CN106360775A - Citrus reticulate automatic half dividing method and device - Google Patents
Citrus reticulate automatic half dividing method and device Download PDFInfo
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- CN106360775A CN106360775A CN201610759141.0A CN201610759141A CN106360775A CN 106360775 A CN106360775 A CN 106360775A CN 201610759141 A CN201610759141 A CN 201610759141A CN 106360775 A CN106360775 A CN 106360775A
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- citrus
- lobe
- vacuum
- automatic
- half dividing
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/06—Devices for other treatment of fruit, e.g. marking, maturing, polishing
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
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- Preparation Of Fruits And Vegetables (AREA)
Abstract
The present invention discloses a citrus reticulate automatic half dividing method and a device. Before a blanching is conducted in advance, an artificial peeling is used to peel outer skin of the citrus reticulate, then the peeled citrus reticulate is put into a vacuum pot to conduct an enzyme treatment, and then the enzyme treated citrus reticulate is subjected to the automatic citrus reticulate half dividing using machines. The citrus reticulate automatic half dividing device comprises a half dividing tank, an eccentric rotation mechanism is arranged in the half dividing tank, a water box is arranged above the eccentric rotation mechanism, a baffle plate is arranged on the eccentric rotation mechanism, a plurality of half dividing holes are distributed on the baffle plate, a side edge baffle plate is arranged at the outer edge of the baffle plate, high pressure water pipes are arranged on the water box, and one ends of the high pressure water pipes are connected with the water box and the other ends are inserted into the half dividing holes. By adopting the above structure, the citrus reticulate automatic half dividing device can realize an automatic citrus reticulate half dividing operation, saves the artificial cost investment, and is more efficient than the artificial half dividing. On the basis of improving the efficiency, the method utilizes enzymatic hydrolysate to conduct an enzymolysis of the citrus peels, reduces the viscosity between the citrus reticulate halves, reduces the enzymolysis reaction time compared with the traditional enzymatic method of total fruit peeling, and accelerates the progresses of the entire half dividing operation.
Description
Technical field
The present invention relates to Citrus canning equipment field, particularly a kind of automatic citrus divide lobe method and device.
Background technology
Citrus are the important large agricultural resources of China, and cultivated area and fruit annual production occupy the first in the world, in agriculture
Important role is play in industry economic field.Recently as country, the attention of Citrus Industry is improved, Citrus deep processing is produced
The kind of product and yield are continuously increased.Fabricated product species covers the many such as fruit juice, fruit vinegar, fruit wine, Fructus Citri tangerinae lobe canned food, orange granule juice
Traditional Citrus deep processed product., as flagship product, accounted for all processed orange yield 50% is left for wherein Fructus Citri tangerinae lobe canned food
The right side, also becomes an important exported product of mandarine deep processing industry, has certain on international citrus products market
Competitiveness.In the course of processing of most of citrus products, it is a requisite link that Citrus divide lobe.At present, Citrus divide
Lobe relies on manpower manual operations substantially, belongs to typically labour-intensive link, and productive labor intensity is big.One annual production 20000
The Citrus procession enterprise of ton Fructus Citri tangerinae lobe canned food, is to meet production requirement in citrus fruit harvesting season, averagely needs 800 skilled workers daily
People come to complete Citrus divide lobe work.Such repetitive operation not only inefficiency, and safe and sanitary quality problems are troubling,
Govern the development of Citrus procession enterprise, market is badly in need of a kind of Citrus and divides lobe technique to improve this situation.
At present, Zhejiang Academy of Agricultural Science have developed a kind of Citrus and divides lobe equipment (Application No. 201410484359.0),
Using machine vision, Citrus Fructus Citri tangerinae ball is identified analyzing the demarcation line between every lobe, drives slit to turn using motor
Dynamic, go out water under high pressure orientation from slit and Fructus Citri tangerinae lobe demarcation line is impacted, reach the purpose of orientation point lobe.But this equipment is thrown
Enter higher, Fructus Citri tangerinae piece breakage is more, hardly consistent with the requirement of the high-end customers such as outlet Japan, the U.S..
