CN102845816A - Separating device and preparation method for sweet orange sacs - Google Patents

Separating device and preparation method for sweet orange sacs Download PDF

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Publication number
CN102845816A
CN102845816A CN2012102031556A CN201210203155A CN102845816A CN 102845816 A CN102845816 A CN 102845816A CN 2012102031556 A CN2012102031556 A CN 2012102031556A CN 201210203155 A CN201210203155 A CN 201210203155A CN 102845816 A CN102845816 A CN 102845816A
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gizzard
sweet orange
conveyer belt
orange
fruit
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CN2012102031556A
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CN102845816B (en
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方修贵
曹雪丹
赵凯
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Chongqing Meng Tai bio tech Ltd.
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Zhejiang Citrus Research Institute
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Abstract

The invention belongs to the technical field of fruit processing and relates to a separating device and a preparation method for sweet orange sacs. The separating device comprises a screen type conveyer belt which is driven by a power unit and provided with a feeding hopper at the head, a garbage collecting tank at the tail, a sac collecting tank at the lower portion and high-pressure water pipes which are arranged on the upper side and provided with jet holes and a jet flow angle controllers, wherein the high-pressure water pipes are parallelly connected and converged, then connected in a series with a flow controller, and communicated with a liquid outlet of a high-pressure pump, and the bottom of the sac collecting tank is communicated with a filter, a buffer tank and a liquid inlet of the high-pressure pump. The preparation method for the sweet orange sacs includes the steps of classification, blanching for peeling, sac coating removal, sweet orange juice production, sac separation, mixing filling and the like. According to the device and the method, the separating effect is good, the practicability is high, and the production process is simple; produced sweet orange sac grains are good in completeness and high in nutritive value; and the device and the method are suitable for separation of the sweet orange sacs and preparation of sweet orange sac beverage.

