CN102896014B - Full-automatic hydraulic fine rubber powder machine - Google Patents
Full-automatic hydraulic fine rubber powder machine Download PDFInfo
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- CN102896014B CN102896014B CN201110213431.2A CN201110213431A CN102896014B CN 102896014 B CN102896014 B CN 102896014B CN 201110213431 A CN201110213431 A CN 201110213431A CN 102896014 B CN102896014 B CN 102896014B
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Abstract
The present invention relates to a kind of Full-automatic hydraulic fine rubber powder machine, comprise housing, be opened in feed hopper on housing with discharging opening, be arranged on the spiral follower arm below feed hopper, the static cutting disk being arranged on spiral follower arm output, the movable grinding disc corresponding with static cutting disk, described movable grinding disc is connected with the output shaft of hydraulic motor, hydraulic motor is connected with hydraulic pump, hydraulic pump is connected with feeding liquid pressure motor again, and feeding liquid pressure motor is connected with spiral follower arm; Drive hydraulic cylinder and feeding liquid pressure motor by the hydraulically powered kind of drive, add moment of torsion, improve acceleration when power is transmitted and strength; This product increases movable grinding disc diameter, and material feeding amount improves relatively, and complete machine output is high; Adopt fine glue powder alloy movable grinding disc nickel, alloy is the alloy of nickel, chromium and tungsten carbide, and not only effectively improve output and reduce power consumption, reach the effect of disposable one-tenth powder, maintenance rate is low.
Description
Technical field
The present invention relates to material and grind field, be specifically related to rubber fine crushing, particularly a kind of Full-automatic hydraulic fine rubber powder machine.
Background technology
Rubber powder refers to the Powdered elastomeric material that waste rubber goods obtains through pulverizing processing process.Rubber powder is widely used in the fields such as physical culture plastic sports ground, recreation ground, rubber floor tile, waterproof roll, water-repellent paint, highway modified pitch, rubber.
Rubber powder is divided into normal temperature rubber powder, freezing rubber powder, putty rubber powder, instant dissolving glue powder, ultra tiny rubber powder and fine glue powder by method for making; Load-carrying tire rubber powder, car tyre rubber powder and footwear rubber powder etc. can being divided into by raw material sources, activated rubber powder and non-activated rubber powder can being divided into by whether activating; Ultra-fine rubber powder and general rubber powder is divided by the size of particle diameter.
Rubber powder is thinner, and its performance is better.Tire is after mixing a certain proportion of fine glue powder, and hot strength, the index such as percentage elongation and abrasion of its vulcanizate are greatly improved; Highway asphalt is added after fine glue powder, and the performance such as fatigue durability, cracking resistance mouth increase, permeable is all than the height not adding rubber powder, and effect is also better! The consumption of annual rubber powder is at about 300,000 tons!
Current fine glue powder manufacturing process is all adopt Jiangsu, the fine rubber powder machine that the ground such as Jiangyin produce, main is all adopt motor straight tape splicing to move pulley decelerates, the movable grinding disc on driving shaft is driven to rotate, the mode realizing crushing material after making to produce shearing and frictional force between movable grinding disc and fixed millstone is produced, and this structure is not innovated for more than 10 years! The core component that rubber powder is produced is exactly mill, but the grinding wheel diameter of technique employing is at present little, generally all at 260 millimeters to 280 millimeters, yield poorly, about 70 kilograms per hour, quick heating, design existing defects, mill easily loosens, disposable powder formation rate is low, a powder formation rate 25%, and abrasive disk life-span is short, just need every half a year to change, change and once need 5000 yuan.These defects govern production efficiency and the cost of fine rubber powder machine.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of simple and reasonable, electric quantity consumption is low, abrasive disk life-span is long, can reach the Full-automatic hydraulic fine rubber powder machine once becoming powder.
Technical scheme of the present invention is such realization: a kind of Full-automatic hydraulic fine rubber powder machine, comprise housing, be opened in feed hopper on housing with discharging opening, be arranged on the spiral follower arm below feed hopper, the static cutting disk being arranged on spiral follower arm output, the movable grinding disc corresponding with static cutting disk, described movable grinding disc is connected with the output shaft of hydraulic motor, hydraulic motor is connected with hydraulic pump, hydraulic pump is connected with feeding liquid pressure motor again, and feeding liquid pressure motor is connected with spiral follower arm.