In addition, after the higher enzyme process peeled citrus fruits peeled technology peeling of attention rate in recent years, also greatly reducing point
The difficulty of lobe, but enzyme process peeled technology, due to needing to act on 30 minutes about at a temperature of 40-50 DEG C, can lead to Fructus Citri tangerinae lobe to be heated
Overlong time, leads to the cyst breakage of Fructus Citri tangerinae lobe, fruit juice to be oozed out, greatly increased the loss of material, especially inapplicable and ripe
Spend higher Citrus.
Content of the invention
The technical problem to be solved is to provide a kind of automatic citrus to divide lobe method and device, there is provided a kind of
Automatization's Citrus divide lobe technique and device, are capable of efficiently high-quality Citrus material and divide lobe operation, can not only save work
Power puts into additionally it is possible to ensure Citrus integrity degree, it is to avoid Fructus Citri tangerinae lobe breakage leads to not the situation meeting customer requirement.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of automatic citrus divide lobe method,
After carrying out burn in advance, citrus fruit peel is peelled off using hand peeling, then after carrying out ferment treatment in vacuum kettle, then profit
Carry out automatization's Citrus with machinery and divide lobe.
Preferably in scheme, further comprising the steps of:
1) Citrus are concentrated in blanching bath, be then injected into hot water and carry out burn；
2) carry out hand peeling operation after the Citrus completing burn operation being taken out；
3) configure enzymolysis solution in vacuum kettle；
4) vacuum kettle is carried out with heating makes enzymolysis solution heat up；
5) by step 2) in peeling after Citrus ball material put in proportion in vacuum kettle；
6) close vacuum kettle and start vacuum pump, after continuing for some time, carrying out vacuum breaker makes vacuum be reduced to 0, for a period of time
, to initial conditions, after continuing for some time, carrying out vacuum breaker again makes vacuum be reduced to debug vacuum in vacuum kettle afterwards again
0, standing a period of time；
7) using current, the Citrus ball material carrying out after enzyme digestion reaction is delivered in valving arrangement, carries out in valving arrangement
Automatization exports after dividing lobe.
Preferably in scheme, in described step 1), heat iron temperature controls at 80-90 DEG C, and blanching treatment time is 30-40s.
Preferably in scheme, the enzymolysis solution in described step 3) is according to cellulase concentration 0.15%-0.25%, pectase
Concentration 0.35-0.45% configures, and is adjusted the ph value of enzymolysis solution to 4.2-4.5 by citric acid.
Preferably in scheme, the Citrus ball material in described step 5) and enzymatic solution are mixed in the ratio of 1.5:1-2:1.
Preferably in scheme, in described step 6), the first time vacuum of vacuum pump adjusts and controls to 0.07-0.08
Mpa simultaneously continues 5-6 minute, waits 2-3 minute after first time vacuum breaker, adjusts vacuum again and to 0.07-0.08 mpa and holds
Continuous 5-6 minute, after waiting 2-3 minute, carries out working described in step 7) after second vacuum breaker.
A kind of automatic citrus valving arrangement, including a point lobe tank, is provided with eccentric rotary mechanism, eccentric rotary machine in point lobe tank
It is provided with water tank above structure, eccentric rotary mechanism is provided with baffle plate, baffle plate is distributed with a point lobe hole, baffle plate outer is provided with
Side plate washer, water tank is provided with high-pressure water pipe, and high-pressure water pipe one end is connected with water tank, and the other end stretches in point lobe hole；
Divide and be provided with the string bag below lobe hole, one end that high-pressure water pipe is located at below point lobe hole is stretched in the string bag.
Preferably in scheme, described string bag bottom is additionally provided with convex button.
Preferably in scheme, a described point lobe pot bottom is additionally provided with material output magazine.
Preferably in scheme, described eccentric rotary mechanism, during plant running, makees eccentric around the axis of water tank
Rotary motion.