Description

Sweet orange gizzard separation equipment and prepare the method for sweet orange gizzard with it
Technical field
The invention belongs to the fruit processing technique field, refer in particular to a kind of sweet orange gizzard separation equipment and prepare the method for sweet orange gizzard with it.
Background technology
Oranges and tangerines gizzard beverage is the popular a kind of fruit drink that contains pulp of China recent years, and its Main Ingredients and Appearance is oranges and tangerines gizzard, fruit juice etc., owing to containing oranges and tangerines gizzard composition in the beverage, sense in kind is strong, therefore be subject to consumer's welcome.
Gizzard in the oranges and tangerines gizzard beverage mainly adopts wide skin oranges and tangerines to make at present, because the easy peeling of wide skin oranges and tangerines, the gizzard structure is looser in the capsule lobe, this body structure of capsule lobe rounding, so the gizzard quality that processes is good, percentage of damage is lower.And sweet orange belongs to tight skin citrus, and peeling is difficult, and distinguish is more difficult, and the gizzard structure is tightr in the capsule lobe, therefore gizzard separates relatively difficulty, percentage of damage is high.But sweet orange gizzard mouthfeel delicate fragrance does not have the cooked flavor (dimethyl sulfide be flavor) of wide skin oranges and tangerines after the heat treatment in process, utilize the sweet orange gizzard to substitute the trend that wide skin oranges and tangerines gizzard has become the development of oranges and tangerines gizzard beverage.
The manufacturing technology of wide skin oranges and tangerines gizzard is continued to use in existing sweet orange gizzard processing, has following three large defectives:
One is taked artificial distinguish partition method, because close structure between sweet orange capsule lobe, the capsule lobe is squeezed and causes a large amount of gizzards damaged during artificial distinguish, therefore the sweet orange gizzard percentage of damage of producing is higher.
They are two years old, adopt hot water eddy current partition method, the centrifugal force that the separation of gizzard mainly relies on eddy current to produce makes the collision effect that occurs between barrel wall of sweet orange capsule lobe and separating barrel or baffle plate, and the mutual collision effect between sweet orange capsule lobe, and make the capsule lobe organize disintegration, realize the dispersion of gizzard, and in whole separation process because fierce collision, and make the impaired fragmentation of part gizzard.
They are three years old, adopt conventional hot water eddy current partition method, its separating medium is hot water, because the osmotic pressure of water is different from gizzard osmotic pressure, easily cause the mistake of oozing of fruit juice in the gizzard, obviously reduce the content of soluble solid in the gizzard, the gizzard beverage is become does not have " fibre drink " of fruit juice nutrient.
Summary of the invention
The purpose of this invention is to provide that a kind of sweet orange gizzard fruit grain integrality that makes is good, preparation method and the separation equipment of the sweet orange gizzard that is of high nutritive value.
The object of the present invention is achieved like this:
Sweet orange gizzard separation equipment, in frame the screen mesh type conveyer belt is installed, power set are by the motion of actuator drives conveyer belt, the downside of conveyer belt is provided with the gizzard feeder, be provided with orange juice in the gizzard feeder and separate filter screen, the head upside of conveyer belt is provided with loading hopper, the afterbody downside is provided with the garbage collection groove, the top of conveyer belt is parallel and be arranged at intervals with high-pressure water pipe more than two, it is the spray-hole of 1~2mm that the below of every high-pressure water pipe has the above aperture of a row, be provided with the flow angle controller of adjusting flow angle on the every high-pressure water pipe, every high-pressure water pipe parallel connection converges rear series connection flow controller and is communicated with the liquid outlet of high-pressure pump, the liquid outlet of gizzard feeder bottom by conduit successively with filter, the inlet of surge tank and high-pressure pump is communicated with.
Sieve screen apertures on the above-mentioned screen mesh type conveyer belt is diamond hole, and the length of side of diamond hole is 5~8mm.
Above-mentioned high-pressure water pipe has 3~8.
The jet axis of the spray-hole on the above-mentioned high-pressure water pipe and the angle of conveyer belt are 30~60 degree.
One side of above-mentioned gizzard feeder is provided with the discharge bucket that is communicated with the gizzard feeder.
Prepare the method for sweet orange gizzard with sweet orange gizzard separation equipment, comprise the steps:
(1) produce sweet orange fruit juice: get part orange fruit and squeeze the juice, the sweet orange fruit juice that obtains adds in the surge tank of sweet orange gizzard separation equipment;
(2) classification: sweet orange fruit is carried out classification by size, to guarantee the uniformity of postchannel process;
(3) blanching peeling: fruit is pressed fruit shape size blanching 2~3min in scalding the fruit machine, heat iron temperature is more than 95 ℃, makes pulp and pericarp produce absciss layer, then peel manually orange peel removing;
(4) remove the capsule clothing: the orange after the peeling is really placed hydrochloric acid solution rolling immersion 20~30min of 1%~3%, remove take the surperficial capsule clothing of orange fruit and totally do not injure again gizzard as standard, then wash more than 2 times with clear water;
(5) gizzard separates: will go the orange fruit behind the capsule clothing evenly to place on the conveyer belt of sweet orange gizzard separation equipment from charging aperture, the speed of service of conveyer belt is 0.8~1.2m/s, with high-pressure pump with in the high-pressure water pipe of sweet orange fruit juice from pump in the surge tank to the conveyer belt upside and spray, expulsion pressure is 0.1~0.3MPa, the center line of jet and the angle of conveyer belt are 30~60 °, isolated gizzard flows into the feeder of conveyer belt downside from the sieve screen apertures on the conveyer belt, fruit core and capsule clothing are sent into reject chute along conveyer belt;
(6) mixing filling: the gizzard that obtains from feeder adds after the prefabricated sweet orange fruit juice of equivalent mixes after selected, carries out ultra high temperature short time sterilization, and sterilising temp is 110~120 ℃, and sterilization time is 8~12s, and sterilization packages spare with sterile chamber after finishing.
