CN203077502U - Waste plastic cutting and kneading device - Google Patents
Waste plastic cutting and kneading device Download PDFInfo
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- CN203077502U CN203077502U CN2013200890216U CN201320089021U CN203077502U CN 203077502 U CN203077502 U CN 203077502U CN 2013200890216 U CN2013200890216 U CN 2013200890216U CN 201320089021 U CN201320089021 U CN 201320089021U CN 203077502 U CN203077502 U CN 203077502U
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- moving knife
- kneading
- bucket
- waste
- barrel
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- 238000004898 kneading Methods 0.000 title claims abstract description 52
- 239000004033 plastic Substances 0.000 title claims abstract description 30
- 229920003023 plastic Polymers 0.000 title claims abstract description 30
- 239000002699 waste material Substances 0.000 title claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 11
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 239000008187 granular material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000010791 domestic waste Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本实用新型公开了一种废旧塑料切断捏合装置,包括机架,机架上安装有捏合桶,捏合桶的上端和下端分别设有进料口和出料口,捏合桶桶壁内侧水平设置有至少一个定刀,捏合桶底部转动安装有动刀安装座,动刀安装座上水平安装有至少一个动刀,动刀安装座由驱动装置驱动旋转。废旧塑料放入捏合桶后,驱动装置驱动动刀安装座旋转,带动捏合桶内的废旧塑料高速旋转起来,旋转过程中废旧塑料被动刀和定刀不断剪切,由于废旧塑料高速旋转,通过自摩擦产生热量,使其在捏合桶内达到熔融状态,并粘贴在一起,经切断使废旧塑料捏合最终成为颗粒状并通过出料口进行出料。该切断捏合装置融合了切断和捏合的过程,工艺简单、能耗低、占地面积小,并且捏合效果好。
The utility model discloses a cutting and kneading device for waste plastics, which comprises a frame, on which a kneading barrel is installed, the upper end and the lower end of the kneading barrel are respectively provided with a material inlet and a material outlet, and the inner side of the kneading barrel wall is horizontally arranged with There is at least one fixed knife, the bottom of the kneading barrel is rotated and installed with a moving knife mounting seat, and at least one moving knife is horizontally installed on the moving knife mounting seat, and the moving knife mounting seat is driven to rotate by a driving device. After the waste plastic is put into the kneading barrel, the driving device drives the rotating knife mounting seat to rotate, and the waste plastic in the kneading barrel is driven to rotate at a high speed. During the rotation, the waste plastic is continuously cut by the passive knife and the fixed knife. Friction generates heat, which makes it reach a molten state in the kneading barrel, and sticks together. After cutting, the waste plastic is kneaded and finally becomes granular and discharged through the discharge port. The cutting and kneading device integrates the cutting and kneading processes, has simple process, low energy consumption, small footprint and good kneading effect.
Description
技术领域technical field
本实用新型涉及到切断捏合装置,特别是指一种废旧塑料切断捏合装置。The utility model relates to a cutting and kneading device, in particular to a waste plastic cutting and kneading device.
背景技术Background technique
目前生活垃圾中废旧塑料回收后进行再利用的方式通常是先将各种塑料分别挑选出来进行分类,然后再破碎、清洗、干燥、造粒,整个工艺流程占地面积大,不仅需要的人工多,耗电、耗水也多,使得废旧塑料回收再利用的成本较高,各个工艺步骤需要在不同的设备上实现,因此,一种可以减化工艺、降低成本的装置成为该行业的迫切需求。At present, the recycling method of waste plastics in domestic waste is usually to select various plastics for classification, and then crush, clean, dry, and granulate. The entire process occupies a large area and requires a lot of labor. , consumes a lot of electricity and water, which makes the cost of recycling waste plastics high, and each process step needs to be realized on different equipment. Therefore, a device that can simplify the process and reduce the cost has become an urgent need for the industry .
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种废旧塑料切断捏合装置,该切断捏合装置可同时对废旧塑料切断并且熔融捏合成粒、能耗低、占地面积小、成本低,并且捏合效果好,解决了传统工艺占地面积大、能耗高、成本高的问题。The technical problem to be solved by the utility model is to provide a cutting and kneading device for waste plastics, which can simultaneously cut and melt and knead waste plastics into granules, with low energy consumption, small footprint, low cost, and excellent kneading effect Well, it solves the problems of large floor area, high energy consumption and high cost of traditional technology.
