CN102828287B - Coconut fiber separating and carding system - Google Patents
Coconut fiber separating and carding system Download PDFInfo
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- CN102828287B CN102828287B CN201210342297.0A CN201210342297A CN102828287B CN 102828287 B CN102828287 B CN 102828287B CN 201210342297 A CN201210342297 A CN 201210342297A CN 102828287 B CN102828287 B CN 102828287B
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Abstract
The invention discloses a coconut fiber separating and carding system, comprising a loosening machine, a separator, a refined loosening machine, a large-cabin quantitative cotton feeding machine and a carding machine, wherein the loosening machine is used for loosening and stripping coconut shells and coconut fibers; the separator is communicated with the loosening machine and is used for separating stripped impurities, coconut roots and the coconut fibers in a rolling separation method; the refined loosening machine is communicated with the separator through a ventilation pipeline and is used for carrying out refined loosening on the coconut fibers; the large-cabin quantitative cotton feeding machine is communicated with the refined loosening machine and is used for mixing the coconut fibers subjected to the refined loosening with other fibers; and the carding machine is communicated with the large-cabin quantitative cotton feeding machine and is used for carding mixed fibers into a net or strips. The coconut fiber separating and carding method and system disclosed by the invention can be used for carding the coconut fibers into monofilaments and to meet the requirements on forming the net or the strips.
Description
Technical field
The present invention relates to coconut fibre process field, particularly relate to a kind of coconut fibre and be separated combing system.
Background technology
Coconut palm palm fibre is a kind of natural fabric contained in coconut husk, there is Nantural non-toxic. capable of washing. permeability is good, the advantage such as durable can be widely used in the occasions such as mattress, sofa cushion, automobile back, back cushion, water and soil conservation plate, but existing technology can not make coconut fibre carry out carding, slivering by the mode of combing, thus limits the production of coconut fibre goods.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of coconut palm palm fibre and is separated carding method and system, coconut fibre can be made to be carded to monofilament and become the requirement of net or slivering.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of coconut fibre to be separated combing system, comprising:
One opener, for peeling off coconut husk with coir shredding;
One seperator, is communicated with described opener, adopts roller separation method, the impurity be stripped out, the coconut palm root base of a fruit is separated with coir;
One refined opener, is communicated with by wind conveying pipe road with described seperator, and coir is carried out smart shredding;
The one quantitative cotton feeder in large storehouse, is communicated with described refined opener, the coir after smart shredding and other fibers is mixed;
One carding machine, is communicated with, by blended fiber carding or slivering with the quantitative cotton feeder in described large storehouse.
In a preferred embodiment of the present invention, described opener comprises: separation bin, multiple rotor and convoying curtain, described separation bin includes an inlet and an outlet, described convoying curtain to be positioned at bottom separation bin and to extend to outlet from entrance, described multiple rotor to be arranged in separation bin and to be positioned at the top of described convoying curtain, described rotor is provided with multiple separator disk, described separator disk is provided with multiple blade, described blade is removably fixed on separator disk by connector.
In a preferred embodiment of the present invention, described opener comprises 3 rotors: the first rotor, the second rotor and the 3rd rotor, described first rotor, the second rotor and the 3rd rotor are vertical arrangement, namely have certain altitude poor between adjacent two rotors, described rotor velocity of rotation is 1250 revs/min.
In a preferred embodiment of the present invention, described seperator comprises rabbling mechanism and conveying mechanism, described rabbling mechanism comprises mixing drum, stirs main shaft and multiple mixing arm, described mixing drum includes an inlet and an outlet, described entrance and exit lays respectively at the two ends of described mixing drum, and is positioned at the top of described mixing drum, and described mixing drum also includes the bottom drain of some through holes, twist, described multiple mixing arm is fan-shapedly be arranged on described stirring main shaft to described stirring main shaft; Described conveying mechanism, comprise transfer passage and lower transfer passage, described coconut fibre is delivered to next procedure by blower fan by described upper transfer passage, and described lower transfer passage is positioned at bottom described mixing drum.
In a preferred embodiment of the present invention, described refined opener comprises cotton transport curtain, the feed mechanism be made up of at least two rollers, the hired roughneck's roller letter be made up of multiple V-knife sheet and conveying fan, described roller offers multiple square wire casing, the spacing of described neighboring blocks wire casing is 3mm.
In a preferred embodiment of the present invention, described refined opener also comprises and is arranged on fiber adaptation on described convoying curtain and metal power-off sniffer, described fiber adaptation makes one or more fibers input described refined opener simultaneously, whether containing metal in described metal power-off detection raw fiber, find that metal is just reported to the police and power-off.
In a preferred embodiment of the present invention, the quantitative cotton feeder in described large storehouse comprises large storehouse, input mechanism, Jiao Ding curtain mechanism, rationed storehouse and Weighing mechanism, coconut fibre through smart shredding inputs large storehouse by input mechanism, determine that curtain is loose enters rationed storehouse again through angle, eventually pass Weighing mechanism the fibre weight supply next process needed; Described Jiao Ding curtain mechanism comprises angle and determines curtain, and described crying on quantitative curtain is equipped with dust-proof skin curtain, in described large storehouse, dust exhaust apparatus is housed.
In a preferred embodiment of the present invention, described carding machine comprises feed roll motor, licker-in, working roll, stripper roll, cylinder, doffer, stripping off device, and described stripping off device comprises die, and described die frequency is 1300 beats/min.
In a preferred embodiment of the present invention, between described feed roll motor and licker-in, mote knife is installed.
In a preferred embodiment of the present invention, described coconut fibre is separated combing system and comprises the electric control system be made up of electric controlling assembly, opener electric control unit, seperator electric control unit, refined opener electric control unit, the large quantitative cotton feeder electric control unit in storehouse and carding machine electric control unit.
The invention has the beneficial effects as follows: coconut palm palm fibre of the present invention is separated carding method and system, coconut fibre can be made to be carded to monofilament and become the requirement of net or slivering.
Accompanying drawing explanation
Fig. 1 is the flowage structure schematic diagram that coconut fibre of the present invention is separated the preferred embodiment of combing system one;
Fig. 2 is the structural representation of opener one preferred embodiment;
Fig. 3 is that schematic diagram is looked on the right side of Fig. 2;
Fig. 4 is the close-up schematic view of Fig. 2;
Fig. 5 is the structural representation of seperator one preferred embodiment;
Fig. 6 is that schematic diagram is looked on a left side of Fig. 5;
Fig. 7 is the structural representation of refined opener one preferred embodiment;
Fig. 8 is the schematic top plan view of Fig. 7;
Fig. 9 is the structural representation of large storehouse quantitative cotton feeder one preferred embodiment;
Figure 10 is the structural representation of carding machine one preferred embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Refer to Fig. 1, the embodiment of the present invention comprises:
Coconut fibre is separated combing system, comprising:
One opener 100, for peeling off coconut husk with coir shredding;
One seperator 200, is communicated with described opener, adopts roller separation method, the impurity be stripped out, the coconut palm root base of a fruit is separated with coir;
One refined opener 300, is communicated with by wind conveying pipe road with described seperator, and coir is carried out smart shredding;
The one quantitative cotton feeder 400 in large storehouse, is communicated with described refined opener, the coir after smart shredding and other fibers is mixed;
One carding machine 500, is communicated with, by blended fiber carding or slivering with the quantitative cotton feeder in described large storehouse.
Shown in composition graphs 2, Fig. 3 and Fig. 4, a kind of coconut fibre opener 100, comprising: separation bin 110, multiple rotor, separator disk 130, blade 140 and convoying curtain 150.
Described separation bin 110 comprises entrance 111 and outlet 112, described convoying curtain 150 to be positioned at bottom separation bin 110 and to extend to outlet 112 from entrance 111, described multiple rotor to be arranged in separation bin 110 and to be positioned at the top of described convoying curtain 150, described rotor is provided with multiple separator disk 130, wherein preferably be installed as 6 separator disks 130, described separator disk 130 is provided with multiple blade 140, and described blade 140 is removably fixed on separator disk 130 by connector.In the present embodiment, separation bin 110 is of a size of long 2000mm, wide 1400mm, high 2500mm, and the size of separation bin 110 can change specification according to the output of product.
Opener in the present embodiment includes 3 rotors---the first rotor 121, second rotor 122, the 3rd rotor 123, three vertical discharges of rotor, namely there is certain altitude poor between adjacent two rotors, and the second rotor 122 is below positioned at the back upper place of the first rotor 121 above, same the 3rd rotor 123 is below positioned at the back upper place of the second rotor 122 above, described first rotor 121, second rotor 122, the 3rd rotor 123, in rotating counterclockwise, namely make blade 140 cut the non-separate raw materials that entrance 111 is come in from top to bottom.It is best to the stripping of coconut fibre when the rotating speed of rotor is 1250 revs/min.
Preferably, blade 140 adopts abrasion-proof manganese steel material to make, and blade 140 can be exchanged according to the characteristic of different coconut fibres.Blade 140 is without the need to sharp, and the blade place of described blade 140 is the basil of arc surface or described blade 140 is 180 degree, and the thickness of described blade 140 take 8mm as the best.
Be integrated tight obvolvent because coconut fibre in use itself exists coconut husk, the coconut palm root base of a fruit and coconut fibre, utilize traditional technology of starting to make coconut fibre complete rupture powdered, do not become threadiness, product cannot be utilized again.Coconut fibre opener 110 of the present invention, have employed three roller blades, large storehouse separated space, not cutting off in coconut fibre ground situation, coconut fibre can be peeled off fast, can supply next process after completing shredding, stripping task by convoying curtain.
Shown in composition graphs 5 and Fig. 6, a kind of coconut fibre seperator 200, comprise rabbling mechanism and conveying mechanism, described rabbling mechanism comprises mixing drum 211, stirs main shaft 212 and multiple mixing arm 213, described mixing drum 211 comprises entrance 2111 and outlet 2112, described entrance 2111 and outlet 2112 lay respectively at the two ends of described mixing drum 211, and be positioned at the top of described mixing drum 211, described mixing drum 211 also includes the bottom drain 2113 of some through holes, twist, described multiple mixing arm 213 is arranged on described stirring main shaft 212 in fan-shaped to described stirring main shaft 212; Described conveying mechanism, comprises transfer passage 221 and lower transfer passage 222, and described coconut fibre is delivered to next procedure by blower fan by described upper transfer passage 221, and described lower transfer passage 222 is positioned at bottom described mixing drum 211, comprises conveyer belt 2221.
In the present embodiment, the inside dimension of mixing drum 211 is: long 2000mm, wide (circle) 1200mm, high 1500mm, can determine, specification can increase and decrease as required by amount of product throughput.
Described coconut fibre is fan-shaped mixing arm 213(hired roughneck) effect under spirally to extrude, then under the effect of defeated fine blower fan, coconut fibre is siphoned away, the coconut husk remained, the coconut palm root base of a fruit and impurity are fallen into on conveyer belt below by circular bottom drain, input foreign material storehouse by conveyer belt.
Fan-shaped hired roughneck is preferably diameter 18mm metal 45 steel and is welded, and is welded on diameter 259mm seamless pipe, and through static and dynamic equilibrium, hired roughneck's radius 400mm forms by five groups.
Power: machine driving 11kw, defeated assorted conveyer belt power 3kw, defeated fine power 7.5kw.
After coconut fibre shredding, impurity (sand, stone etc.) and coconut husk, the coconut palm root base of a fruit and raw material coconut fibre is there is in product, for making to be separated coconut fibre and impurity when not damaging fiber, special employing coconut fibre seperator of the present invention, described coconut fibre seperator 200 adopts roller separation method, coconut fibre is separated impurity and coconut fibre under rolling action at a slow speed, by the defeated fine blower fan of environmental protection for next process, make product not contaminated, play environmental protection transmitting function.
Shown in composition graphs 7 and Fig. 8, a kind of coconut fibre refined opener 300, comprises cotton transport curtain 310, the feed mechanism 320 be made up of at least two rollers 321, the hired roughneck's roller letter 330 be made up of multiple V-knife sheet 331 and conveying fan 340.
Described cotton transport curtain 310 installs fiber adaptation additional on the basis of traditional structure, make one or more fibers input coconut fibre refined opener simultaneously, make two kinds of fibrous raw materials such as coconut fibre raw material+chemical fibre mixing, under the effect of machinery, fully mixing is unclamped through conveying fan for subsequent processing.
For making coconut fibre not damage in mechanically operated process, also make simultaneously chemical fibre and coconut fibre not on roller around fibre, described roller 321 preferably opens square wire casing on the round steel of diameter 150mm, and spacing is preferably 3mm.Further preferably, metal power-off sniffer described coconut fibre refined opener 300 is also equipped with, whether containing metal in described metal power-off detection raw fiber, find that metal is just reported to the police and power-off, metal can be prevented to be mixed in raw material and to damage machine, and lay a solid foundation for next procedure.
Described coconut fibre refined opener 300 is preferably dimensioned to be long 1300mm, wide 1500mm, and high 1000mm(specification can be revised according to production output), power: 13.5kw.Described hired roughneck's cylinder 330 diameter is preferably the metal steel pipe of 450mm, described V-knife sheet 331 through Quenching Treatment, the every 50mm of the circumferentially distribution of V-knife sheet 331 outside hired roughneck's cylinder 330 mono-.
Described coconut fibre and other chemical fibre enter hired roughneck's roller letter 330 by cotton transport curtain 310 through feed mechanism 320, under the effect of described V-knife sheet 331, carry out smart shredding, the blended fiber after smart shredding passes through transfer passage 350 for next procedure under conveying fan 340 acts on.
As shown in Figure 9, the quantitative cotton feeder in a kind of large storehouse 400 comprises large storehouse 410, input mechanism 420, Jiao Ding curtain mechanism 430, rationed storehouse and Weighing mechanism, coconut fibre through smart shredding inputs large storehouse by input mechanism, loosen through Jiao Ding curtain mechanism 430 again and enter rationed storehouse, eventually pass Weighing mechanism the fibre weight supply next process needed; Described Jiao Ding curtain mechanism 430 comprises angle and determines curtain 431, and described angle determines curtain 431 to be equipped with dust-proof skin curtain 432, and the quantitative cotton feeder 400 in described large storehouse also comprises dust exhaust apparatus 441,442.
The mode that described Weighing mechanism preferably adopts electronic-weighing to combine with photoelectricity positive displacement is weighed, and described rationed storehouse (or fiber storage storehouse) is strengthened, and the coconut fibre being can enter next process equably.
Determine at described angle curtain 431 to install dust-proof skin curtain 432 additional, can prevent because the transmission of curtain is determined at the too many and stuck angles of dirt thing such as coconut fibre, dust exhaust apparatus 441,442 is housed simultaneously, the dirt thing in large storehouse 410 can be reduced equally, thus the various transmission mechanisms avoided the accumulation of dirt thing and affect in the quantitative cotton feeder in large storehouse 400.
The inside dimension of the quantitative cotton feeder in described large storehouse 400 is: long 2500mm, wide 2300mm, high 3000mm, power 7.5kw, can revise specification according to output.
As shown in Figure 10, described coconut fibre carding machine 500, feed roll motor 510, licker-in 520, working roll 530, stripper roll 540, cylinder 550, doffer 560, stripping off device 570 and defeated fine device 580.
In the present embodiment, described working roll 530 and stripper roll 540 form multiple working group, are positioned at the outer ring of described cylinder 550, with described cylinder 550 cooperating.Described doffer 560 is positioned at the outlet side of described cylinder 550, with described cylinder 550 cooperating.
Described stripping off device 570 comprises die 571 after being positioned at described doffer 560, and described die 571 frequency is 1300 beats/min.Because coconut fibre has rigidity and inviscid, thus coconut fibre carding machine 500 of the present invention adopts die mode to peel off fast under the effect of machinery.Described defeated fine device 580 is positioned at the below of described stripping off device 570.In the present embodiment, have two cylinders 550, simultaneously supporting have two stripping off devices 570 and two defeated fine devices 580.
Mote knife can be installed in described feed roll motor 510 and thorn rod 520, allow the coconut palm root of coconut fibre automatically peel off under the effect of mote knife, make coconut fibre divide better thin.
Preferably, the working width of described coconut fibre carding machine 500 is 2300mm, cylinder 550 diameter 1230mm, doffer's diameter 532mm, and the working group be made up of five groups of working rolls and stripper roll 540 carries out a point thin stripping.
Described coconut fibre is separated combing system and also comprises the electric control system be made up of electric controlling assembly, opener electric control unit, seperator electric control unit, refined opener electric control unit, the large quantitative cotton feeder electric control unit in storehouse and carding machine electric control unit.Interlock or single action can be adopted to control according to above-mentioned stand-alone device, be indicated to certain unit by technological order data through automation computer program, complete to each unit operation.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (9)
1. coconut fibre is separated a combing system, it is characterized in that, comprising:
One opener, for peeling off coconut husk with coconut fibre shredding;
One seperator, be communicated with described opener, adopt roller separation method, by the impurity be stripped out, the coconut palm root base of a fruit is separated with coconut fibre, described seperator comprises rabbling mechanism and conveying mechanism, described rabbling mechanism comprises mixing drum, stir main shaft and multiple mixing arm, described mixing drum includes an inlet and an outlet, described entrance and exit lays respectively at the two ends of described mixing drum, and be positioned at the top of described mixing drum, described mixing drum also includes the bottom drain of some through holes, described stirring main shaft twist, described multiple mixing arm is fan-shapedly be arranged on described stirring main shaft, described conveying mechanism, comprise transfer passage and lower transfer passage, described coconut fibre is delivered to next procedure by defeated fine blower fan by described upper transfer passage, and described lower transfer passage is positioned at bottom described mixing drum,
One refined opener, is communicated with by wind conveying pipe road with described seperator, and coconut fibre is carried out smart shredding;
The one quantitative cotton feeder in large storehouse, is communicated with described refined opener, the coconut fibre after smart shredding and other fibers is mixed;
One carding machine, is communicated with, by blended fiber carding or slivering with the quantitative cotton feeder in described large storehouse.
2. coconut fibre according to claim 1 is separated combing system, it is characterized in that, described opener comprises: separation bin, multiple rotor and convoying curtain, described separation bin includes an inlet and an outlet, described convoying curtain to be positioned at bottom separation bin and to extend to outlet from entrance, described multiple rotor to be arranged in separation bin and to be positioned at the top of described convoying curtain, described rotor is provided with multiple separator disk, described separator disk is provided with multiple blade, and described blade is removably fixed on separator disk by connector.
3. coconut fibre according to claim 2 is separated combing system, it is characterized in that, described opener comprises 3 rotors: the first rotor, the second rotor and the 3rd rotor, described first rotor, the second rotor and the 3rd rotor are vertical arrangement, namely have certain altitude poor between adjacent two rotors, described rotor velocity of rotation is 1250 revs/min.
4. coconut fibre according to claim 1 is separated combing system, it is characterized in that, described refined opener comprises cotton transport curtain, the feed mechanism be made up of at least two rollers, the hired roughneck's roller letter be made up of multiple V-knife sheet and conveying fan, described roller offers multiple square wire casing, the spacing of described neighboring blocks wire casing is 3mm.
5. coconut fibre according to claim 4 is separated combing system, it is characterized in that, described refined opener also comprises and is arranged on fiber adaptation on described convoying curtain and metal power-off sniffer, described fiber adaptation makes one or more fibers input described refined opener simultaneously, whether containing metal in described metal power-off detection raw fiber, find that metal is just reported to the police and power-off.
6. coconut fibre according to claim 1 is separated combing system, it is characterized in that, the quantitative cotton feeder in described large storehouse comprises large storehouse, input mechanism, Jiao Ding curtain mechanism, rationed storehouse and Weighing mechanism, coconut fibre through smart shredding inputs large storehouse by input mechanism, loosen through Jiao Ding curtain mechanism again and enter rationed storehouse, eventually pass Weighing mechanism the fibre weight supply next process needed; Described Jiao Ding curtain mechanism comprises angle and determines curtain, and described angle determines curtain to be equipped with dust-proof skin curtain, and the quantitative cotton feeder in large storehouse also comprises dust exhaust apparatus.
7. coconut fibre according to claim 1 is separated combing system, it is characterized in that, described carding machine comprises feed roll motor, licker-in, working roll, stripper roll, cylinder, doffer, stripping off device, and described stripping off device comprises die, and described die frequency is 1300 beats/min.
8. coconut fibre according to claim 7 is separated combing system, it is characterized in that, is provided with mote knife between described feed roll motor and licker-in.
9. coconut fibre according to claim 1 is separated combing system, it is characterized in that, described coconut fibre is separated combing system and comprises the electric control system be made up of electric controlling assembly, opener electric control unit, seperator electric control unit, refined opener electric control unit, the large quantitative cotton feeder electric control unit in storehouse and carding machine electric control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210342297.0A CN102828287B (en) | 2012-09-17 | 2012-09-17 | Coconut fiber separating and carding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210342297.0A CN102828287B (en) | 2012-09-17 | 2012-09-17 | Coconut fiber separating and carding system |
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| Publication Number | Publication Date |
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| CN102828287A CN102828287A (en) | 2012-12-19 |
| CN102828287B true CN102828287B (en) | 2015-01-28 |
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| CN201210342297.0A Expired - Fee Related CN102828287B (en) | 2012-09-17 | 2012-09-17 | Coconut fiber separating and carding system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112522822A (en) * | 2020-11-27 | 2021-03-19 | 常熟市明一无纺机械有限公司 | Coconut palm high-speed carding machine |
| CN113305967B (en) * | 2021-07-30 | 2021-09-24 | 南通曼蒂家用纺织品有限公司 | Straw mat processing machine |
| CN113529213B (en) * | 2021-09-15 | 2021-11-23 | 天津生隆纤维材料股份有限公司 | Fiber material carding equipment and carding method for manufacturing high-elasticity fiber composite cushion |
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