A kind of automatic citrus provided by the present invention divide lobe method and device, by using said method and structure, energy
The Citrus enough realizing automatization divide lobe operation, eliminate cost of labor and put into, and more in hgher efficiency than people's work point lobe, are improving
On the basis of efficiency, using enzymolysis solution ferment treatment orange skin, reduce the viscous force between Citrus lobe, entirely really go with traditional enzyme process
Skin-deep ratio, reduces the enzyme digestion reaction time, accelerates the progress of entirely point lobe operation.
Brief description
The invention will be further described with reference to the accompanying drawings and examples:
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is point lobe hole and the string bag structure schematic diagram of the present invention.
Fig. 3 is water tank and the eccentric rotary mechanism structure schematic diagram of the present invention.
In figure: point lobe tank 1, baffle plate 2, through hole 3, high-pressure water pipe 4, material output magazine 5, water tank 6, eccentric rotary mechanism 7,
The string bag 8, side plate washer 201.
Specific embodiment
Embodiment 1:
A kind of automatic citrus divide lobe method, peel off citrus fruit peel, Ran Houtong using hand peeling after carrying out burn in advance
Cross after carrying out ferment treatment in vacuum kettle, recycle machinery to carry out automatization's Citrus and divide lobe.
Preferably in scheme, specifically comprise the following steps:
1) Citrus are concentrated in blanching bath, be then injected into hot water and carry out burn, heat iron temperature controls at 80 DEG C, and blanching treatment time is
40s；
2) carry out hand peeling operation after the Citrus completing burn operation being taken out；
3) configure enzymolysis solution in vacuum kettle, enzymolysis solution configures according to cellulase concentration 0.15%, pectin enzyme concentration 0.45%, and
By citric acid, the ph value of enzymolysis solution is adjusted to 4.2；
4) vacuum kettle is carried out with heating makes enzymolysis solution heat up；
5) by step 2) in Citrus ball material after peeling put in proportion in vacuum kettle, Citrus ball material and enzymatic solution press 1.5:
1 ratio mixing；
6) close vacuum kettle and start vacuum pump, vacuum adjusts and controls to 0.07 mpa and continue 6 minutes, and carrying out vacuum breaker makes
Vacuum is reduced to 0, debugs vacuum in vacuum kettle again and to 0.07 mpa and continues 6 minutes, broken again after waiting 3 minutes
Vacuum makes vacuum be reduced to 0, and stands 3 minutes；
7) using current, the Citrus ball material carrying out after enzyme digestion reaction is delivered in valving arrangement, carries out in valving arrangement
Automatization exports after dividing lobe.
Embodiment 2:
1) Citrus are concentrated in blanching bath, be then injected into hot water and carry out burn, heat iron temperature controls at 85 DEG C, and blanching treatment time is
35s；
2) carry out hand peeling operation after the Citrus completing burn operation being taken out；
3) configure enzymolysis solution in vacuum kettle, enzymolysis solution configures according to cellulase concentration 0.20%, pectin enzyme concentration 0.35%, and
By citric acid, the ph value of enzymolysis solution is adjusted to 4.3；
4) vacuum kettle is carried out with heating makes enzymolysis solution heat up；
5) by step 2) in Citrus ball material after peeling put in proportion in vacuum kettle, Citrus ball material and enzymatic solution press 1.5:
1 ratio mixing；
6) close vacuum kettle and start vacuum pump, vacuum adjusts and controls to 0.08 mpa and continue 5 minutes, and carrying out vacuum breaker makes
Vacuum is reduced to 0, debugs vacuum in vacuum kettle again and to 0.08 mpa and continues 5 minutes, broken again after waiting 2 minutes
Vacuum makes vacuum be reduced to 0, and stands 2 minutes；
7) using current, the Citrus ball material carrying out after enzyme digestion reaction is delivered in valving arrangement, carries out in valving arrangement
Automatization exports after dividing lobe.