为解决上述技术问题,本实用新型的技术方案是:一种废旧塑料切断捏合装置,包括机架,所述机架上安装有捏合桶,所述捏合桶的上端和下端分别设有进料口和出料口,捏合桶的桶壁内侧水平设置有至少一个定刀,捏合桶的底部转动安装有动刀安装座,所述动刀安装座上水平安装有至少一个动刀,该动刀与定刀相互配合剪切,所述动刀安装座由驱动装置驱动旋转。In order to solve the above technical problems, the technical solution of the utility model is: a waste plastic cutting and kneading device, including a frame, a kneading barrel is installed on the frame, and the upper end and the lower end of the kneading barrel are respectively provided with feeding ports and the discharge port, at least one fixed knife is horizontally arranged on the inner side of the barrel wall of the kneading barrel, and a moving knife mounting seat is installed on the bottom of the kneading barrel, and at least one moving knife is horizontally installed on the moving knife mounting seat. The fixed knives cooperate with each other to cut, and the moving knife mounting seat is driven to rotate by the driving device.
作为一种优选的方案,所述出料口处安装有由气缸控制开闭的阀门。As a preferred solution, a valve controlled by a cylinder to open and close is installed at the discharge port.
作为一种优选的方案,所述捏合桶自上而下包括进料斗和工作桶,进料斗与工作桶可拆卸连接,所述进料口设置于进料斗的上端,所述出料口设置于工作桶的下端。As a preferred solution, the kneading barrel includes a feed hopper and a working barrel from top to bottom, the feeding hopper is detachably connected to the working barrel, the feed inlet is arranged at the upper end of the feed hopper, and the discharge The mouth is arranged at the lower end of the working bucket.
作为一种优选的方案,所述捏合桶的桶壁外包裹有保温材料。As a preferred solution, the barrel wall of the kneading barrel is wrapped with thermal insulation material.
作为一种优选的方案,所述定刀的数目为多个,每个定刀均径向设置,各定刀在捏合桶内壁沿圆周均匀分布。As a preferred solution, there are multiple fixed knives, each fixed knife is arranged radially, and the fixed knives are evenly distributed along the circumference of the inner wall of the kneading barrel.
作为一种优选的方案,所述动刀安装座为圆盘形,动刀安装座与捏合桶同心设置,所述动刀的数目为多个,每个动刀均径向设置,各动刀在动刀安装座上圆周均匀分布。As a preferred solution, the moving knife mounting seat is disc-shaped, and the moving knife mounting seat is arranged concentrically with the kneading barrel. The number of the moving knives is multiple, and each moving knife is arranged radially. Evenly distributed on the circumference of the moving knife mounting seat.
作为一种优选的方案,所述驱动装置包括电机,该电机与动刀安装座之间通过皮带轮传动机构连接。As a preferred solution, the driving device includes a motor, which is connected to the moving knife mounting seat through a pulley transmission mechanism.
采用了上述技术方案后,本实用新型的有益效果是:一种废旧塑料切断捏合装置,包括机架,所述机架上安装有捏合桶,所述捏合桶的上端和下端分别设有进料口和出料口,捏合桶的桶壁内侧水平设置有至少一个定刀,捏合桶的底部转动安装有动刀安装座,所述动刀安装座上水平安装有至少一个动刀,所述动刀安装座由驱动装置驱动旋转。各种废旧塑料放入捏合桶后,驱动装置驱动动刀安装座旋转,从而带动捏合桶内的废旧塑料持续高速旋转,旋转过程中废旧塑料被动刀和定刀不断剪切切断,由于废旧塑料高速旋转,通过自摩擦产生热量,使其在捏合桶内达到熔融状态,并粘贴在一起,并再通过剪切,使废旧塑料最终捏合成为颗粒状通过出料口进行出料。该切断捏合装置同时融合了切断和捏合的过程,工艺简单、能耗低、占地面积小、成本低,并且捏合效果好。After adopting the above technical scheme, the beneficial effect of the utility model is: a waste plastic cutting and kneading device, including a frame, a kneading barrel is installed on the frame, and the upper end and the lower end of the kneading barrel are respectively provided with feeding At least one fixed knife is installed horizontally on the inner side of the barrel wall of the kneading barrel, and a moving knife mounting seat is installed on the bottom of the kneading barrel, and at least one moving knife is horizontally installed on the moving knife mounting seat. The knife mounting seat is driven to rotate by a driving device. After all kinds of waste plastics are put into the kneading barrel, the driving device drives the moving knife mounting seat to rotate, thereby driving the waste plastics in the kneading barrel to continue to rotate at high speed. Rotate, generate heat through self-friction, make it reach a molten state in the kneading barrel, and stick together, and then through shearing, the waste plastic is finally kneaded into granules and discharged through the discharge port. The cutting and kneading device combines the cutting and kneading processes simultaneously, has simple process, low energy consumption, small occupied area, low cost and good kneading effect.
又由于所述出料口处安装有阀门,阀门的开闭由气缸控制,使得废旧物料可以充分熔融后再进行剪切捏合的过程,保证了捏合能达到较好的效果。And because the valve is installed at the discharge port, the opening and closing of the valve is controlled by the cylinder, so that the waste materials can be fully melted and then sheared and kneaded, which ensures that the kneading can achieve better results.
