CN202238163U - Full-automatic hydraulic fine rubber powder machine - Google Patents

Full-automatic hydraulic fine rubber powder machine Download PDF

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Publication number
CN202238163U
CN202238163U CN2011202709315U CN201120270931U CN202238163U CN 202238163 U CN202238163 U CN 202238163U CN 2011202709315 U CN2011202709315 U CN 2011202709315U CN 201120270931 U CN201120270931 U CN 201120270931U CN 202238163 U CN202238163 U CN 202238163U
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CN
China
Prior art keywords
grinding disc
hydraulic
movable grinding
powder machine
feed
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011202709315U
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Chinese (zh)
Inventor
易泽文
尹成
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HENAN XINAIKA RUBBER INDUSTRY CO LTD
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HENAN XINAIKA RUBBER INDUSTRY CO LTD
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Priority to CN2011202709315U priority Critical patent/CN202238163U/en
Application granted granted Critical
Publication of CN202238163U publication Critical patent/CN202238163U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a full-automatic hydraulic fine rubber powder machine which comprises a shell, a feed hopper, a discharge port, a spiral feed rod arranged below the feed hopper, a fixed grinding disc arranged at the output end of the spiral feed rod and a movable grinding disc corresponding to the fixed grinding disc, wherein the feed hopper and the discharge port are formed on the shell, the movable grinding disc is connected with an output shaft of a hydraulic motor, the hydraulic motor is communicated with a hydraulic pump, the hydraulic pump is further communicated with a feed hydraulic motor, and the feed hydraulic motor is connected with the spiral feed rod. A hydraulic cylinder and the feed hydraulic motor are driven through a hydraulic driving transmission way, so that the torque is increased and the acceleration and power during force transmission are improved. The product can be used for increasing the diameter of the movable grinding disc, relatively increasing the feed amount of material and achieving high yield of the whole machine; and fine rubber powder alloy movable grinding disc nickel is adopted, and an alloy is the alloy of nickel, chromium and tungsten carbide, so that the full-automatic hydraulic fine rubber powder machine can be used for not only effectively improving the yield and reducing the power consumption, but also achieving the effect of forming powder once and realizing low overhaul rate.

