A kind of GL-B noodles and production method thereof
Technical field
The present invention relates to edible noodles in a kind of life, a kind of specifically GL-B production method of noodle.
Background technology
Noodles are one of traditional main food of China; Common noodles generally all are to adopt oodle maker roll compacting for wearing; Extruding forms for noodles airing or oven dry again; And the common noodles of produced in conventional processes can only for human body provides basic nutrient, can't reach the multiple effect of health care as food consumption.
Glossy ganoderma is claimed polyporus lucidus, refreshing sesame, sesame grass, celestial grass, auspicious grass again, is the complete stool of red sesame of Polyporaceae or purple sesame, and glossy ganoderma possesses very high medical value as the Chinese traditional valuable ingredient of traditional Chinese medicine that has thousands of years medicinal histories.The chemical composition of glossy ganoderma is comparatively complicated, and because of used bacterial classification, the bacterial classification place of production, cultural method, extraction process, formulation method different different.Contain polysaccharide, ucleosides, furan derivative, steroid ferment class, alkaloids, protein, polypeptide, amino acids, triterpenes, sequiterpene, organic germanium, inorganic salts etc. in the fructification of Ganoderma, mycelium and the spore; Wherein GL-B is one of main active ingredient of glossy ganoderma, has antitumor, immunological regulation, hypoglycemic, anti-oxidant, reducing blood lipid and anti-aging effects.The glucan that GL-B constitutes, has the three-dimensional configuration of helical form (tertiary structure) by three strands of monose chains, (RNA) is similar with DNA (DNA), ribonucleic acid for its three-dimensional configuration, is a kind of macromolecular compound.
The preparation of GL-B at present mainly adopts two kinds of technology to produce: ganoderma lucidum fruitbody extracts and deep fermentation extracts.Wherein, fructification is difficult to realize change on a large scale preparation because of problems such as growth cycles, and the deep fermentation technology causes its production cost higher because of the cost of material of costliness.Because of above-mentioned reason, cause the GL-B Related product rarely to be reported, particularly the GL-B noodles also do not have on market cheaply.
Summary of the invention
The object of the present invention is to provide a kind of GL-B production method of noodle; Wherein GL-B adopts the deep working method of corn process residues to obtain; Prepare GL-B with glossy ganoderma bacterium fermented maize juice; Make the scientific and reasonable combination of its bioactive ingredients and noodles, have well edible and health-care effect.
The present invention provides a kind of GL-B production method of noodle, and the prescription of said noodles comprises flour, GL-B, edible salt, dietary alkali, it is characterized in that: said GL-B is to adopt the method for glossy ganoderma bacterium fermented maize juice to be prepared from.
Further, said GL-B preparation method's step is:
1) preliminary treatment of corn process residues: the corn process residues through boiling, isolated by filtration, is obtained corn juice and maize pulp, with subsequent use behind the corn juice constant volume;
2) glossy ganoderma bacterium fermented maize juice prepares GL-B: the corn juice in the step 1) through lucidum bacteria liquid body strain fermentation, is prepared GL-B liquid.
Further, said step 1) specifically: the corn process residues of getting the 0.3-2 ton is placed in the digester, adds 3-12 ton drinking water again; Heat through steam jacket; When temperature arrived 80 ℃, it is interior until boiling that steam directly is passed into pot, keeps 25-40min; Get corn juice and maize pulp after the filtration, the corn juice constant volume is to 3m
3The back is subsequent use.
Preferably, wherein during the boiling of corn process residues the water addition ratio example be 1:10.
Further, the corn juice fermentation medium is said step 2): add 2-10% starch in the corn juice; Cultured ganoderma lucidum liquid bacterial classification is transferred in the fermentation medium, and fermentation condition is: inoculum concentration 2-20%, rotating speed are 100~300r/min, and ventilation is 1:0.3~1:1.5, and temperature is 20~35 ℃, fermentation 2~10d.
Optimize, fermentation medium is: add 5% starch in the corn juice; The fermentation condition of optimizing is: inoculum concentration 10%, rotating speed are 200r/min, and ventilation is 1:1, and temperature is 32 ℃, fermentation 7d; Said starch is cornstarch, wheaten starch or other starch.
Further, the preparation method of described ganoderma lucidum liquid bacterial classification is: the glossy ganoderma bacterium inclined-plane bacterial strain of refrigerator preservation is inserted on the potato slope carry out activation, after being cultured to mycelia and covering with the inclined-plane; Get in the mycelia ramp blocks access potato fluid nutrient medium and cultivate, 150r/min cultivates 4d under the room temperature, amplifies step by step through fermentation tank afterwards; Condition of culture is 150r/min, and ventilation is 1:0.5,30 ℃ of temperature; Cultivate 3~4d, promptly get lucidum bacteria liquid body bacterial classification.
