CN2780786Y - Small sized strong fiber carding machine - Google Patents
Small sized strong fiber carding machine Download PDFInfo
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- CN2780786Y CN2780786Y CN 200520005480 CN200520005480U CN2780786Y CN 2780786 Y CN2780786 Y CN 2780786Y CN 200520005480 CN200520005480 CN 200520005480 CN 200520005480 U CN200520005480 U CN 200520005480U CN 2780786 Y CN2780786 Y CN 2780786Y
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Abstract
The utility model relates to a small-sized strong fiber carding machine, wherein the front part of the utility model is provided with a conveying mechanism and feeding counter rollers; the back part of the utility model is provided with an outwards-sending roller; the middle part is provided with an opening carding roller or a combination used for opening and carding the same carding rollers; the upper part of the carding rollers is provided with work counter rollers, wherein a piece of metal needle cloth is arranged on the work surfaces of the feeding counter rollers, the opening carding roller, the carding rollers and the work counter rollers; the opening, the carding and the mixing of raw material can be realized by repeated pulling-in of the raw material by needle teeth; the outwards-sending roller is provided with the metal needle cloth or a blower; the raw material is adhered on the outwards-sending roller after carding by the needle teeth or the wind force, and the raw material is cut or scratched by a cutting knife mechanism or a scratch board retracting mechanism to form a wool net. The utility model has the advantages of simple structure, small size, little investment, low cost and large acting force, and can be independently arranged, and furthermore, the utility model is used for a contrast test of the color sample and the quality mixing, and recycle and utilization of offal of wool sheet thread waste, etc.
Description
Technical field
The utility model relates to a kind of small-sized strong fiber carding machine, mainly can be used for abundant combing to raw materials such as hair, fiber crops, silk, cotton, chemical fibres, and reach the mixing of quality and colorant, and finish tinctorial pattern and quality pioneer contrast test, also leftover bits and pieces such as hard waste, workprint can be made raw material.
Technical background
According to the knowledge of the applicant, China's wool industry still is not exclusively used in the equipment that mixes the system tinctorial pattern at present.Therefore often adopt the carding equipment that uses on the production line to carry out the mixed system of tinctorial pattern in the practice,, the raw material of different colours is fully mixed,, find out various proportion of raw materials by test repeatedly by of the combing repeatedly of carding equipment to raw material.The defective of this technology mainly shows: the one, and carding device structure complexity, investment is big, and operation and maintenance cost is big, causes the raising of equipment cost; The 2nd, the minimum raw material input amount of carding equipment is big, and the requirement well beyond mixing the system tinctorial pattern causes the raising of cost of material; The 3rd, because equipment investment is big, the independent carding equipment that tinctorial pattern mixes system that is exclusively used in can not be set in the practice, need employ whole production line when therefore mixing the system tinctorial pattern, other equipment on the production line are all stopped, further increased production cost; The 4th, when changing proportioning raw materials, all need to carry out heavy card stripping operation, so that the raw material formerly that will be attached on the carding equipment card clothing is disposed waste great amount of manpower and time at every turn.
In addition, existing carding equipment is little to the active force of raw material, leftover bits and pieces such as hard waste, workprint can not be carried out the branch comb, therefore also just leftover bits and pieces such as hard waste, workprint can not be made the spinnability raw material.
The utility model content
For overcoming the above-mentioned defective of prior art, the utility model provides a kind of small-sized strong fiber carding machine, this carding machine simple in structure, volume is little, small investment, and production cost is low, active force is big, can be provided with separately, is used for the recycling of leftover bits and pieces such as tinctorial pattern, the mixed system of quality and hard waste workprint.Also can the crin caking of rabbit, wool be carried out shredding, divide comb, removal of impurities, make it to become the spinnability raw material.