Description

Fully automatic hydraulic fine glue powder machine
Technical field
The utility model relates to improved grinding and pulverizes the field, is specifically related to the meticulous pulverizing of rubber, particularly a kind of fully automatic hydraulic fine glue powder machine.
Background technology
Rubber powder is meant the Powdered elastomeric material that waste rubber goods obtains through the grinding and processing processing.Rubber powder is widely used in fields such as physical culture plastic sports ground, recreation ground, rubber floor tile, waterproof roll, water-repellent paint, highway modified pitch, rubber.
Rubber powder is divided into normal temperature rubber powder, freezing rubber powder, putty rubber powder, instant dissolving glue powder, ultra tiny rubber powder and fine glue powder by method for making; Load-carrying tire rubber powder, car tyre rubber powder and footwear rubber powder etc. be can be divided into by raw material sources, activated rubber powder and activated rubber powder not whether can be divided into by activation; Divide ultra-fine rubber powder and general rubber powder by the size of particle diameter.
Rubber powder is thin more, and its performance is good more.Tire is after mixing a certain proportion of fine glue powder, and indexs such as the hot strength of its vulcanizate, percentage elongation and abrasion are greatly improved; After the highway asphalt is added fine glue powder, and performance such as fatigue durability, cracking resistance mouth increase, and be permeable is all than the height that does not add rubber powder, and effect is also good more! The consumption of annual rubber powder is about 300,000 tons!
The fine glue powder manufacturing process all is to adopt Yixing, Jiangsu at present; The fine glue powder machine that ground such as Jiangyin produce; Mainly all be to adopt motor directly to drive pulley decelerates; The movable grinding disc that drives on the driving shaft rotates, make produce between movable grinding disc and the fixed millstone shear with frictional force after realize that mode that material is pulverized is produced, this structure is not innovated more than 10 years! The core component of rubber powder production is exactly a mill, but at present the mill diameter of process using is little, generally all 260 millimeters to 280 millimeters, yield poorly; Per hour about 70 kilograms, quick heating, there is defective in design; Mill is loosening easily, and disposable powder formation rate is low, a powder formation rate 25%; Abrasive disk life-span is short, just needs every half a year to change, and changing once needs 5000 yuan.These defectives are restricting the production efficiency and the cost of fine glue powder machine.
The utility model content
To the deficiency of prior art, the utility model provide a kind of simple and reasonable, electric quantity consumption is low, abrasive disk life-span is long, can reach the fully automatic hydraulic fine glue powder machine that once becomes powder.
The technical scheme of the utility model is such realization: a kind of fully automatic hydraulic fine glue powder machine; Comprise housing, be opened in feed hopper and discharging opening on the housing, be arranged on the feed hopper below the spiral follower arm, be arranged on spiral follower arm output static cutting disk, with the corresponding movable grinding disc of static cutting disk; Described movable grinding disc is connected with hydraulic motor output shaft; Hydraulic motor is connected with hydraulic pump; Hydraulic pump is connected with the feeding liquid pressure motor again, and the feeding liquid pressure motor is connected with the spiral follower arm.
Described movable grinding disc bottom surface is that the center is distinguished to being outside equipped with feed zone, corase grind district and correct grinding successively with the charging aperture, and the external diameter of described movable grinding disc is 400 millimeters to 600 millimeters, and internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.
Described housing is provided with control panel.
Described hydraulic motor output shaft is provided with the cooling tap.
Described hydraulic motor outer cover is equipped with the guide pillar framework.
Be provided with the strip slot of opening in described feed zone, corase grind district and the correct grinding district to circumferencial direction; The density that is arranged on the strip slot on the feed zone is less than the density that is arranged on the strip slot in the corase grind district, and the density that is arranged on the strip slot in the corase grind district is less than the density that is arranged on the strip slot in the correct grinding district.
The moment of torsion of described movable grinding disc transmission is 5000 Ns of rice of 1200 Niu Mizhi.
Described movable grinding disc is the alloy mill, and described alloy is the alloy of nickel, chromium and tungsten carbide.
The utlity model has following good effect: this product uses the transmission of hydraulic system realizable force; Drive hydraulic cylinder and feeding liquid pressure motor through the hydraulically powered kind of drive; Increased moment of torsion, be increased to 5000 Ns of rice of 1200 Niu Mizhi from 120 Ns of rice of original technology; This product has strengthened the movable grinding disc diameter, has been increased to 400 millimeters to 600 millimeters from original 260 millimeters to 280 millimeters, and the material inlet amount improves relatively, and complete machine output is high; This product adopts the alloy mill, and alloy is the alloy of nickel, chromium and tungsten carbide; The utility model adopts the design of up-to-date runner, not only effectively improves output and reduces power consumption, reaches the effect of disposable one-tenth powder, and abrasive disk life-span reaches more than 1 year, and the maintenance rate is low.