Described movable grinding disc bottom surface is successively to being outside equipped with feed zone, corase grind district and fine grinding district centered by charging aperture, and the external diameter of described movable grinding disc is 400 millimeters to 600 millimeters, and internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.
Described housing is provided with control panel.
The output shaft of described hydraulic motor is provided with cooling tap.
Described hydraulic motor outer cover is equipped with guide pillar framework.
Described feed zone, corase grind district and fine grinding district are provided with the strip slot of opening to circumferencial direction, the density being arranged on the strip slot on feed zone is less than the density of the strip slot be arranged in corase grind district, and the density being arranged on the strip slot in corase grind district is less than the density of the strip slot be arranged in fine grinding district.
The moment of torsion of described movable grinding disc transmission is 1200 Niu meter Zhi, 5000 Ns of rice.
Described movable grinding disc is alloy millstone, and described alloy is the alloy of nickel, chromium and tungsten carbide.
The present invention has following good effect: this product uses the transmission of hydraulic system realizable force, hydraulic cylinder and feeding liquid pressure motor is driven by the hydraulically powered kind of drive, add moment of torsion, be increased to 1200 Niu meter Zhi, 5000 Ns of rice from 120 Ns of rice of original technique; This product increases movable grinding disc diameter, and increase 400 millimeters to 600 millimeters from original 260 millimeters to 280 millimeters, material feeding amount improves relatively, and complete machine output is high; This product adopts alloy millstone, and alloy is the alloy of nickel, chromium and tungsten carbide; The present invention adopts up-to-date runner design, and not only effectively improve output and reduce power consumption, reach the effect of disposable one-tenth powder, and abrasive disk life-span reaches more than 1 year, maintenance rate is low.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is left view of the present invention;
Fig. 3 is movable grinding disc structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1,3, a kind of Full-automatic hydraulic fine rubber powder machine, comprises housing 11, the feed hopper 6 being opened in housing 11 top and the discharging opening 7 being opened in housing 11 middle and lower part and being connected with feed hopper 6.Be arranged on the spiral follower arm 15 that material can be advanced to pulverizing direction below feed hopper 6.Be arranged on the static cutting disk 5 of spiral follower arm 15 output, static cutting disk 5 be provided with material feeding mouth.The position corresponding with static cutting disk 5 is provided with the equal-sized movable grinding disc 4 with static cutting disk 5, and this movable grinding disc 4 is connected with the output shaft of hydraulic motor 2, and the mechanical force of hydraulic motor 2 drives movable grinding disc 4 to rotate.Hydraulic motor 2 is connected with hydraulic pump 1 by pipeline, and the hydraulic energy provided by hydraulic pump changes mechanical energy into.Hydraulic pump 1 is connected with feeding liquid pressure motor 14 by pipeline again, drives hydraulic motor 2 and feeding liquid pressure motor 14 by a hydraulic pump 1, realizes hydraulic power supply and drives two transmission mechanisms.Feeding liquid pressure motor 14 is connected with spiral follower arm 15, realizes material and advances to static cutting disk and movable grinding disc direction.Use the transmission of hydraulic system realizable force, drive hydraulic cylinder and feeding liquid pressure motor by the hydraulically powered kind of drive, add moment of torsion, be increased to 1200 Niu meter Zhi, 5000 Ns of rice from original 120 Ns of rice.
As shown in Figure 1,3, movable grinding disc 4 towards the one side in static cutting disk direction centered by the charging aperture 13 of movable grinding disc 4 successively to being outside equipped with feed zone 9, corase grind district 10 and fine grinding district 12, the external diameter of described movable grinding disc 4 is 400 millimeters to 600 millimeters, internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.The movable grinding disc of such design increases the diameter of mill, effectively can improve output, reduces power consumption, can reach the effect of disposable one-tenth powder, effectively solves the shortcoming that present technique exists.