The present invention compared to existing technology outstanding and useful technique effect is:
1, the present invention takes whole fruit gizzard isolation technics to replace the distinguish isolation technics, reduces the finger extruding that gizzard is subject in the distinguish process damaged, improves the percentage of head rice (the gizzard percentage of head rice improves more than 35%) of gizzard; Whole fruit partition method is convenient to separate by filter screen and gizzard so that sweet orange fruit core and gizzard wall intactly are sticked together simultaneously, has greatly reduced the content of sweet orange gizzard lmpurities.
2, the present invention adopts cold high pressure orange juice spraying technique to replace hot water eddy current isolation technics, reduced the loss (can improve gizzard soluble solid 3 ° more than the Bx) of nutrition in the gizzard separation process, the nutritive value of having saved the sweet orange gizzard from damage, the while has also been improved the percentage of head rice of sweet orange gizzard.
3, gizzard separation device structure of the present invention is simple, and good separating effect is practical.
Description of drawings
Fig. 1 is the functional-block diagram that the present invention prepares the sweet orange gizzard.
Fig. 2 is the structure diagram of sweet orange gizzard separation equipment of the present invention.
The specific embodiment
The invention will be further described with specific embodiment below in conjunction with accompanying drawing, referring to Fig. 1-2:
Sweet orange gizzard separation equipment, in frame the screen mesh type conveyer belt is installed, power set (for example motor) are by 2 motions of actuator drives conveyer belt, the downside of conveyer belt 2 is provided with gizzard feeder 5, be provided with orange juice in the gizzard feeder 5 and separate filter screen 6, the head upside of conveyer belt 2 is provided with loading hopper 4, the afterbody downside is provided with garbage collection groove 13, the top of conveyer belt 2 is parallel and be arranged at intervals with high-pressure water pipe 7 more than two, it is the spray-hole of 1~2mm that the below of every high-pressure water pipe 7 has the above aperture of a row, be provided with the flow angle controller 8 of adjusting flow angle on the every high-pressure water pipe 7, every high-pressure water pipe 7 parallel connection converge rear series connection flow controller 10 and are communicated with the liquid outlet of high-pressure pump 9, the liquid outlet 17 of gizzard feeder 5 bottoms by conduit successively with filter 12, the inlet of surge tank 11 and high-pressure pump 9 is communicated with.
Sieve screen apertures 18 on the above-mentioned screen mesh type conveyer belt 2 is diamond hole, and the length of side of diamond hole is 5~8mm.
Above-mentioned high-pressure water pipe 7 has 3~8.
The jet axis of the spray-hole on the above-mentioned high-pressure water pipe 7 and the included angle A of conveyer belt are 30~60 degree.
One side of above-mentioned gizzard feeder 5 is provided with the discharge bucket that is communicated with gizzard feeder 5.
Prepare the method for sweet orange gizzard with sweet orange gizzard separation equipment, comprise the steps:
(1) produce sweet orange fruit juice: get the part sweet orange and squeeze the juice, the sweet orange fruit juice that obtains adds in the surge tank 11 of sweet orange gizzard separation equipment;
(2) classification: sweet orange fruit 14 is carried out classification by size, to guarantee the uniformity of postchannel process;
(3) blanching peeling: fruit is pressed fruit shape size blanching 2~3min in scalding the fruit machine, heat iron temperature is more than 95 ℃, makes pulp and pericarp produce absciss layer, then peel manually orange peel removing;
(4) remove the capsule clothing: the orange after the peeling is really placed hydrochloric acid solution rolling immersion 20~30min of 1%~3%, remove take the surperficial capsule clothing of orange fruit and totally do not injure again gizzard as standard, then wash more than 2 times with clear water;
(5) gizzard separates: will go the orange fruit 14 behind the capsule clothing evenly to place on the conveyer belt 2 of sweet orange gizzard separation equipment from loading hopper 4, the speed of service of conveyer belt 2 is 0.8~1.2m/s, with high-pressure pump 9 sweet orange fruit juice is sprayed from the high pressure orange juice in the high-pressure water pipe 7 of surge tank 11 interior introducing conveyer belt 2 upsides, expulsion pressure is 0.1~0.3MPa, the A angle of the center line of jet and conveyer belt is 30~60 °, isolated gizzard 15 flows into the feeder 5 of conveyer belt 2 downsides from the sieve screen apertures 18 on the conveyer belt 2, fruit core and capsule clothing 16 are sent into reject chute 13 along conveyer belt 2;
(6) mixing filling: the gizzard 15 that obtains from feeder 5 adds after the prefabricated sweet orange fruit juice of equivalent mixes after selected, carries out ultra high temperature short time sterilization, sterilising temp is 110~120 ℃, sterilization time is 8~12s, and sterilization packages spare with sterile chamber after finishing, and being up to the standards is finished product.
The operation principle of sweet orange gizzard separation equipment: orange juice is expired in storage in surge tank 11 first, sweet orange fruit 14 behind the removal capsule clothing is evenly placed on the conveyer belt 2 from feed hopper 4, start power set and high-pressure pump 9, adjust flux controller 10 and flow angle controller 8, make sweet orange fruit 14 under the effect of several roads high pressure orange juice jet, gizzard 15 complete disintegrations out, disintegration gizzard 15 out enters gizzard feeder 5 with orange juice from the rhombus sieve screen apertures 18 on the conveyer belt, gizzard 15 separates with orange juice under the effect of oblique separation filter screen 6, and from the discharge bucket discharge, enter selected operation.Orange juice is derived from gizzard feeder 5 bottoms, through reentering surge tank 11 behind the filter 12 removal impurity, carries out recycling.Fruit core and capsule clothing 16 etc. enter reject chute 13 along conveyer belt 2.
Above-described embodiment is preferred embodiment of the present invention only, is not to limit according to this protection scope of the present invention, therefore: all equivalences of doing according to structure of the present invention, shape, principle change, and all should be covered by within protection scope of the present invention.

