CN102896014A - Fully-automatic hydraulic fine rubber powder machine - Google Patents
Fully-automatic hydraulic fine rubber powder machine Download PDFInfo
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- CN102896014A CN102896014A CN2011102134312A CN201110213431A CN102896014A CN 102896014 A CN102896014 A CN 102896014A CN 2011102134312 A CN2011102134312 A CN 2011102134312A CN 201110213431 A CN201110213431 A CN 201110213431A CN 102896014 A CN102896014 A CN 102896014A
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- grinding disc
- rubber powder
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- powder machine
- fine rubber
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Abstract
The invention relates to a fully-automatic hydraulic fine rubber powder machine comprising a housing, a feeding hopper and a discharging port provided on the housing, a feeding screw arranged below the feeding hopper, a static grinding disc arranged at an output end of the feeding screw, and a dynamic grinding disc corresponding to the static grinding disc. The dynamic grinding disc is connected to an output shaft of a hydraulic motor. The hydraulic motor communicates with a hydraulic pump. The hydraulic pump communicates with a feeding hydraulic motor. The feeding hydraulic motor is connected with the feeding screw. A hydraulic cylinder and the feeding hydraulic motor are driven in a hydraulic-driving transmission mode, such that torque is increased, and acceleration and force during force transmission are improved. According to the invention, dynamic grinding disc diameter is increased, such that material feeding amount is relatively increased, and the output of the whole machine is high. The dynamic grinding disc of the fine rubber powder machine adopts an alloy which is an alloy of nickel, chromium and tungsten carbide. Output is effectively improved, electricity consumption is effectively reduced, a one-time powder forming effect is achieved, and maintenance rate is low.
Description
Technical field
The present invention relates to material and grind the field, be specifically related to the rubber fine crushing, particularly a kind of Full-automatic hydraulic fine rubber powder machine.
Background technology
Rubber powder refers to the Powdered elastomeric material that waste rubber goods obtains through pulverizing the processing processing.Rubber powder is widely used in the fields such as physical culture plastic sports ground, recreation ground, rubber floor tile, waterproof roll, water-repellent paint, highway modified pitch, rubber.
Rubber powder is divided into normal temperature rubber powder, freezing rubber powder, putty rubber powder, instant dissolving glue powder, ultra tiny rubber powder and fine glue powder by method for making; Load-carrying tire rubber powder, car tyre rubber powder and footwear rubber powder etc. can be divided into by raw material sources, activated rubber powder and activated rubber powder not can be divided into by whether activating; Divide ultra-fine rubber powder and general rubber powder by the size of particle diameter.
Rubber powder is thinner, and its performance is better.Tire is after mixing a certain proportion of fine glue powder, and the indexs such as the hot strength of its vulcanizate, percentage elongation and abrasion are greatly improved; After the highway asphalt is added fine glue powder, and fatigue durability, cut growth resistance, the performance such as permeable is all than the height that does not add rubber powder, and effect is also better! The consumption of annual rubber powder is about 300,000 tons!
The fine glue powder manufacturing process all is to adopt Jiangsu at present, the fine rubber powder machine that the ground such as Jiangyin produce, mainly all be to adopt the moving pulley decelerates of motor straight tape splicing, the movable grinding disc that drives on the driving shaft rotates, make between movable grinding disc and the fixed millstone produce shear and frictional force after realize that the mode of crushing material is produced, this structure is not innovated more than 10 years! The core component of rubber powder production is exactly mill, but the mill diameter of process using is little at present, generally all at 260 millimeters to 280 millimeters, yield poorly, per hour about 70 kilograms, quick heating, there is defective in design, mill is loosening easily, disposable powder formation rate is low, a powder formation rate 25%, and abrasive disk life-span is short, just need every half a year to change, changing once needs 5000 yuan.These defectives are restricting production efficiency and the cost of fine rubber powder machine.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of simple and reasonable, electric quantity consumption is low, abrasive disk life-span is long, can reach the Full-automatic hydraulic fine rubber powder machine that once becomes powder.