Description of drawings
Fig. 1 is the front view of the utility model;
Fig. 2 is the left view of the utility model;
Fig. 3 is the utility model movable grinding disc structural representation.
The specific embodiment
Like Fig. 1, shown in 3, a kind of fully automatic hydraulic fine glue powder machine comprises housing 11, is opened in the feed hopper 6 on housing 11 tops and is opened in the discharging opening 7 that housing 11 middle and lower parts are connected with feed hopper 6.What be arranged on feed hopper 6 belows can be with material to pulverizing the spiral follower arm 15 that direction advances.Be arranged on the static cutting disk 5 of spiral follower arm 15 outputs, static cutting disk 5 is provided with the material charging aperture.Be provided with and static cutting disk 5 equal-sized movable grinding discs 4 with static cutting disk 5 corresponding positions, this movable grinding disc 4 is connected with the output shaft of hydraulic motor 2, and the mechanical force of hydraulic motor 2 drives movable grinding disc 4 and rotates.Hydraulic motor 2 is connected with hydraulic pump 1 through pipeline, and the hydraulic pressure that hydraulic pump is provided can change mechanical energy into.Hydraulic pump 1 is connected with feeding liquid pressure motor 14 through pipeline again, drives hydraulic motor 2 and feeding liquid pressure motor 14 through a hydraulic pump 1, realizes that hydraulic power supply drives two transmission mechanisms.Feeding liquid pressure motor 14 is connected with spiral follower arm 15, realizes that material advances to static cutting disk and movable grinding disc direction.Use the transmission of hydraulic system realizable force, drive hydraulic cylinder and feeding liquid pressure motor, increased moment of torsion, be increased to 5000 Ns of rice of 1200 Niu Mizhi from 120 Ns of original rice through the hydraulically powered kind of drive.
Like Fig. 1, shown in 3; Movable grinding disc 4 is that the center is successively to being outside equipped with feed zone 9, corase grind district 10 and correct grinding district 12 towards the one side of static cutting disk direction with the charging aperture 13 of movable grinding disc 4; The external diameter of described movable grinding disc 4 is 400 millimeters to 600 millimeters; Internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.The movable grinding disc of design has increased the diameter of mill like this, can effectively improve output, reduces power consumption, can reach the effect of disposable one-tenth powder, effectively solves the shortcoming that present technology exists.
Like Fig. 1, shown in 2, described housing 11 is provided with control panel 8, and control panel 8 is connected with control circuit, can realize controlling the operation of hydraulic pump 1, hydraulic motor 2, feeding liquid pressure motor 14.
As shown in Figure 1, the output shaft of described hydraulic motor 2 is provided with cooling tap 3, has effectively controlled this product too fast too high problem of hydraulic motor 2 intensifications when operation.
Like Fig. 1, shown in 2, hydraulic motor 2 outer cover are equipped with guide pillar framework 16.Adopting guide pillar framework 16 is four guide pillar tower structures; Guarantee the main body rigidity; Avoid the nonparallelism defective in gap between traditional structure sound mill; Guaranteed movable grinding disc 4 and static cutting disk 5 stability when operation, and guaranteed that the gap width between movable grinding disc 4 and the static cutting disk 5 is constant, realized better, more stable crushing effect.
As shown in Figure 3; Be provided with the strip slot of opening in described feed zone 9, corase grind district 10 and the correct grinding district 12 to circumferencial direction; The density that is arranged on the strip slot on the feed zone 9 is less than the density that is arranged on the strip slot in the corase grind district 10, and the density that is arranged on the strip slot in the corase grind district 10 is less than the density that is arranged on the strip slot in the correct grinding district 12.The meticulous abrasive dust that has guaranteed after material gets into milling zone is set like this, guarantees the disposable specification of pulverizing.
The moment of torsion that described movable grinding disc 4 transmits is 5000 Ns of rice of 1200 Niu Mizhi.Described movable grinding disc 4 is the alloy mill, and described alloy is the alloy of nickel, chromium and tungsten carbide.
This product adopts special movable grinding disc 4 and static cutting disk 5, guarantees the disposable specification of pulverizing.Movable grinding disc 4 uses alloy abrasion resistance materials to process, and guarantees year need not change cutter half a year to one.Reduce operating cost effectively greatly.Overall structure adopts four guide pillar tower structures, guarantees the main body rigidity, avoids the nonparallelism defective in gap between the moving fixed millstone of traditional structure.Hydraulic drive has the reverse self-regulating function of unexistent power of drive of motor and speed on a large scale.The automatic coupling of charging, abrasive material two parts power and speed parameter has reduced automatically controlled complexity.This product hydraulic pressure running power substantially constant, the big torque of the slow-speed of revolution has reduced the machine caloric value, and effective power increases substantially, and the power of motor utilization rate improves greatly.A hydraulic power supply drives two transmission mechanisms, has reduced the automatic coupling of motor and mechanism's quantity charging, abrasive material two parts power and speed parameter, has reduced automatically controlled complexity.Overall structure adopts four guide pillar tower structures, guarantees the main body rigidity, avoids the nonparallelism defective in gap between the moving fixed millstone of traditional structure.