Embodiment 3:
1) Citrus are concentrated in blanching bath, be then injected into hot water and carry out burn, heat iron temperature controls at 90 DEG C, and blanching treatment time is
30s；
2) carry out hand peeling operation after the Citrus completing burn operation being taken out；
3) configure enzymolysis solution in vacuum kettle, enzymolysis solution configures according to cellulase concentration 0.25%, pectin enzyme concentration 0.4%, and
By citric acid, the ph value of enzymolysis solution is adjusted to 4.5；
4) vacuum kettle is carried out with heating makes enzymolysis solution heat up；
5) by step 2) in Citrus ball material after peeling put in proportion in vacuum kettle, Citrus ball material and enzymatic solution press 1.5:
1 ratio mixing；
6) close vacuum kettle and start vacuum pump, vacuum adjusts and controls to 0.08 mpa and continue 5 minutes, and carrying out vacuum breaker makes
Vacuum is reduced to 0, debugs vacuum in vacuum kettle again and to 0.08 mpa and continues 5 minutes, broken again after waiting 2 minutes
Vacuum makes vacuum be reduced to 0, and stands 2 minutes；
7) using current, the Citrus ball material carrying out after enzyme digestion reaction is delivered in valving arrangement, carries out in valving arrangement
Automatization exports after dividing lobe.
In embodiment 1-3, heat iron temperature and blanching treatment time, vacuum and vacuum enzyme processing time be all inversely proportional to it is ensured that
In the environment of adaptation, burn and ferment treatment are carried out to Citrus, be simultaneous for other inhomogeneous fruit, adaptability adjusts heat
Boiling hot temperature and time, vacuum and enzyme processing time；The concentration of enzymolysis solution is also adjusted with the ferment treatment difficulty rising of fruit
Lifting.
Embodiment 4:
On the basis of embodiment 1,2 and 3, automatization is carried out using a kind of automatic citrus valving arrangement to Citrus and divides lobe to make
Industry:
Automatic citrus valving arrangement includes a point lobe tank 1, is provided with eccentric rotary mechanism 7, in eccentric rotary mechanism 7 in point lobe tank 1
Side is provided with water tank 6, and eccentric rotary mechanism 7 is provided with baffle plate 2, and baffle plate 2 is distributed with a point lobe hole 3, and baffle plate 2 outer sets
There is side plate washer 201, water tank 6 is provided with high-pressure water pipe 4, high-pressure water pipe 4 one end is connected with water tank 6, and the other end stretches into a point lobe hole 3
In；
Divide and be provided with the string bag 8 below lobe hole 3, one end that high-pressure water pipe 4 is located at point lobe hole 3 lower section is stretched in the string bag 8.
Preferably in scheme, the described string bag 8 bottom is additionally provided with convex button 9.Set convex button 9, can enter to Citrus lobe
Row supports, and when high-pressure water pipe 4 carries out water punching point lobe, can more easily reach the purpose of point lobe.
Preferably in scheme, described point lobe tank 1 bottom is additionally provided with material output magazine 5.
Preferably in scheme, during plant running, the axis around water tank 6 are made partially for described eccentric rotary mechanism 7
Heart rotary motion.Set eccentric rotary mechanism 7, when plant running, is capable of the eccentric rotary of baffle plate 2,
The Citrus of the constantly conveying on baffle plate 2 are enable to fall in the presence of rocking in point lobe hole 3, thus carry out point lobe making
Industry.
Embodiment 5:
On the basis of embodiment 4, adjust hydraulic pressure during point lobe for the high-pressure water pipe 4 in 0.2-0.3mpa mpa it is ensured that water
Pressure can either reach breaks up Citrus lobe, can not destroy the purpose of Citrus lobe integrity again；Control the water temperature in water pipe to exist simultaneously
20-40℃.
Claims (10)
1. a kind of automatic citrus divide lobe method, it is characterized in that: peel off Citrus using hand peeling after carrying out burn in advance
Crust, then after carrying out ferment treatment in vacuum kettle, recycles machinery to carry out automatization's Citrus and divides lobe.