Technical scheme of the present invention is such realization: a kind of Full-automatic hydraulic fine rubber powder machine, comprise housing, be opened in feed hopper and discharging opening on the housing, be arranged on the feed hopper below the spiral follower arm, be arranged on the static cutting disk of spiral follower arm output, the movable grinding disc corresponding with static cutting disk, described movable grinding disc is connected with the output shaft of hydraulic motor, hydraulic motor is connected with hydraulic pump, hydraulic pump is connected with the feeding liquid pressure motor again, and the feeding liquid pressure motor is connected with the spiral follower arm.
Successively to being outside equipped with feed zone, corase grind district and correct grinding district, the external diameter of described movable grinding disc is 400 millimeters to 600 millimeters centered by charging aperture in described movable grinding disc bottom surface, and internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.
Be provided with control panel on the described housing.
Be provided with the cooling tap on the output shaft of described hydraulic motor.
Described hydraulic motor outer cover is equipped with the guide pillar framework.
Be provided with opening to the strip slot of circumferencial direction in described feed zone, corase grind district and the correct grinding district, be arranged on the density of the strip slot on the feed zone less than the density that is arranged on the strip slot in the corase grind district, be arranged on the density of the strip slot in the corase grind district less than the density that is arranged on the strip slot in the correct grinding district.
The moment of torsion of described movable grinding disc transmission is 5000 Ns of rice of 1200 Niu Mizhi.
Described movable grinding disc is alloy millstone, and described alloy is the alloy of nickel, chromium and tungsten carbide.
The present invention has following good effect: this product uses the transmission of hydraulic system realizable force, drive hydraulic cylinder and feeding liquid pressure motor by the hydraulically powered kind of drive, increase moment of torsion, be increased to 5000 Ns of rice of 1200 Niu Mizhi from 120 Ns of rice of original technique; This product has strengthened the movable grinding disc diameter, has been increased to 400 millimeters to 600 millimeters from original 260 millimeters to 280 millimeters, and the material feeding amount improves relatively, and complete machine output is high; This product adopts alloy millstone, and alloy is the alloy of nickel, chromium and tungsten carbide; The present invention adopts up-to-date runner design, not only effectively improves the yield reducation power consumption, reaches the effect of disposable one-tenth powder, and abrasive disk life-span reaches more than 1 year, and the maintenance rate is low.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is left view of the present invention;
Fig. 3 is movable grinding disc structural representation of the present invention.
The specific embodiment
Shown in Fig. 1,3, a kind of Full-automatic hydraulic fine rubber powder machine comprises housing 11, is opened in the feed hopper 6 on housing 11 tops and is opened in the discharging opening 7 that housing 11 middle and lower parts are connected with feed hopper 6.Be arranged on the spiral follower arm 15 that material can be advanced to the pulverizing direction of feed hopper 6 belows.Be arranged on the static cutting disk 5 of spiral follower arm 15 outputs, be provided with the material feeding mouth on the static cutting disk 5.The position corresponding with static cutting disk 5 is provided with and static cutting disk 5 equal-sized movable grinding discs 4, and this movable grinding disc 4 is connected with the output shaft of hydraulic motor 2, and the mechanical force of hydraulic motor 2 drives movable grinding disc 4 and rotates.Hydraulic motor 2 is connected with hydraulic pump 1 by pipeline, and the hydraulic energy that hydraulic pump is provided changes mechanical energy into.Hydraulic pump 1 is connected with feeding liquid pressure motor 14 by pipeline again, drives hydraulic motor 2 and feeding liquid pressure motor 14 by a hydraulic pump 1, realizes that hydraulic power supply drives two transmission mechanisms.Feeding liquid pressure motor 14 is connected with spiral follower arm 15, realizes that material advances to static cutting disk and movable grinding disc direction.Use the transmission of hydraulic system realizable force, drive hydraulic cylinder and feeding liquid pressure motor by the hydraulically powered kind of drive, increased moment of torsion, be increased to 5000 Ns of rice of 1200 Niu Mizhi from 120 Ns of original rice.