Claims (8)

1. fully automatic hydraulic fine glue powder machine; Comprise housing (11), be opened in feed hopper (6) and discharging opening (7) on the housing (11), be arranged on feed hopper (6) below spiral follower arm (15), be arranged on spiral follower arm (15) output static cutting disk (5), with the corresponding movable grinding disc of static cutting disk (5) (4); It is characterized in that: described movable grinding disc (4) is connected with the output shaft of hydraulic motor (2); Hydraulic motor (2) is connected with hydraulic pump (1); Hydraulic pump (1) is connected with feeding liquid pressure motor (14) again, and feeding liquid pressure motor (14) is connected with spiral follower arm (15).
2. fully automatic hydraulic fine glue powder machine according to claim 1; It is characterized in that: described movable grinding disc (4) bottom surface is that the center is successively to being outside equipped with feed zone (9), corase grind district (10) and correct grinding district (12) with charging aperture (13); The external diameter of described movable grinding disc (4) is 400 millimeters to 600 millimeters; Internal diameter is 120 millimeters to 180 millimeters, and thickness is 20 millimeters to 40 millimeters.
3. fully automatic hydraulic fine glue powder machine according to claim 1 is characterized in that: described housing (11) is provided with control panel (8).
4. fully automatic hydraulic fine glue powder machine according to claim 1 is characterized in that: the output shaft of described hydraulic motor (2) is provided with cooling tap (3).
5. fully automatic hydraulic fine glue powder machine according to claim 1 is characterized in that: described hydraulic motor (2) outer cover is equipped with guide pillar framework (16).
6. fully automatic hydraulic fine glue powder machine according to claim 2; It is characterized in that: be provided with the strip slot of opening in described feed zone (9), corase grind district (10) and the correct grinding district (12) to circumferencial direction; The density that is arranged on the strip slot on the feed zone (9) is less than the density that is arranged on the strip slot in the corase grind district (10), and the density that is arranged on the strip slot in the corase grind district (10) is less than the density that is arranged on the strip slot in the correct grinding district (12).
7. fully automatic hydraulic fine glue powder machine according to claim 2 is characterized in that: the moment of torsion that described movable grinding disc (4) transmits is 5000 Ns of rice of 1200 Niu Mizhi.
8. fully automatic hydraulic fine glue powder machine according to claim 2 is characterized in that: described movable grinding disc (4) is the alloy mill.
CN2011202709315U 2011-07-27 2011-07-27 Full-automatic hydraulic fine rubber powder machine Expired - Fee Related CN202238163U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202709315U CN202238163U (en) 2011-07-27 2011-07-27 Full-automatic hydraulic fine rubber powder machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202709315U CN202238163U (en) 2011-07-27 2011-07-27 Full-automatic hydraulic fine rubber powder machine

Publications (1)

Publication Number Publication Date
CN202238163U true CN202238163U (en) 2012-05-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011202709315U Expired - Fee Related CN202238163U (en) 2011-07-27 2011-07-27 Full-automatic hydraulic fine rubber powder machine

Country Status (1)

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CN (1) CN202238163U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102896014A (en) * 2011-07-27 2013-01-30 河南新艾卡橡胶工业有限公司 Fully-automatic hydraulic fine rubber powder machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102896014A (en) * 2011-07-27 2013-01-30 河南新艾卡橡胶工业有限公司 Fully-automatic hydraulic fine rubber powder machine
CN102896014B (en) * 2011-07-27 2015-09-23 河南新艾卡橡胶工业有限公司 Full-automatic hydraulic fine rubber powder machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120530

Termination date: 20140727

EXPY Termination of patent right or utility model