2. a kind of automatic citrus according to claim 1 divide lobe method it is characterised in that further comprising the steps of:
1) Citrus are concentrated in blanching bath, be then injected into hot water and carry out burn；
2) carry out hand peeling operation after the Citrus completing burn operation being taken out；
3) configure enzymolysis solution in vacuum kettle；
4) vacuum kettle is carried out with heating makes enzymolysis solution heat up；
5) by step 2) in peeling after Citrus ball material put in proportion in vacuum kettle；
6) close vacuum kettle and start vacuum pump, after continuing for some time, carrying out vacuum breaker makes vacuum be reduced to 0, for a period of time
, to initial conditions, after continuing for some time, carrying out vacuum breaker again makes vacuum be reduced to debug vacuum in vacuum kettle afterwards again
0, standing a period of time；
7) using current, the Citrus ball material carrying out after enzyme digestion reaction is delivered in valving arrangement, carries out in valving arrangement
Automatization exports after dividing lobe.
3. a kind of automatic citrus according to claim 2 divide lobe method it is characterised in that: burn in described step 1)
At 80-90 DEG C, blanching treatment time is 30-40s to temperature control.
4. a kind of automatic citrus according to claim 2 divide lobe method it is characterised in that: the enzyme in described step 3)
According to cellulase concentration 0.15%-0.25%, pectin enzyme concentration 0.35-0.45% configures solution liquid, and by citric acid by enzymolysis solution
Ph value adjust to 4.2-4.5.
5. a kind of automatic citrus according to claim 2 divide lobe method it is characterised in that: the Citrus chachiensis Hort. in described step 5)
Fructus Citri tangerinae ball material and enzymatic solution are mixed in the ratio of 1.5:1-2:1.
6. a kind of automatic citrus according to claim 2 divide lobe method it is characterised in that: in described step 6), very
The first time vacuum of empty pump adjusts and controls to 0.07-0.08 mpa and continue 5-6 minute, waits 2-3 after first time vacuum breaker
Minute, adjust vacuum again and to 0.07-0.08 mpa and continue 5-6 minute, after waiting 2-3 minute after second vacuum breaker,
Carry out working described in step 7).
7. a kind of automatic citrus valving arrangement, including point lobe tank (1) it is characterised in that: be provided with eccentric rotary in point lobe tank (1)
Mechanism (7), is provided with water tank (6) above eccentric rotary mechanism (7), eccentric rotary mechanism (7) is provided with baffle plate (2), baffle plate
(2) it is distributed with a point lobe hole (3) on, baffle plate (2) outer is provided with side plate washer (201), water tank (6) is provided with high-pressure water pipe
(4), high-pressure water pipe (4) one end is connected with water tank (6), and the other end stretches in point lobe hole (3)；
Divide and be provided with the string bag (8) below lobe hole (3), one end that high-pressure water pipe (4) is located at below point lobe hole (3) is stretched in the string bag (8).
8. a kind of automatic citrus valving arrangement according to claim 7 it is characterised in that: the described string bag (8) bottom
It is additionally provided with convex button (9).
9. a kind of automatic citrus valving arrangement according to claim 7 it is characterised in that: described point of lobe tank (1) bottom
Portion is additionally provided with material output magazine (5).
10. a kind of automatic citrus valving arrangement according to claim 7 it is characterised in that: described eccentric rotary machine
During plant running, the axis around water tank (6) make eccentric rotational motion to structure (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610759141.0A CN106360775B (en) | 2016-08-30 | 2016-08-30 | A kind of automatic citrus divides valve method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610759141.0A CN106360775B (en) | 2016-08-30 | 2016-08-30 | A kind of automatic citrus divides valve method and device |
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| CN106360775A true CN106360775A (en) | 2017-02-01 |
| CN106360775B CN106360775B (en) | 2019-01-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111789268A (en) * | 2020-07-16 | 2020-10-20 | 宜昌海通食品有限公司 | Evacuation pot for assisting orange peeling and orange peeling process |
| CN114504113A (en) * | 2018-09-06 | 2022-05-17 | 王迪 | Orange rotating mechanism of orange segment separating machine |
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| Publication number | Publication date |
|---|---|
| CN106360775B (en) | 2019-01-29 |
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