Shown in Fig. 1,3, movable grinding disc 4 distinguishes 12 to being outside equipped with feed zone 9, corase grind district 10 and correct grinding towards the one side of static cutting disk direction successively centered by the charging aperture 13 of movable grinding disc 4, the external diameter of described movable grinding disc 4 is 400 millimeters to 600 millimeters, internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.The movable grinding disc of design has increased the diameter of mill like this, can effectively improve output, reduces power consumption, can reach the effect of disposable one-tenth powder, effectively solves the shortcoming that present technique exists.
As shown in Figure 1, 2, be provided with control panel 8 on the described housing 11, control panel 8 is connected with control circuit, can realize controlling the operation of hydraulic pump 1, hydraulic motor 2, feeding liquid pressure motor 14.
As shown in Figure 1, be provided with cooling tap 3 on the output shaft of described hydraulic motor 2, effectively controlled this product too fast too high problem of hydraulic motor 2 intensifications when operation.
As shown in Figure 1, 2, hydraulic motor 2 outer cover are equipped with guide pillar framework 16.Adopting guide pillar framework 16 is four guide pillar tower structures, guarantee the main body rigidity, avoid the nonparallelism defective in gap between traditional structure sound mill, guaranteed movable grinding disc 4 and static cutting disk 5 stability when operation, and guaranteed that the gap width between movable grinding disc 4 and the static cutting disk 5 is constant, realized better, more stable crushing effect.
As shown in Figure 3, be provided with opening to the strip slot of circumferencial direction in described feed zone 9, corase grind district 10 and the correct grinding district 12, be arranged on the density of the strip slot on the feed zone 9 less than the density that is arranged on the strip slot in the corase grind district 10, be arranged on the density of the strip slot in the corase grind district 10 less than the density that is arranged on the strip slot in the correct grinding district 12.The meticulous abrasive dust that has guaranteed after material enters milling zone is set like this, guarantees that disposable pulverizing is to specification.
The moment of torsion that described movable grinding disc 4 transmits is 5000 Ns of rice of 1200 Niu Mizhi.Described movable grinding disc 4 is alloy millstone, and described alloy is the alloy of nickel, chromium and tungsten carbide.
This product adopts special movable grinding disc 4 and static cutting disk 5, guarantees that disposable pulverizing is to specification.Movable grinding disc 4 uses alloy abrasion resistance materials to make, and guarantees year need not change cutter half a year to one.Effectively greatly reduce operating cost.Overall structure adopts four guide pillar tower structures, guarantees the main body rigidity, avoids the nonparallelism defective in gap between the moving fixed millstone of traditional structure.Hydraulic drive has the reverse self-regulating function on a large scale of the unexistent power of motor-driven and speed.The Auto-matching of charging, abrasive material two parts power and speed parameter has reduced automatically controlled complexity.This product hydraulic running power substantially constant, the large torque of the slow-speed of revolution has reduced the machine caloric value, and effective power increases substantially, and the power of motor utilization rate improves greatly.A hydraulic power supply drives two transmission mechanisms, has reduced the Auto-matching of motor and mechanism's quantity charging, abrasive material two parts power and speed parameter, has reduced automatically controlled complexity.Overall structure adopts four guide pillar tower structures, guarantees the main body rigidity, avoids the nonparallelism defective in gap between the moving fixed millstone of traditional structure.
Claims (8)
1. Full-automatic hydraulic fine rubber powder machine, comprise housing (11), be opened in feed hopper (6) and discharging opening (7) on the housing (11), be arranged on the spiral follower arm (15) of feed hopper (6) below, be arranged on the static cutting disk (5) of spiral follower arm (15) output, the movable grinding disc (4) corresponding with static cutting disk (5), it is characterized in that: described movable grinding disc (4) is connected with the output shaft of hydraulic motor (2), hydraulic motor (2) is connected with hydraulic pump (1), hydraulic pump (1) is connected with feeding liquid pressure motor (14) again, and feeding liquid pressure motor (14) is connected with spiral follower arm (15).