又由于所述捏合桶自上而下包括进料斗和工作桶,进料斗与工作桶可拆卸连接,所述进料口设置于进料斗的上端,所述出料口设置于工作桶的下端,因此,可根据实际的生产的场所而灵活的调整进料口的位置,便于布置整个生产线。Since the kneading barrel includes a feed hopper and a working barrel from top to bottom, the feeding hopper and the working barrel are detachably connected, the feed inlet is arranged at the upper end of the feed hopper, and the discharge outlet is arranged at the working barrel Therefore, the position of the feed inlet can be flexibly adjusted according to the actual production site, which facilitates the layout of the entire production line.
又由于所述捏合桶的桶壁外包裹有保温材料,有利于废旧塑料在捏合桶内快速达到熔融状态。And because the barrel wall of the kneading barrel is wrapped with heat-insulating material, it is beneficial for waste plastics to quickly reach a molten state in the kneading barrel.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
附图中:1.机架;2.捏合桶;21.进料斗;22.工作桶;3.进料口;4.出料口;5.定刀;6.动刀安装座;7.动刀;8.电机;9.气缸;10.主动轮;11.从动轮。In the attached drawings: 1. Rack; 2. Kneading barrel; 21. Feed hopper; 22. Working barrel; 3. Feed inlet; .Moving knife; 8. Motor; 9. Cylinder; 10. Driving wheel; 11. Driven wheel.
具体实施方式Detailed ways
下面通过具体实施例对本实用新型所述的一种废旧塑料切断捏合装置作进一步的详细描述。The waste plastic cutting and kneading device described in the present utility model will be further described in detail through specific examples below.
如图1所示,一种废旧塑料切断捏合装置,包括机架1,所述机架1上安装有捏合桶2,所述捏合桶2的上端和下端分别设有进料口3和出料口4,本实施例中所述捏合桶2自上而下包括进料斗21和工作桶22,进料斗21与工作桶22可拆卸连接,工作桶22的桶壁外包裹有保温材料,所述进料口3设置于进料斗21的上端,所述出料口4设置于工作桶22的下端,本实施例中所述出料口4处安装有阀门,所述阀门的开闭由气缸9控制。As shown in Figure 1, a kind of waste and old plastic cutting kneading device comprises
工作桶22的桶壁内侧水平设置有至少一个定刀5,每个定刀5均径向设置,定刀5在桶壁内侧均匀分布,工作桶22的底部转动安装有圆盘形的动刀安装座6,动刀安装座6与工作桶22同心设置,所述动刀安装座6上水平安装有至少一个动刀7,每个动刀7均径向设置,动刀7在动刀安装座6上圆周均匀分布,所述动刀安装座6由驱动装置驱动旋转。本实施例中所述驱动装置为电机8,电机8的输出轴上设置有主动轮10,动刀安装座6包括旋转轴,所述旋转轴上设置有从动轮11,主动轮10与从动轮11之间通过皮带传动。The inner side of the barrel wall of the working
工作时,首先将各种废旧塑料放入捏合桶2后,开启电机8,通过主动轮10和从动轮11之间的皮带传动,驱动动刀安装座6旋转,从而动刀7在工作桶22内的高速旋转起来,旋转过程中废旧塑料被动刀7和定刀5不断剪切,通过自摩擦产生热量,使其在工作桶22内达到熔融状态,并粘贴在一起,充分熔融后,通过定刀5和动刀7的剪切,使废旧塑料最终切断捏合成为颗粒状,此时通过气缸9开启控制出料口4的阀门,通过出料口4进行出料。该切断捏合装置同时融合了切断和捏合的工程,工艺简单、能耗低、占地面积小、成本低,并且捏合效果好。When working, first put all kinds of waste plastics into the kneading
Claims (7)
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CN2013200890216U CN203077502U (en) | 2013-02-27 | 2013-02-27 | Waste plastic cutting and kneading device |
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CN2013200890216U CN203077502U (en) | 2013-02-27 | 2013-02-27 | Waste plastic cutting and kneading device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103128874A (en) * | 2013-02-27 | 2013-06-05 | 张家港联冠环保科技有限公司 | Waste and old plastic cutting and kneading apparatus |
CN103372933A (en) * | 2013-07-27 | 2013-10-30 | 张家港市亿利机械有限公司 | Crushing barrel for waste plastic film recycling and granulating line |
-
2013
- 2013-02-27 CN CN2013200890216U patent/CN203077502U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103128874A (en) * | 2013-02-27 | 2013-06-05 | 张家港联冠环保科技有限公司 | Waste and old plastic cutting and kneading apparatus |
CN103372933A (en) * | 2013-07-27 | 2013-10-30 | 张家港市亿利机械有限公司 | Crushing barrel for waste plastic film recycling and granulating line |
CN103372933B (en) * | 2013-07-27 | 2015-12-30 | 张家港市亿利机械有限公司 | Waste plastic film reclaims the broken cylinder of granulation line |
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Granted publication date: 20130724 Termination date: 20180227 |