As shown in Figure 1, 2, described housing 11 is provided with control panel 8, and control panel 8 is connected with control circuit, can realize the operation of hydraulic control pump 1, hydraulic motor 2, feeding liquid pressure motor 14.
As shown in Figure 1, the output shaft of described hydraulic motor 2 is provided with cooling tap 3, effectively control this product operationally hydraulic motor 2 to heat up too fast too high problem.
As shown in Figure 1, 2, hydraulic motor 2 outer cover is equipped with guide pillar framework 16.Guide pillar framework 16 is adopted to be four guide pillar tower structures, guarantee main body rigidity, avoid the nonparallelism defect in gap between traditional structure sound mill, ensure that movable grinding disc 4 and static cutting disk 5 stability operationally, and ensure that the gap width between movable grinding disc 4 and static cutting disk 5 is constant, achieve better, more stable crushing effect.
As shown in Figure 3, described feed zone 9, corase grind district 10 and fine grinding district 12 are provided with the strip slot of opening to circumferencial direction, the density being arranged on the strip slot on feed zone 9 is less than the density of the strip slot be arranged in corase grind district 10, and the density being arranged on the strip slot in corase grind district 10 is less than the density of the strip slot be arranged in fine grinding district 12.Such setting ensure that material enter milling zone after meticulous abrasive dust, guarantee disposablely to be crushed to specification.
The moment of torsion that described movable grinding disc 4 transmits is 1200 Niu meter Zhi, 5000 Ns of rice.Described movable grinding disc 4 is alloy millstone, and described alloy is the alloy of nickel, chromium and tungsten carbide.
This product adopts special movable grinding disc 4 and static cutting disk 5, guarantees disposablely to be crushed to specification.Movable grinding disc 4 uses alloy abrasion resistance material to make, and guarantees that half a year need not change cutter by 1 year.Effectively greatly reduce operating cost.Overall structure adopts four guide pillar tower structures, guarantees main body rigidity, avoids traditional structure to move the nonparallelism defect in gap between fixed millstone.Hydraulic drive has the reverse self-regulating function of the unexistent power of motor-driven and speed on a large scale.The Auto-matching of charging, abrasive material two parts power and speed parameter, reduces automatically controlled complexity.This product hydraulic running power substantially constant, the large torque of the slow-speed of revolution reduces machine caloric value, and effective power increases substantially, and power of motor utilization rate improves greatly.A hydraulic power supply drives two transmission mechanisms, decreases the Auto-matching of motor and mechanism's quantity charging, abrasive material two parts power and speed parameter, reduces automatically controlled complexity.Overall structure adopts four guide pillar tower structures, guarantees main body rigidity, avoids traditional structure to move the nonparallelism defect in gap between fixed millstone.
Claims (5)
1. a Full-automatic hydraulic fine rubber powder machine, comprise housing (11), be opened in the feed hopper (6) on housing (11) and discharging opening (7), be arranged on the spiral follower arm (15) of feed hopper (6) below, be arranged on the static cutting disk (5) of spiral follower arm (15) output, the movable grinding disc (4) corresponding with static cutting disk (5), it is characterized in that: described movable grinding disc (4) is connected with the output shaft of hydraulic motor (2), hydraulic motor (2) is connected with hydraulic pump (1), hydraulic pump (1) is connected with feeding liquid pressure motor (14) again, feeding liquid pressure motor (14) is connected with spiral follower arm (15), described movable grinding disc (4) bottom surface centered by charging aperture (13) successively to be outside equipped with feed zone (9), corase grind district (10) and refine district (12), described feed zone (9), corase grind district (10) and fine grinding district (12) are provided with the strip slot of opening to circumferencial direction, the density being arranged on the strip slot on feed zone (9) is less than the density of the strip slot be arranged on corase grind district (10), and the density being arranged on the strip slot on corase grind district (10) is less than the density of the strip slot be arranged on fine grinding district (12), the output shaft of described hydraulic motor (2) is provided with cooling tap (3), described hydraulic motor (2) outer cover is equipped with guide pillar framework (16).
