lower end at vertical lift oil cylinder and Siping City's row connecting rod connects a underframe, Siping City's row connecting rod arranged outside displacement transducer, the rotation moldboard that the axis of underframe below is provided with stationary plow plate and rotates around axis, stationary plow plate one end is fixed on the axis of underframe, the other end is hinged with the movable wing moldboard, and the same side at stationary plow plate and movable wing moldboard is provided with telescopic oil cylinder, one side of rotation moldboard links to each other with oil cylinder one end with rotation, rotation is installed on the underframe with the oil cylinder other end, and the opposite side of rotation moldboard is equipped with the telescopic oil cylinder that control movable wing moldboard rotates;
Side plough device (19) is convertible, comprise horizontal cross bar, be connected to the up-and-down rod at horizontal cross bar two ends, be connected to the side moldboard of up-and-down rod lower end, be connected to the wing plough plate of side moldboard end, horizontal cross bar consists of flexible horizontal cross bar by the inside and outside bar of mutual socket, up-and-down rod consists of flexible up-and-down rod side moldboard outside installation rotation oil cylinder by the inside and outside bar of mutual socket, wing plough plate arranged outside telescopic oil cylinder, horizontal cross bar arranged outside displacement transducer, this displacement transducer is electrically connected with computer;
Pillow top clearing apparatus (16) has two rotating brushes, and the pillow top that shaping is complete is cleaned; The vertical clearing apparatus of trackside (13) is with cylinder and trackside scraper plate, and the stone tiny fragments of stone, coal, etc. at the web of the rail and trackside fastener place is cleaned; Meticulous clearing apparatus (12) is arranged on the rear portion of equipment frame, and has cleaning roller, further cleans pillow top.
2. railway according to claim 1 is joined tiny fragments of stone, coal, etc. shaping curing means, characterized by further comprising traveling bed device (5) and storage tiny fragments of stone, coal, etc. device (4), and it is arranged on the equipment frame (17).
3. railway according to claim 1 and 2 is joined tiny fragments of stone, coal, etc. shaping curing means, characterized by further comprising railway roadbed scanning means and control system (9), realizes the scanning analysis function to railway roadbed, instructs and joins tiny fragments of stone, coal, etc. plastic operation.
According to claim 1 and 2 or 3 described railways join tiny fragments of stone, coal, etc. shaping curing means, it is characterized in that single driver chamber (6) is arranged on equipment frame (17) middle part, power drive system (1) and powerhouse (2) are arranged on front portion or the rear portion of equipment frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210449633.1A CN102899991B (en) | 2012-11-12 | 2012-11-12 | Railway ballast distribution reshaping and curing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210449633.1A CN102899991B (en) | 2012-11-12 | 2012-11-12 | Railway ballast distribution reshaping and curing device |
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| CN102899991A true CN102899991A (en) | 2013-01-30 |
| CN102899991B CN102899991B (en) | 2014-06-18 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104179087A (en) * | 2014-09-04 | 2014-12-03 | 昆明学院 | Mechanization ballast discharging and filling machine used among sleepers |
| CN104179085A (en) * | 2014-09-04 | 2014-12-03 | 昆明学院 | Vibration rotary excavating ballast discharging and filling machine used among sleepers |
| CN104179083A (en) * | 2014-09-04 | 2014-12-03 | 昆明学院 | Under-rail vibrating ballast pushing device |
| CN104325986A (en) * | 2014-11-03 | 2015-02-04 | 南车长江车辆有限公司 | Control system and engineering truck with control system |
| CN108677628A (en) * | 2018-06-07 | 2018-10-19 | 中国铁建高新装备股份有限公司 | A kind of intelligence matches tiny fragments of stone, coal, etc. shaping vehicle |
| AU2015342461B2 (en) * | 2014-11-03 | 2018-12-06 | Crrc Yangtze Co., Ltd | Engineering vehicle having ballast unloading device and ballast levelling device |
| CN110172945A (en) * | 2019-05-31 | 2019-08-27 | 中国铁建高新装备股份有限公司 | Ballast bed of track removes sand vehicle |
| CN113338090A (en) * | 2021-06-24 | 2021-09-03 | 金鹰重型工程机械股份有限公司 | Material backfilling, leveling and cleaning transport vehicle |
| CN114466958A (en) * | 2019-06-26 | 2022-05-10 | 系统7道碴整形机有限公司 | Ballast levelling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104179087A (en) * | 2014-09-04 | 2014-12-03 | 昆明学院 | Mechanization ballast discharging and filling machine used among sleepers |
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| CN110172945A (en) * | 2019-05-31 | 2019-08-27 | 中国铁建高新装备股份有限公司 | Ballast bed of track removes sand vehicle |
| CN110172945B (en) * | 2019-05-31 | 2021-04-23 | 中国铁建高新装备股份有限公司 | Track bed sand removing vehicle |
| CN114466958A (en) * | 2019-06-26 | 2022-05-10 | 系统7道碴整形机有限公司 | Ballast levelling machine |
| CN113338090A (en) * | 2021-06-24 | 2021-09-03 | 金鹰重型工程机械股份有限公司 | Material backfilling, leveling and cleaning transport vehicle |
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| CN102899991B (en) | 2014-06-18 |
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Address after: 650215 Kunming City, Yunnan sheep sheep Wang Fang No. 384 Patentee after: CRCC HIGH-TECH EQUIPMENT Corp.,Ltd. Address before: 650215 Kunming City, Yunnan sheep sheep Wang Fang No. 384 Patentee before: KUNMING CHINA RAILWAY LARGE MAINTENANCE MACHINERY GROUP Co.,Ltd. |
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Application publication date: 20130130 Assignee: BEIJING RUIWEITONG ENGINEERING MACHINERY Co.,Ltd. Assignor: CRCC HIGH-TECH EQUIPMENT Corp.,Ltd. Contract record no.: X2023530000016 Denomination of invention: A type of railway ballast shaping and maintenance device Granted publication date: 20140618 License type: Common License Record date: 20230419 |
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