2. Full-automatic hydraulic fine rubber powder machine according to claim 1, it is characterized in that: (12) are distinguished to being outside equipped with feed zone (9), corase grind district (10) and correct grinding successively in described movable grinding disc (4) bottom surface centered by charging aperture (13), the external diameter of described movable grinding disc (4) is 400 millimeters to 600 millimeters, internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.
3. Full-automatic hydraulic fine rubber powder machine according to claim 1 is characterized in that: be provided with control panel (8) on the described housing (11).
4. Full-automatic hydraulic fine rubber powder machine according to claim 1 is characterized in that: be provided with cooling tap (3) on the output shaft of described hydraulic motor (2).
5. Full-automatic hydraulic fine rubber powder machine according to claim 1, it is characterized in that: described hydraulic motor (2) outer cover is equipped with guide pillar framework (16).
6. Full-automatic hydraulic fine rubber powder machine according to claim 2, it is characterized in that: be provided with opening to the strip slot of circumferencial direction in described feed zone (9), corase grind district (10) and the correct grinding district (12), be arranged on the density of the strip slot on the feed zone (9) less than the density that is arranged on the strip slot in the corase grind district (10), be arranged on the density of the strip slot in the corase grind district (10) less than the density that is arranged on the strip slot in the correct grinding district (12).
7. Full-automatic hydraulic fine rubber powder machine according to claim 2 is characterized in that: the moment of torsion that described movable grinding disc (4) transmits is 5000 Ns of rice of 1200 Niu Mizhi.
8. Full-automatic hydraulic fine rubber powder machine according to claim 2, it is characterized in that: described movable grinding disc (4) is alloy millstone, and described alloy is the alloy of nickel, chromium and tungsten carbide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110213431.2A CN102896014B (en) | 2011-07-27 | 2011-07-27 | Full-automatic hydraulic fine rubber powder machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110213431.2A CN102896014B (en) | 2011-07-27 | 2011-07-27 | Full-automatic hydraulic fine rubber powder machine |
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| Publication Number | Publication Date |
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| CN102896014A true CN102896014A (en) | 2013-01-30 |
| CN102896014B CN102896014B (en) | 2015-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110213431.2A Expired - Fee Related CN102896014B (en) | 2011-07-27 | 2011-07-27 | Full-automatic hydraulic fine rubber powder machine |
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| CN (1) | CN102896014B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258925A (en) * | 2014-09-30 | 2015-01-07 | 湖南清河重工机械有限公司 | Rotating wheel milling machine for crushing powder sinter |
| CN105839902A (en) * | 2016-05-20 | 2016-08-10 | 温州市和润涂饰有限公司 | Homogenizer for cement dry-powder putty for wall face of building |
| CN108772983A (en) * | 2018-06-27 | 2018-11-09 | 南京工程学院 | A kind of automatic hydraulic rubber fine pulverizer |
| CN111760676A (en) * | 2020-06-30 | 2020-10-13 | 丽水学院 | High-speed shearing mill with remote monitoring function and use method thereof |
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2011
- 2011-07-27 CN CN201110213431.2A patent/CN102896014B/en not_active Expired - Fee Related
Patent Citations (11)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258925A (en) * | 2014-09-30 | 2015-01-07 | 湖南清河重工机械有限公司 | Rotating wheel milling machine for crushing powder sinter |
| CN105839902A (en) * | 2016-05-20 | 2016-08-10 | 温州市和润涂饰有限公司 | Homogenizer for cement dry-powder putty for wall face of building |
| CN108772983A (en) * | 2018-06-27 | 2018-11-09 | 南京工程学院 | A kind of automatic hydraulic rubber fine pulverizer |
| CN111760676A (en) * | 2020-06-30 | 2020-10-13 | 丽水学院 | High-speed shearing mill with remote monitoring function and use method thereof |
| CN111760676B (en) * | 2020-06-30 | 2022-02-08 | 丽水学院 | High-speed shearing mill with remote monitoring function and use method thereof |
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| Publication number | Publication date |
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| CN102896014B (en) | 2015-09-23 |
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Granted publication date: 20150923 Termination date: 20160727 |