Claims (6)

1. sweet orange gizzard separation equipment, it is characterized in that: in frame the screen mesh type conveyer belt is installed, power set are by the motion of actuator drives conveyer belt, the downside of conveyer belt is provided with the gizzard feeder, be provided with orange juice in the gizzard feeder and separate filter screen, the head upside of conveyer belt is provided with loading hopper, the afterbody downside is provided with the garbage collection groove, the top of conveyer belt is parallel and be arranged at intervals with high-pressure water pipe more than two, it is the spray-hole of 1~2mm that the below of every high-pressure water pipe has the above aperture of a row, be provided with the flow angle controller of adjusting flow angle on the every high-pressure water pipe, every high-pressure water pipe parallel connection converges rear series connection flow controller and is communicated with the liquid outlet of high-pressure pump, the liquid outlet of gizzard feeder bottom by conduit successively with filter, the inlet of surge tank and high-pressure pump is communicated with.
2. sweet orange gizzard separation equipment according to claim 1, it is characterized in that: the sieve screen apertures on the described screen mesh type conveyer belt is diamond hole, the length of side of diamond hole is 5~8mm.
3. sweet orange gizzard separation equipment according to claim 1, it is characterized in that: described high-pressure water pipe has 3~8.
4. sweet orange gizzard separation equipment according to claim 1 is characterized in that: the jet axis of the spray-hole on the described high-pressure water pipe and the angle of conveyer belt are 30~60 degree.
5. sweet orange gizzard separation equipment according to claim 1, it is characterized in that: a side of described gizzard feeder is provided with the discharge bucket that is communicated with the gizzard feeder.
6. with sweet orange gizzard separation equipment claimed in claim 1 and with its method for preparing the sweet orange gizzard, it is characterized in that: comprise the steps:
(1) produce sweet orange fruit juice: get part orange fruit and squeeze the juice, the sweet orange fruit juice that obtains adds in the surge tank of sweet orange gizzard separation equipment;
(2) classification: sweet orange fruit is carried out classification by size, to guarantee the uniformity of postchannel process;
(3) blanching peeling: fruit is pressed fruit shape size blanching 2~3min in scalding the fruit machine, heat iron temperature is more than 95 ℃, makes pulp and pericarp produce absciss layer, then peel manually orange peel removing;
(4) remove the capsule clothing: the orange after the peeling is really placed hydrochloric acid solution rolling immersion 20~30min of 1%~3%, remove take the surperficial capsule clothing of orange fruit and totally do not injure again gizzard as standard, then wash more than 2 times with clear water;
(5) gizzard separates: will go the orange fruit behind the capsule clothing evenly to place on the conveyer belt of sweet orange gizzard separation equipment from feed hopper, the speed of service of conveyer belt is 0.8~1.2m/s, the high pressure orange juice of with high-pressure pump sweet orange fruit juice being introduced in the surge tank in the high-pressure water pipe of conveyer belt upside sprays, expulsion pressure is 0.1~0.3MPa, the center line of jet and the angle of conveyer belt are 30~60 °, isolated gizzard flows into the feeder of conveyer belt downside from the sieve screen apertures on the conveyer belt, fruit core and capsule clothing are sent into reject chute along conveyer belt;
(6) mixing filling: the gizzard that obtains from feeder adds after the prefabricated sweet orange fruit juice of equivalent mixes after selected, carries out ultra high temperature short time sterilization, and sterilising temp is 110~120 ℃, and sterilization time is 8~12s, and sterilization packages spare with sterile chamber after finishing.
CN201210203155.6A 2012-06-19 2012-06-19 Separating device and preparation method for sweet orange sacs Active CN102845816B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103750725A (en) * 2014-02-26 2014-04-30 赣州天绿生化科技有限公司 Intermittent type automatic navel orange juice extractor
CN103948103A (en) * 2014-04-23 2014-07-30 浙江医药高等专科学校 Preparation method of novel fruit juice formed by orange sacs and orange juice through mixing
CN104427889A (en) * 2012-07-09 2015-03-18 优尼泰克股份公司 Apparatus for separating agricultural products
CN104814402A (en) * 2015-04-23 2015-08-05 浙江台州一罐食品有限公司 Citrus spore sac separation technology and production equipment thereof
CN106174622A (en) * 2016-08-30 2016-12-07 江苏楷益智能科技有限公司 A kind of fruit Deskining Device
CN106360775A (en) * 2016-08-30 2017-02-01 宜昌海通食品有限公司 Citrus reticulate automatic half dividing method and device
CN107373536A (en) * 2017-08-25 2017-11-24 遵义市农林源食品有限公司 Industrialize poor capsicum production equipment
CN109007881A (en) * 2018-06-29 2018-12-18 芜湖凌梦电子商务有限公司 A kind of mango processing machine of automatic peeling stoning
CN110403157A (en) * 2019-08-19 2019-11-05 叶欢辉 The preparation method and its lemon tablet, gizzard can of a kind of lemon tablet, gizzard can