The technical solution of the utility model is: a kind of small-sized strong fiber carding machine, comprise band conveying mechanism and the feeding pair roller supporting with it, described feeding pair roller is positioned at the output of described band conveying mechanism, the back of described feeding pair roller is provided with shredding combing rod, described shredding combing rod back is provided with carding roller, described carding roller top is provided with some work pair rollers that are made of working roll and stripping hair roller, each pair roller of working is spaced apart in the neighboring area of carding roller top, described carding roller back is provided with outlet roller, and described outlet roller back is provided with the stripping hair mechanism supporting with it.Usually, a described stripping mao mechanism is a die mechanism, described feeding pair roller with between the described shredding combing rod, described shredding combing rod with between the described carding roller, described carding roller with between the described working roll, described carding roller with between the described stripping hair roller, described stripping mao roller with between the described working roll and described carding roller space with being equipped with between the described outlet roller, all be covered with metallic card clothing on the working face of described feeding pair roller, shredding combing rod, carding roller, working roll, stripping hair roller and outlet roller.
Based on same design; another technical scheme of the present utility model is: a kind of small-sized strong fiber carding machine; comprise band conveying mechanism and the feeding pair roller supporting with it; described feeding pair roller is positioned at the output of described band conveying mechanism; the back of described feeding pair roller is provided with shredding combing rod; described shredding combing rod back is provided with outlet roller; described outlet roller back is provided with the scraper plate gathering mechanism supporting with it; described outlet roller is originally as hollow roll; be evenly distributed with the through hole that is communicated with its inner chamber on its working face; its inner chamber connects the air inlet of blower fan, and transfer fiber effectively again can be to impurity removing.Usually; described stripping mao mechanism adopts the scraper plate gathering mechanism; the described feeding pair roller of good impurity-eliminating effect that pair raw material arranged again with between the described shredding combing rod and described shredding carding roller space with being equipped with between the described outlet roller, all be covered with metallic card clothing on the working face of described feeding pair roller and shredding combing rod.
The beneficial effects of the utility model are: simple in structure; invest little; operation and maintenance cost are low; can independently be provided with, the branch comb that is exclusively used in few tinctorial pattern of raw material consumption and quality mixes the raw material regeneration of system and leftover bits and pieces, can not cause the shutdown of wastage of material and whole production line; simultaneously also because the utility model has adopted metallic card clothing; basically do not need to carry out card stripping when changing raw material and just can will dispose, reduced operation intensity, saved the activity duration attached to the raw material on each roller.
Description of drawings
Fig. 1 is the structural representation of first kind of technical scheme of the utility model;
Fig. 2 is the structural representation of second kind of technical scheme of the utility model.
The specific embodiment
Referring to Fig. 1, first kind of small-sized strong fiber carding machine that the utility model provides comprises band conveying mechanism 6 and the feeding pair roller 4 supporting with it, described feeding pair roller 4 is positioned at the output of described band conveying mechanism 6, the back of described feeding pair roller 4 is provided with shredding combing rod 3, described shredding combing rod 3 back are provided with carding roller 8, described carding roller 8 tops are provided with some work pair rollers that are made of working roll 1 and stripping hair roller 2, each pair roller of working is spaced apart in the neighboring area of carding roller 8 tops, described carding roller 8 back are provided with outlet roller 9, described outlet roller 9 back are provided with the die mechanism 10 supporting with it, described feeding pair roller 4 is with between the described shredding combing rod 3, described shredding combing rod 3 is with between the described carding roller 8, described carding roller 8 is with between the described working roll 1, described carding roller 8 is with between the described stripping hair roller 2, described stripping hair roller 2 with between the described working roll 1 and described carding roller 8 space described feeding pair roller 4 with being equipped with between the described outlet roller 9, shredding combing rod 3, carding roller 8, working roll 1, all be covered with metallic card clothing on the working face of stripping hair roller 2 and outlet roller 9.The employing of metallic card clothing has greatly improved the active force of pin tooth to raw material, has avoided the deposition of fiber on card clothing, has improved shredding and carding effect, and need not to carry out the card stripping operation, makes the simplification on the device structure become possibility.
The quantity of described work pair roller can be that 1-4 is right, and under normal conditions, preferred 2-3 is right, like this can be under guaranteeing effective combing and mixing, and simplified structure reduces volume.Under littler volume requirement, also can adopt 1 pair of work pair roller.
