CN110538483A - Equipment for integrally and efficiently extracting functional substances of fruits and vegetables and application - Google Patents

Abstract

The invention discloses an integrated and high-efficiency extraction equipment and application of functional substances of fruits and vegetables. The inner wall of the cylinder is provided with an ultrasonic generator, the side wall of the cylinder is also vertically embedded with a sliding groove, and an extraction pipe is slidably fitted in the sliding groove, and the upper end of the extraction pipe slides through the upper end of the cylinder and is connected by a hose A negative pressure pump is provided, and a glass plate surface is also embedded in the cylindrical body on the side of the sliding groove. The overall structure of the equipment of the invention is simple, the processing efficiency can be improved, the equipment cost and the possible waste of material transfer can be saved; It can make the nutrition and taste of the food better and richer, and improve the quality of the food.

Description

Equipment and application for an integrated and efficient extraction of functional substances from fruits and vegetables

technical field

The invention relates to the technical field of fruit and vegetable extraction, in particular to an integrated and efficient device and application for extracting functional substances of fruits and vegetables.

Background technique

Fruit and vegetable products are highly seasonal and regional due to their production, and the harvest and market periods are short and concentrated, forming distinct peak and low seasons. If a large number of juicy and nutritious fruits and vegetables are not sold, stored and processed quickly, they will accumulate, shrink or even deteriorate, resulting in economic losses. At the same time, some defective products and processing by-products in the production are not fully utilized, which will also reduce the commodity rate. Fruit and vegetable extracts are an emerging plant B/L product that has been gradually separated from the category of plant extracts in recent years.

In the prior art, when extracting and processing fruits and vegetables, it is necessary to go through tedious processing procedures, frequent replacement of processing equipment, and continuous transfer of materials. Finally, after filtering and processing, fruit and vegetable extracts can be obtained. The obtained fruit and vegetable extracts have low extraction efficiency and time-consuming due to continuous transfer processing, and because the extraction efficiency is limited, the concentration of fruit and vegetable extracts is low, and it needs to be concentrated for a long time before it can be applied.

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide an integrated and efficient extraction equipment and application of functional substances of fruits and vegetables, so as to solve the problems raised in the above background technology.

To achieve the above object, the present invention provides the following technical solutions:

An integrated and efficient equipment for extracting functional substances of fruits and vegetables, including a cylinder, an upper cover is connected to the upper end of the cylinder, a crushing mechanism driven by a motor is installed on the upper cover, and an ultrasonic generator is arranged on the inner wall of the cylinder , the side wall of the cylinder is also vertically embedded with a sliding groove, the sliding groove is slidably fitted with an extraction pipe, the upper end of the extraction pipe slides through the upper end of the cylinder and is connected to a negative pressure pump through a hose. The cylindrical body on the side of the sliding groove is also inlaid with a glass plate surface.

Further, the extraction pipe is slidably arranged in the sliding groove, and the lower end is bent toward the cylinder.

Further, the pulverizing mechanism includes a rotating tube that is rotatably arranged in the upper cover, and a crushing rod, a blade and a stirring blade that are sequentially and fixedly connected to the periphery of the rotating tube. The rotating tube is a tubular structure with an open upper end and a closed lower end. The lower side wall of the tube is also provided with a through hole, the outer periphery of the upper end of the rotating tube is connected with the motor through a belt drive, and the upper end of the rotating tube is also communicated with a hopper through a rotary joint.

Further, the upper end of the injection hopper is also movably fitted with a plate cover, the lower surface of the plate cover is inlaid with a rubber gasket that fits with the opening of the upper end of the injection hopper, the plate cover is rotatably connected to the support plate, and the support The board is vertically fixed on the upper end of the upper cover.

Further, the crushing rod is made of multiple groups of stainless steel rods, the edge of the crushing rod is slidingly attached to the inner wall of the cylinder, the surface of the rotating tube below the crushing rod is fixedly provided with multiple sets of blades, and the blades are arranged around the rotating pipe. There are multiple groups, and the blades are also provided with multiple groups in parallel along the vertical direction of the rotating tube. The periphery of the rotating tube under the blade is welded with multiple groups of stirring blades. The stirring blades are wheel-shaped blades. The bottom of the barrel is movable fit.

Further, the upper end of the upper cover is also provided with a feeding pipe through connection, and a material guide plate is correspondingly arranged below the feed pipe, the material guide plate is a funnel-shaped structure, and the opening in the middle of the Turn the periphery of the tube.

Compared with the prior art, the beneficial effects of the present invention are: the overall structure of the equipment in the present application is simple, and the preparation of fruit and vegetable extracts can be completed in an integrated manner through the overall design and coordination, which can improve processing efficiency, save equipment costs and possible risks. It can reduce the waste of material transfer; the crushing and processing efficiency of fruit and vegetable materials is high, thereby improving the utilization rate of raw materials and saving production costs; the production of extracted fruit and vegetable extracts can be used in food, which can enrich the nutrition and taste of food, improve the quality of food.

Description of drawings

FIG. 1 is a schematic structural diagram of an integrated and efficient equipment for extracting functional substances from fruits and vegetables.