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104427889A (en) * 2012-07-09 2015-03-18 优尼泰克股份公司 Apparatus for separating agricultural products
CN103750725A (en) * 2014-02-26 2014-04-30 赣州天绿生化科技有限公司 Intermittent type automatic navel orange juice extractor
CN103750725B (en) * 2014-02-26 2015-10-14 赣州天绿生化科技有限公司 A kind of intermittent type automatic navel orange juice extractor
CN103948103A (en) * 2014-04-23 2014-07-30 浙江医药高等专科学校 Preparation method of novel fruit juice formed by orange sacs and orange juice through mixing
CN104814402A (en) * 2015-04-23 2015-08-05 浙江台州一罐食品有限公司 Citrus spore sac separation technology and production equipment thereof
CN106174622A (en) * 2016-08-30 2016-12-07 江苏楷益智能科技有限公司 A kind of fruit Deskining Device
CN106360775A (en) * 2016-08-30 2017-02-01 宜昌海通食品有限公司 Citrus reticulate automatic half dividing method and device
CN106360775B (en) * 2016-08-30 2019-01-29 宜昌海通食品有限公司 A kind of automatic citrus divides valve method and device
CN107373536A (en) * 2017-08-25 2017-11-24 遵义市农林源食品有限公司 Industrialize poor capsicum production equipment
CN109007881A (en) * 2018-06-29 2018-12-18 芜湖凌梦电子商务有限公司 A kind of mango processing machine of automatic peeling stoning
CN110403157A (en) * 2019-08-19 2019-11-05 叶欢辉 The preparation method and its lemon tablet, gizzard can of a kind of lemon tablet, gizzard can

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