Metallic card clothing on described each roller working face can be made of the bonding jumper that is wrapped on the rod working face, the outside of described bonding jumper has the metal needle tooth, the inboard of bonding jumper can be embedded in the spiral slot that is provided with on the roller working surface, also can be attached to the working face of roller, its two ends are fixed on the fixing and limiting structure of the bonding jumper that is provided with on the rod, in this case, described bonding jumper can be provided with self-locking structure.
For alleviating equipment volume and saving material, described each roller can adopt hollow roll.
For regulating spacing between the relevant roller, roll shaft can be installed on the adjustable support, adjustable support can be by bolted on frame, and bar hole is adopted in the hole that is used for construction bolt on the frame, change the position of bolt on bar hole like this, just can change spacing between the roller.
Described each roller can adopt same driving mechanism, and is connected with described driving mechanism with the gear mode by chain, belt, can guarantee rotating ratio and simplified structure between each roller like this.
For guaranteeing combing, it is poor to have a constant linear speed between the pin tooth of described each roller that cooperatively interacts, this linear speed difference can by transmission mechanism to the transmission of each roller than and the realization that cooperatively interacts of the diameter of each roller, each roller pin tooth can be identical in the linear velocity direction of adjacent, also can be opposite.
Spacing usually can adopt just between corresponding each roller spaces, and promptly two gardens at two roller pin tooth tip places are non-intersect or tangent.When adopting other forms of card clothing or designing suitable metallic card clothing, also can adopt zero to space and bear and space.
The concrete data of spacing can be according to the difference of raw material and concrete the setting.
The driving shaft of described transmission mechanism can be provided with reverser handle, by the backward rotation reverser handle, just can make each roller reversing, so that the cleaning of raw material and maintenance of equipment.
The top, rear end of described band conveying mechanism 6 can be provided with a horizontal magnetic stripe 5, so that with the metal sucking-offs such as iron in the raw material, avoids infringement equipment, particularly metal needle tooth wherein.This magnetic stripe is simple in structure, good reliability, and do not influence operation.
The below of described carding roller 8 and shredding combing rod 3 can be provided with dirt rod combination 7, this dirt rod combination 7 is arranged by some dirt rods and is formed, leave slightly the gap between each dirt rod or do not stay the gap, when raw fiber after carding roller or shredding combing rod come off, can drop on the combination of dirt rod above, can be hung up by the pin tooth on carding roller or the shredding combing rod after running up to a certain degree, the dust granule that splits away off etc. then can fall into the slit between the dirt rod, do not return in raw material and the product, described dirt rod makes up sheet materials such as also can adopting corrugated plating and substitutes.
The operation principle of this technical scheme is: with the fibrous raw material input band conveying mechanism that mixes, the band conveying mechanism is sent into the feeding pair roller, metal needle tooth on the feeding pair roller will be gripped between the pair roller with the raw material that conveying mechanism is sent here and evenly send into, the raw material sent of feeding pair roller is drawn in by the pin tooth on the shredding combing rod and is divided comb, rotate with shredding combing rod, when meeting with carding roller, drawn in by the pin tooth on the combing rod and divide comb, attached to rotating with carding roller on the carding roller, when meeting with working roll, drawn in by the pin tooth on the working roll and divide comb, attached to rotating with working roll on the working roll, when meeting, drawn in by the pin tooth on the stripping hair roller again with stripping hair roller, attached to shifting with stripping hair roller on the stripping hair roller, when meeting, drawn in by the pin tooth on the carding roller again with carding roller 8, again attached to rotating with carding roller on the carding roller, in said process, raw material is moved to another roller by another roller of pin tooth at every turn, just experience a combing and mixing, in the process of repeatedly combing and mixing, form uniform single fiber shape and distribute, die will constantly cut down attached to the even raw material in the outlet roller outside in the die mechanism, forms uniform fleece.