In the picture: 1-Cylinder body, 2-Top cover, 3-Feed pipe, 4-Feed guide plate, 5-Rotating pipe, 51-Through hole, 52-Breaking rod, 53-Blade, 54-Mixing blade, 6 - Ultrasonic generator, 7- Discharge pipe, 8- Rotary joint, 9- Injection hopper, 10- Plate cover, 11- Support plate, 12- Motor, 13- Sliding groove, 14- Extraction pipe, 15- Hose, 16 - Negative pressure pump.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Referring to FIG. 1 , in an embodiment of the present invention, an integrated and efficient equipment for extracting functional substances of fruits and vegetables includes a cylinder body 1 , and an upper cover 2 is connected to the upper end of the cylinder body 1 by riveting. A crushing mechanism driven by a motor 12 is installed, and an ultrasonic generator 6 is inlaid in the lower part of the inner wall of the cylinder 1. The ultrasonic generator 6 is a commonly used ultrasonic generation structure for wall breaking, and is used in the extraction and processing of fruits and vegetables. It belongs to a conventional structure; the side wall of the cylinder body 1 is also vertically embedded with a sliding groove 13, and an extraction pipe 14 is slidably arranged in the sliding groove 13, and the extraction pipe 14 is slidably arranged in the sliding groove 13, and the lower end is bent Folded into the cylinder body 1, the upper end of the extraction pipe 14 slides through the upper end of the cylinder body 1 and is connected with a negative pressure pump 16 through a hose 15, so that after standing, the supernatant can be slid to the top of the extraction pipe 14. and start the negative pressure pump 16 to extract the supernatant liquid. The cylinder body 1 on the side of the sliding groove 13 is also inlaid with a glass plate surface, so that the position of the supernatant liquid can be observed through the glass plate surface, which is convenient for accurate sliding. The extraction pipeline 14 is used for extraction, and the extraction of the supernatant is more convenient and efficient.

The crushing mechanism includes a rotating tube 5 that is rotatably arranged in the upper cover 2, and a crushing rod 52, a blade 53 and a stirring blade 54 that are sequentially and fixedly connected to the periphery of the rotating tube 5. The rotating tube 5 is a tubular structure with an open upper end and a closed lower end. , the lower side wall of the rotating pipe 5 is also provided with a through hole 51, the outer periphery of the upper end of the rotating pipe 5 is connected with the motor 12 through a belt drive, and the upper end of the rotating pipe 5 is also communicated with a rotating joint 8. The hopper 9, so that during the extraction process, the extraction liquid and warm water can be injected into the rotating tube 5 through the hopper 9, so as to facilitate the extraction of fruits and vegetables; the upper end of the hopper 9 is also movably fitted with a plate cover 10. The lower surface of the plate cover 10 is inlaid with a rubber gasket that fits with the opening of the upper end of the hopper 9. The plate cover 10 is pivotally connected to the support plate 11 through a hinged manner, and the support plate 11 is vertically fixed on the upper end of the upper cover 2. Such The design is convenient to ensure that the plate cover 10 is pressed against the hopper 9 through the rubber gasket during processing, so as to prevent the hopper 9 from shaking with the rotation of the rotating pipe 5, improve the safety of the equipment, and also prevent debris from falling through the hopper 9. into the rotating tube 5.

The crushing rod 52 is a plurality of groups of stainless steel rods, and the edge of the crushing rod 52 is slidingly attached to the inner wall of the cylinder body 1. After the fruits and vegetables fall, they are knocked and broken by the crushing rod 52 driven by the rotating tube 5, which is convenient for subsequent processing; The surface of the rotating tube 5 below the crushing rod 52 is fixedly provided with a plurality of sets of blades 53, the blades 53 are provided with multiple sets around the rotating tube 5, and the blades 53 are also provided with multiple sets in parallel along the vertical direction of the rotating tube 5, and the fruits and vegetables are crushed. After the rod 52 is broken, it is rotated and cut by multiple sets of blades 53, which can be further crushed. The periphery of the rotating tube 5 under the blades 53 is welded with multiple sets of stirring blades 54. The stirring blades 54 are wheel-shaped blades. The bottom of the leaf 54 is movably attached to the bottom of the cylinder 1, the fruits and vegetables can be stirred at the bottom when the stirring blade 54 is rotated, and the stirring blade 54 can also cooperate to further pulverize the fruits and vegetables. Such cooperation can quickly and efficiently pulverize the fruits and vegetables and improve processing. efficiency.

The upper end of the upper cover 2 is also provided with a feeding pipe 3 through connection, and the cleaned fruits and vegetables are put into the cylinder 1 through the feeding pipe 3, and a material guide plate 4 is correspondingly arranged below the feeding pipe 3. The material guide plate 4 is a funnel-shaped structure, and the middle opening of the material guide plate 4 surrounds the periphery of the rotating pipe 5 . This is convenient for concentrated dropping and processing.

A discharge pipe 7 is arranged through the bottom of the side wall of the cylinder body 1 , and a valve is provided on the discharge pipe 7 , and the fruit and vegetable residues after extracting the supernatant can be discharged through the discharge pipe 7 .