Further, the prescription of said GL-B noodles is following:
Add following batching and proportion with per 100 jin of flour:
GL-B: 3~8%
Edible salt: 0.8~1.1%
Dietary alkali: 0.4~0.6%
The step of this production method is following:
1, by the clear water of above-mentioned prescription and proportion adding 17%, mixes and stirred 10~18 minutes;
2, the wadding of the face after will stirring is put into aging machine, wake up face 3~5 minutes of slaking;
3, the face wadding roll compacting after using oodle maker with above-mentioned slaking is two and wears, and closes to press to be one and to wear again;
4, adopt nine to ten groups of roll crown machines, progressively be compressed to desired thickness after, push and be noodles;
5, above-mentioned vermicelli bar is sent into cold air chamber, shrink through the cold wind dehydration;
6, above-mentioned noodles are sent into drying chamber, wherein the temperature of oven dry employing 32-36 ℃ of temperature, time is 2-3 hour, and the noodles institute water content after the oven dry is controlled at 12~13%, is cut to the noodles of required size after the oven dry, the packing warehouse-in.
The present invention also provides a kind of GL-B noodles, and said GL-B noodles prepare according to the method described above.
The present invention makes scientific and reasonable being blended in the noodles of GL-B through technique scheme, makes edible noodles constitute the health caring noodles of high nutrition, have antitumor, improve immunity, hypoglycemic, reducing blood lipid, anti-oxidant and antidotal effect; And the present invention is a glossy ganoderma bacterium fermentation raw material with the corn juice of corn process residues preparation, greatly reduces the fermentation costs of GL-B, for scale preparation GL-B noodles provide possibility.The present invention can carry out standardization and batch production large-scale production, can substitute the basic food that traditional noodles become health care fully, improves the whole people's fitness, serves the healthy of masses.
The specific embodiment
Following examples further specify content of the present invention, but should not be construed as limitation of the present invention.Under the situation that does not deviate from the present invention's spirit and essence, modification or replacement to the inventive method, step or condition are done all belong to scope of the present invention.
If do not specialize the conventional means that used technological means is well known to those skilled in the art among the embodiment.Lucidum strain among the embodiment obtains through purchase, can be at China Committee for Culture Collection of Microorganisms common micro-organisms center or Chinese agriculture microorganism fungus kind preservation administrative center place buy.The ventilation of fermentation tank among the application, the generic definition in this field are meant the air mass flow that the zymotic fluid of per minute unit volume feeds.
Produce the GL-B noodles, at first need prepare GL-B: the steps include: 1) preliminary treatment of corn process residues: through boiling, isolated by filtration, acquisition corn juice and maize pulp are with subsequent use behind the corn juice constant volume with the corn process residues; 2) glossy ganoderma bacterium fermented maize juice prepares GL-B: the corn juice in the step 1) through lucidum bacteria liquid body strain fermentation, is prepared GL-B liquid.
Embodiment 1: the preliminary treatment of corn process residues ()
Get 0.3 ton of corn process residues and be placed in the digester, add 3 tons of drinking water again, heat through steam jacket; When temperature arrived 80 ℃, it is interior until boiling that steam directly is passed into pot, keeps 30min; Plate-frame filtering gets corn juice and maize pulp while hot, and the corn juice constant volume is to 3m
3The back is subsequent use.
Embodiment 2: the preliminary treatment of corn process residues (two)
Get 0.3 ton of corn process residues and be placed in the digester, add 6 tons of drinking water again, heat through steam jacket; When temperature arrives 80 ℃; Steam directly is passed in the pot until boiling, keeps 25min, while hot plate-frame filtering (cooking liquor adopt any filtering technique easily all can); Get corn juice and maize pulp, the corn juice constant volume is to 3m
3The back is subsequent use.
Embodiment 3: the preliminary treatment of corn process residues (three)
Get 2 tons of corn process residues and be placed in the digester, add 12 tons of drinking water again, heat through steam jacket; When temperature arrived 80 ℃, it is interior until boiling that steam directly is passed into pot, keeps 40min; Plate-frame filtering gets corn juice and maize pulp while hot, and the corn juice constant volume is to 3m
3The back is subsequent use.