Referring to Fig. 2, the structure of second technical scheme of the present utility model is simpler, can make portable portable equipment.This equipment comprises band conveying mechanism 6 and the feeding pair roller 4 supporting with it; described feeding pair roller 4 is positioned at the output of described band conveying mechanism 6; the back of described feeding pair roller 4 is provided with shredding combing rod 3; described shredding combing rod 3 back are provided with outlet roller 9; described outlet roller 9 back are provided with the scraper plate gathering mechanism 11 supporting with it; described feeding pair roller 4 with between the described shredding combing rod 3 and described shredding carding roller 3 space with being equipped with between the described outlet roller 9; all be covered with metallic card clothing on the working face of described feeding pair roller 4 and shredding combing rod 3; described outlet roller 9 is a hollow roll; be evenly distributed with the through hole that is communicated with its inner chamber on its working face, its inner chamber connects or is provided with the air inlet of blower fan.
This technical scheme with the difference of first technical scheme mainly show omitted carding roller and with the supporting work pair roller of carding roller, and its outlet roller has also adopted special structure and corollary apparatus.Be understandable that, except specifying and technical inevitable special requirement, this technical scheme can adopt technical characterictic identical with first technical scheme and technical characterictic combination, to these technical characterictics and technical characterictic combination, repeats no more in this specification.
Described blower fan can be installed on the frame, its air inlet can be bar shaped, be arranged in described outlet roller inner chamber, and towards the adjacent of outlet roller and shredding combing rod, the adjacent of outlet roller and shredding combing rod be can effectively most of wind be concentrated on like this, absorption and removal of impurities effect improved the raw fiber on the shredding combing rod.
The blast pipe of described blower fan also can connect described outlet roller inner chamber, wind is evenly distributed on outlet roller, described outlet roller is rotatably connected or fixedly connected mode connects with adopting between the blast pipe of described blower fan, the discharge pipe of described blower fan can adopt fixedly connected mode or the mode of being rotatably connected to connect the worry bag, promptly when fan wind inleting tube adopts rotation mode to connect outlet roller, its air outlet adopts fixed form to connect filter bag, at this moment blower fan can be fixedly mounted on the frame, when fan wind inleting tube adopts fixedly connected mode to connect outlet roller, its air outlet adopts rotation mode to connect the worry bag, at this moment blower fan can be fixedly mounted on the outlet roller and (for example be fixed on its side or its inside), also can adopt gap mode or other suitable way to connect.Being provided with of filter bag can filter out the solid impurity in the air-out, avoids the pollution of air draft to environment.Certainly, also can not establish filter bag, can make the outfit of equipment structure simpler like this for clean raw material (for example in the wool-cleaning technology strict removal of impurities).
Entire equipment can be placed in the casing, can be provided with handle on the described casing, is easy to carry like this and helps safety.
The operation principle of second technical scheme is: raw material is after band conveying mechanism and feeding pair roller are sent into, drawn in to tear by the pin tooth on the shredding combing rod and tear open, draw in and divide comb, and obtaining strong grasping force during pair roller through feeding, when being drawn in, obtain shredding and divide comb by the pin tooth on the shredding combing rod, make raw material obtain effective carding effect substantially, when raw material moves to the position adjacent with outlet roller with shredding combing rod, inside wind-force is adsorbed onto raw fiber on the outlet roller and (does not establish card clothing on the outlet roller) on the outlet roller, form the raw material layer of parcel outlet roller, and form the fleece gathering by screeding device.In addition, the wind-force on the outlet roller can also suck outlet roller with the dust granule in the raw material, micro fiber etc., and is discharged to the wind in the worry bag, plays the removal of impurities effect thus.
The utility model can be widely used in hair, fiber crops, silk, cotton, chemical fibre etc. are carried out processing such as combing, removal of impurities, mixing, shredding.
Because the card clothing in the utility model adopts metallic card clothing, its pin tooth is big to the active force of raw material, can the shredding workprint, leftover bits and pieces and waste materials such as hard waste, rabbit wool caking, and they are carded to the spinnability fibrous raw material.