2. Full-automatic hydraulic fine rubber powder machine according to claim 1, is characterized in that: the external diameter of described movable grinding disc (4) is 400 millimeters to 600 millimeters, and internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.
3. Full-automatic hydraulic fine rubber powder machine according to claim 1, is characterized in that: described housing (11) is provided with control panel (8).
4. Full-automatic hydraulic fine rubber powder machine according to claim 2, is characterized in that: the moment of torsion that described movable grinding disc (4) transmits is 1200 Niu meter Zhi, 5000 Ns of rice.
5. Full-automatic hydraulic fine rubber powder machine according to claim 2, is characterized in that: described movable grinding disc (4) is alloy millstone, and described alloy is the alloy of nickel, chromium and tungsten carbide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110213431.2A CN102896014B (en) | 2011-07-27 | 2011-07-27 | Full-automatic hydraulic fine rubber powder machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110213431.2A CN102896014B (en) | 2011-07-27 | 2011-07-27 | Full-automatic hydraulic fine rubber powder machine |
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| Publication Number | Publication Date |
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| CN102896014A CN102896014A (en) | 2013-01-30 |
| CN102896014B true CN102896014B (en) | 2015-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110213431.2A Expired - Fee Related CN102896014B (en) | 2011-07-27 | 2011-07-27 | Full-automatic hydraulic fine rubber powder machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104258925B (en) * | 2014-09-30 | 2016-09-28 | 湖南清河重工机械有限公司 | For pulverizing the spinning roller grinding machine of powder body sinter |
| CN105839902A (en) * | 2016-05-20 | 2016-08-10 | 温州市和润涂饰有限公司 | Homogenizer for cement dry-powder putty for wall face of building |
| CN108772983A (en) * | 2018-06-27 | 2018-11-09 | 南京工程学院 | A kind of automatic hydraulic rubber fine pulverizer |
| CN111760676B (en) * | 2020-06-30 | 2022-02-08 | 丽水学院 | High-speed shearing mill with remote monitoring function and use method thereof |
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| CN201261849Y (en) * | 2008-07-18 | 2009-06-24 | 陕西科技大学 | High-concentration tricone double-current type paste mill |
| CN201406607Y (en) * | 2009-04-03 | 2010-02-17 | 钟玉桓 | Hydraulic high-energy pulping machine |
| CN202238163U (en) * | 2011-07-27 | 2012-05-30 | 河南新艾卡橡胶工业有限公司 | Full-automatic hydraulic fine rubber powder machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101892894A (en) * | 2010-06-24 | 2010-11-24 | 上海三一科技有限公司 | Hydraulically-driven diesel radiating system and method thereof |
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2011
- 2011-07-27 CN CN201110213431.2A patent/CN102896014B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5411216A (en) * | 1992-12-11 | 1995-05-02 | O'keefe; Dennis | Tire shredder and process for shredding tires |
| RU2270723C1 (en) * | 2004-09-22 | 2006-02-27 | Открытое Акционерное Общество "Канский Машиностроительный завод "Сегмент" | Grinding set for disk mill |
| CN2841303Y (en) * | 2005-09-30 | 2006-11-29 | 江逆航 | Rubber normal-temperature fine disintegrator |
| CN201008795Y (en) * | 2007-02-13 | 2008-01-23 | 李治刚 | Stirring type ball mill |
| CN201046405Y (en) * | 2007-06-07 | 2008-04-16 | 顾洪 | Colloidal particle abrasive machine |
| CN201046412Y (en) * | 2007-06-07 | 2008-04-16 | 顾洪 | Rubber brick disintegrator |
| CN201091843Y (en) * | 2007-08-24 | 2008-07-30 | 深州市开元胶带有限公司 | Rubber shearing disintegrator |
| CN201261849Y (en) * | 2008-07-18 | 2009-06-24 | 陕西科技大学 | High-concentration tricone double-current type paste mill |
| CN201406607Y (en) * | 2009-04-03 | 2010-02-17 | 钟玉桓 | Hydraulic high-energy pulping machine |
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| CN102896014A (en) | 2013-01-30 |
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