The extracted supernatant can be concentrated to form a fruit and vegetable extract, which can be processed and applied to food production in conjunction with other ingredients.

The working principle of the embodiment of the present invention is as follows: the fruits and vegetables are put into the cylinder 1 through the feeding pipe 3, the starter motor 12 drives the rotating pipe 5 to rotate, and after the concentration of the guide plate 4, the fruits and vegetables can be stirred by the crushing rod 52, the blade 53 and the stirring. The leaves 54 are fully pulverized in multiple ways. At this time, the extractant is injected through the hopper 9. After the extractant passes through the rotating tube 5, it is discharged from the through hole 51, and the pulverized fruits and vegetables are fully fused during stirring. , start the ultrasonic generator 6 to break the crushed fusion, and inject warm water into the rotating tube 5 through the injection hopper 9. After the warm water enters through the through hole 51, it can quickly mix with the crushed fusion of fruits and vegetables during stirring, and continue to rotate. , the stirring blade 54 can drive the mixture to perform centrifugal rotation, so that the supernatant can be separated from the residue. At this time, the extraction pipe 14 is observed and moved through the glass plate surface, and the negative pressure pump 16 is started to extract the supernatant and discharge, and the residue can pass through The discharge pipe 7 is discharged, and the supernatant extracted in this way is concentrated to obtain fruit and vegetable extracts. Such a design facilitates the integrated fruit and vegetable extraction, which is more convenient and efficient than the prior art, and the extraction solution is more convenient.

The standard parts used in the present invention can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection methods of each part adopt mature bolts, rivets, welding, etc. in the prior art Conventional means, machinery, parts and equipment all use conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.

It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (8)

1. An integrated and efficient equipment for extracting functional substances of fruits and vegetables, comprising a cylinder body (1), an upper cover (2) is connected to the upper end of the cylinder body (1), and a passage through the upper cover (2) is installed on the upper cover (2). A crushing mechanism driven by a motor (12), an ultrasonic generator (6) is arranged on the inner wall of the cylinder (1), and characterized in that a sliding groove (13) is vertically embedded in the side wall of the cylinder (1), An extraction pipe (14) is slidably fitted in the sliding groove (13), and the upper end of the extraction pipe (14) slides through the upper end of the cylinder (1) and is connected with a negative pressure pump (16) through a hose (15). , the cylindrical body (1) on the side of the sliding groove (13) is also inlaid with a glass plate surface. 2. An integrated and efficient extraction equipment for functional substances of fruits and vegetables according to claim 1, characterized in that the extraction pipe (14) is slidably arranged in the sliding groove (13), and the lower end is bent toward the cylinder (14). 1) inside. 3. An integrated and high-efficiency extraction equipment for functional substances of fruits and vegetables according to claim 1, characterized in that the pulverizing mechanism comprises a rotating tube (5) that is rotatably arranged in the upper cover (2), and is sequentially fixedly connected to The crushing rod (52), the blade (53) and the stirring blade (54) on the periphery of the rotating pipe (5), the rotating pipe (5) is a tubular structure with an open upper end and a closed lower end, and the lower side wall of the rotating pipe (5) A through hole (51) is also provided therethrough, the outer periphery of the upper end of the rotating pipe (5) is connected with the motor (12) through a belt drive, and the upper end of the rotating pipe (5) is also communicated with a rotating joint (8). Injection hopper (9). 4. An integrated and high-efficiency extraction equipment for functional substances of fruits and vegetables according to claim 3, characterized in that a plate cover (10) is movably fitted on the upper end of the injection hopper (9), and the plate cover ( 10) The lower surface is inlaid with a rubber gasket that fits with the opening at the upper end of the hopper (9). 2) Upper end. 5 . The integrated equipment for efficiently extracting functional substances of fruits and vegetables according to claim 3 , wherein the crushing rod ( 52 ) is a plurality of sets of stainless steel rods, and the edge of the crushing rod ( 52 ) and the cylinder body are 5. 6 . (1) The inner wall is slidably fitted, and the surface of the rotating tube (5) below the crushing rod (52) is fixedly provided with multiple sets of blades (53), and the blades (53) are provided with multiple sets around the rotating tube (5), And the blade (53) is also provided with multiple groups in parallel along the vertical direction of the rotating tube (5), and a plurality of groups of stirring blades (54) are welded on the periphery of the rotating pipe (5) below the blade (53). (54) is a wheel-shaped blade, and the bottom of the stirring blade (54) is movably fitted with the bottom of the cylinder (1). 6. The integrated and efficient extraction equipment for fruit and vegetable functional substances according to claim 3, characterized in that, a feeding pipe (3) is also provided through the upper end of the upper cover (2), and the feeding pipe (3) A material guide plate (4) is also correspondingly arranged below, the material guide plate (4) is a funnel-shaped structure, and the middle opening of the material guide plate (4) surrounds the periphery of the rotating pipe (5). 7. A fruit and vegetable extract, characterized in that, it is prepared by extracting the equipment for extracting functional substances of fruits and vegetables according to any one of claims 1 to 6. 8. The application of the fruit and vegetable extract as claimed in claim 7 in food.