Claims (10)
1. small-sized strong fiber carding machine, comprise band conveying mechanism and the feeding pair roller supporting with it, described feeding pair roller is positioned at the output of described band conveying mechanism, the back that it is characterized in that described feeding pair roller is provided with shredding combing rod, described shredding combing rod back is provided with carding roller, described carding roller top is provided with some work pair rollers that are made of working roll and stripping hair roller, each pair roller of working is spaced apart in the carding roller neighboring area, described carding roller back is provided with outlet roller, and described outlet roller back is provided with the stripping hair mechanism supporting with it.
2. small-sized strong fiber carding machine as claimed in claim 1, the pair roller that it is characterized in that respectively working all is distributed in the top of carding roller, a described stripping mao mechanism is a die mechanism, described feeding pair roller is with between the described shredding combing rod, described shredding combing rod is with between the described carding roller, described carding roller is with between the described working roll, described carding roller is with between the described stripping hair roller, described stripping hair roller with between the described working roll and described carding roller space described feeding pair roller with being equipped with between the described outlet roller, shredding combing rod, carding roller, working roll, all be covered with metallic card clothing on the working face of stripping hair roller and outlet roller.
3. small-sized strong fiber carding machine as claimed in claim 2, the quantity that it is characterized in that described work pair roller is that 1-4 is right, metallic card clothing on described each roller working face is made of the bonding jumper that is wrapped on the rod working face, the outside of described bonding jumper has the metal needle tooth, the inboard of bonding jumper is embedded in the spiral slot that is provided with on the roller working surface, perhaps be attached to the working face of roller, its two ends are fixed on the fixing and limiting structure of the bonding jumper that is provided with on the rod, described each roller adopts hollow roll, and the roll shaft of described each roller is installed on the adjustable support.
4. as claim 1,2 or 3 described small-sized strong fiber carding machines, it is characterized in that described each roller adopts same driving mechanism, and be connected with described driving mechanism with the gear mode by chain, belt, the driving wheel of described transmission mechanism is provided with reverser handle.
5. as claim 1,2 or 3 described small-sized strong fiber carding machines, the top, rear end that it is characterized in that described band conveying mechanism is provided with a horizontal magnetic stripe, the below of described carding roller and shredding combing rod is provided with the combination of dirt rod, and this dirt rod combination is arranged by some dirt rods and formed.
6. small-sized strong fiber carding machine, comprise band conveying mechanism and the feeding pair roller supporting with it, described feeding pair roller is positioned at the output of described band conveying mechanism, the back that it is characterized in that described feeding pair roller is provided with shredding combing rod, described shredding combing rod back is provided with outlet roller, and described outlet roller back is provided with the stripping hair mechanism supporting with it, and described outlet roller is originally as hollow roll, be evenly distributed with the through hole that is communicated with its inner chamber on its working face, its inner chamber connects or is provided with the air inlet of blower fan.
7. small-sized strong fiber carding machine as claimed in claim 6; it is characterized in that a described stripping mao mechanism is the scraper plate gathering mechanism; described feeding pair roller with between the described shredding combing rod and described shredding carding roller space with being equipped with between the described outlet roller; all be covered with metallic card clothing on the working face of described feeding pair roller and shredding combing rod; described blower fan is installed on the frame; its air inlet is bar shaped, is arranged in described outlet roller inner chamber, and towards the adjacent of outlet roller and shredding combing rod.
8. small-sized strong fiber carding machine as claimed in claim 6, the blast pipe that it is characterized in that described blower fan connects described outlet roller inner chamber, described outlet roller is rotatably connected with adopting between the blast pipe of described blower fan, fixedly connected or gap mode connects, and the discharge pipe of described blower fan adopts fixedly connected mode or the mode of being rotatably connected to connect filter bag.
9. as claim 7 or 8 described small-sized strong fiber carding machines, it is characterized in that the metallic card clothing on described each roller working face is made of the bonding jumper that is wrapped on the rod working face, the outside of described bonding jumper has the metal needle tooth, the inboard of bonding jumper is embedded in the spiral slot that is provided with on the roller working surface, perhaps be attached to the working face of roller, its two ends are fixed on the fixing and limiting structure of the bonding jumper that is provided with on the rod, and described each roller adopts hollow roll, and the roll shaft of described each roller is installed on the adjustable support.