Embodiment 4: lucidum bacteria liquid body strain preparation
The glossy ganoderma bacterium inclined-plane bacterial strain of refrigerator preservation inserted on the potato slope carry out activation, after being cultured to mycelia and covering with the inclined-plane, get the mycelia ramp blocks and insert in the potato fluid nutrient medium and cultivate; 150r/min cultivation 4d under the room temperature (my god), amplify condition of culture afterwards step by step through fermentation tank: rotating speed is 150r/min; Ventilation is 1:0.5; 30 ℃ of temperature are cultivated 3~4d, promptly get lucidum bacteria liquid body bacterial classification.
Embodiment 5: glossy ganoderma fermentation corn juice ()
On embodiment 4 bases; Inoculative proportion according to 10% is transferred to cultured ganoderma lucidum liquid bacterial classification in 5 tons of fermentation tanks that (fermentation medium is according to embodiment 1 preparation corn juice; And interpolation 150kg cornstarch preparation), rotating speed is 200r/min, and ventilation is 1:1; Temperature is 32 ℃, fermentation 7d.GL-B output reaches more than the 2g/L.
Embodiment 6: glossy ganoderma fermentation corn juice (two)
On embodiment 4 bases, the inoculative proportion according to 2% is transferred to cultured ganoderma lucidum liquid bacterial classification in 10 tons of fermentation tanks and (prepares corn juices according to embodiment 2, and add the wheaten starch of 600kg); Rotating speed is 100r/min; Ventilation is 1:1.5, and temperature is 25 ℃, fermentation 10d.GL-B output reaches more than the 2g/L.
Embodiment 7: glossy ganoderma fermentation corn juice (three)
On embodiment 4 bases, the inoculative proportion according to 20% is transferred to cultured ganoderma lucidum liquid bacterial classification in 20 tons of fermentation tanks and (prepares corn juices according to embodiment 3, and add the cornstarch of 240kg); Rotating speed is 300r/min; Ventilation is 1:0.5, and temperature is 35 ℃, fermentation 4d.GL-B output reaches more than the 2g/L.
Remaining maize pulp prepares the dietary fiber powder through dry, pulverizing.The maize pulp of results is passed through fluidized bed drying, carry out mechanical disintegration through conventional pulverizer again, cross 100 mesh sieves, promptly get maize pulp dietary fiber powder.
The GL-B production method of noodle is following, and said GL-B adopts said method to obtain:
Embodiment 8: make GL-B noodles ()
Get 100 jin in flour, be equipped with GL-B 8%, edible salt 1%, dietary alkali 0.5% adds clear water 17%, mixes and stirs 15 minutes, and the face wadding after stirring is put into eye-catching 4 minutes of aging machine, slaking; Face wadding roll compacting after using oodle maker with slaking is two wears, and closes to press to be one and to wear again, and adopts nine to ten groups of roll crown machines, progressively be compressed to desired thickness after, push and be noodles; Above-mentioned noodles are sent into cold air chamber, shrink through the cold wind dehydration; Again noodles are sent into drying chamber, adopt 33 ℃ of temperature, baking 3 hours, oven dry back institute water content 12.55% is cut to the noodles of required size, and the packing warehouse-in is the GL-B noodles.
Embodiment 9: make GL-B noodles (two)
Get 500 jin in flour, join 25 jin of GL-Bs, edible salt 0.9% by 5% and join 4.5 jin, dietary alkali 0.4% and join 2 jin, add clear water 17%, mix and stirred 15 minutes, the face wadding after stirring is put into eye-catching 4 minutes of aging machine, slaking; Face wadding roll compacting after using oodle maker with slaking is two wears, and closes to press to be one and to wear again, and adopts nine to ten groups of roll crown machines, progressively be compressed to desired thickness after, push and be noodles; Above-mentioned noodles are sent into cold air chamber, shrink through the cold wind dehydration; Again noodles are sent into drying chamber, adopt 35 ℃ of temperature, baking 3 hours, oven dry back institute water content 12.55% is cut to the noodles of required size, and the packing warehouse-in is the GL-B noodles.
The present invention makes scientific and reasonable being blended in the noodles of GL-B through technique scheme, makes edible noodles constitute the health caring noodles of high nutrition, have antitumor, improve immunity, hypoglycemic, reducing blood lipid, anti-oxidant and antidotal effect; And the present invention is a glossy ganoderma bacterium fermentation raw material with the corn juice of corn process residues preparation, greatly reduces the fermentation costs of GL-B, for scale preparation GL-B noodles provide possibility.The present invention can carry out standardization and batch production large-scale production, can substitute the basic food that traditional noodles become health care fully, improves the whole people's fitness, serves the healthy of masses.