10. small-sized strong fiber carding machine as claimed in claim 9, it is characterized in that described each roller adopts same driving mechanism, and be connected with described driving mechanism with the gear mode by chain, belt, the driving wheel of described transmission mechanism is provided with reverser handle, entire equipment is placed in the casing, and described casing is provided with handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520005480 CN2780786Y (en) | 2005-03-15 | 2005-03-15 | Small sized strong fiber carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520005480 CN2780786Y (en) | 2005-03-15 | 2005-03-15 | Small sized strong fiber carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2780786Y true CN2780786Y (en) | 2006-05-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520005480 Expired - Fee Related CN2780786Y (en) | 2005-03-15 | 2005-03-15 | Small sized strong fiber carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2780786Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101705544B (en) * | 2009-11-03 | 2012-09-05 | 青岛东佳纺机（集团）有限公司 | Linear refined opener |
| CN102978750A (en) * | 2012-12-17 | 2013-03-20 | 桐乡市东企纤维整理有限公司 | Miniature carding machine |
| CN103014966A (en) * | 2012-12-17 | 2013-04-03 | 桐乡市东企纤维整理有限公司 | Dyed yarn spinning experimental apparatus |
| CN103184532A (en) * | 2013-03-26 | 2013-07-03 | 寿县寿州麻纺织厂 | Environment-friendly process flow for manufacturing hemp products |
| CN105780205A (en) * | 2016-04-22 | 2016-07-20 | 山东科技大学 | Feeding mechanism of carding machine |
| CN106948034A (en) * | 2017-05-16 | 2017-07-14 | 青岛亿祥机械有限公司 | A kind of soft or hard silk opener |
| CN107022811A (en) * | 2017-05-16 | 2017-08-08 | 青岛亿祥机械有限公司 | A kind of shredding proof press |
| CN107326479A (en) * | 2017-09-01 | 2017-11-07 | 青岛东佳纺机（集团）有限公司 | A kind of two-region cover plate bast fibre spinning carding machine |
| CN108796674A (en) * | 2017-05-05 | 2018-11-13 | 夏泽永 | A kind of Cashmere and Woolens opening apparatus |
| CN109295556A (en) * | 2017-07-25 | 2019-02-01 | 刘建文 | Staple fiber removal of impurities combing multifunctional equipment |
-
2005
- 2005-03-15 CN CN 200520005480 patent/CN2780786Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101705544B (en) * | 2009-11-03 | 2012-09-05 | 青岛东佳纺机（集团）有限公司 | Linear refined opener |
| CN102978750A (en) * | 2012-12-17 | 2013-03-20 | 桐乡市东企纤维整理有限公司 | Miniature carding machine |
| CN103014966A (en) * | 2012-12-17 | 2013-04-03 | 桐乡市东企纤维整理有限公司 | Dyed yarn spinning experimental apparatus |
| CN103014966B (en) * | 2012-12-17 | 2016-01-13 | 桐乡市东企纤维整理有限公司 | Dyed yarn spinning experimental provision |
| CN103184532A (en) * | 2013-03-26 | 2013-07-03 | 寿县寿州麻纺织厂 | Environment-friendly process flow for manufacturing hemp products |
| CN105780205A (en) * | 2016-04-22 | 2016-07-20 | 山东科技大学 | Feeding mechanism of carding machine |
| CN108796674A (en) * | 2017-05-05 | 2018-11-13 | 夏泽永 | A kind of Cashmere and Woolens opening apparatus |
| CN106948034A (en) * | 2017-05-16 | 2017-07-14 | 青岛亿祥机械有限公司 | A kind of soft or hard silk opener |
| CN107022811A (en) * | 2017-05-16 | 2017-08-08 | 青岛亿祥机械有限公司 | A kind of shredding proof press |
| CN109295556A (en) * | 2017-07-25 | 2019-02-01 | 刘建文 | Staple fiber removal of impurities combing multifunctional equipment |
| CN107326479A (en) * | 2017-09-01 | 2017-11-07 | 青岛东佳纺机（集团）有限公司 | A kind of two-region cover plate bast fibre spinning carding machine |
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| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |