CN103451781B - Cashmere opening and carding line production system and process thereof - Google Patents
Cashmere opening and carding line production system and process thereof Download PDFInfo
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- CN103451781B CN103451781B CN201310410364.2A CN201310410364A CN103451781B CN 103451781 B CN103451781 B CN 103451781B CN 201310410364 A CN201310410364 A CN 201310410364A CN 103451781 B CN103451781 B CN 103451781B
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Abstract
The invention discloses a cashmere opening and carding line production system, which structurally comprises an industrial control computer, an opener and 8-16 carding machines sequentially, wherein the 8-16 carding machines are connected end to end and are arrayed in sequence, and the industrial control computer is used for monitoring the operation states of the opener and the carding machines in real time and performing automatic control; according to the line production sequence, each carding machine comprises a cashmere feeding mechanism used for conveying and feeding cashmere to a carding host, the carding host used for carrying out carding operation, and a moisture regain mechanism used for carrying out water spray moisture regain operation on carded cashmere sequentially. According to the cashmere opening and carding line production system and the process thereof, when opened and mixed cashmere enters each carding machine sequentially by virtue of conveying flat belts, the arrangement sequence of the carding machines are strictly controlled so as to ensure that the Xth carding machine is always used for carrying out the Xth carding operation, and the opening and carding operation can be efficiently finished. The feed quantity, the carding speed and the moisture regain rate of the carding machines can be automatically adjusted according to different properties of raw materials, and accordingly, the carding efficiency and quality of the cashmere can be improved.
Description
Technical field
The present invention relates to cashmere textile industry, relate in particular to a kind of cashmere shredding and divide comb continuous operation system and operation technique thereof.
Background technology
Cashmere card is a very important procedure in cashmere product processing industry.By this procedure, by cleaning, soil in suede is assorted, bur and coarse wool are removed, and extracts the woolenless cloth of high-quality, for spinning process.The product confrontation spinning quality of woolenless cloth and the price of woolenless cloth are very large, and the quality of cashmere card performance has affected recovery rate and the quality of woolenless cloth, and therefore the quality of carding effect directly has influence on the economic benefit of enterprise.And the carding machine of existing market divides comb efficiency not high, therefore need to repeat a point comb, because carding machine automaticity is low, therefore greatly increase the input of material resources manpowers, increase cost.Because existing carding machine cannot regulate each mechanism parameter according to the heterogeneity of raw material automatically, therefore easily cause and choke car and then damage the phenomenons such as card clothing and transmission parts simultaneously.
Summary of the invention:
The technical problem to be solved in the present invention is to provide a kind of shredding and divides comb continuous operation system and operation technique thereof, can automatically regulate carding machine feed quantity, carding speed and regain according to the heterogeneity of raw material, thereby improves point comb efficiency and the quality of cashmere.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows.
Cashmere shredding divides comb continuous operation system, comprises successively the end to end tactic carding machine of industrial computer, opener and 8-16 platform in its structure, and industrial computer is monitored in real time the job state of opener, carding machine and automatically controlled;
Opener and First carding machine arrange conveying flat rubber belting, cashmere is set between every two carding machines and carries flat rubber belting, and the end of last carding machine arranges recovering hopper;
Every carding machine comprises successively cashmere is delivered into the cashmere feed mechanism of point comb main frame, the moisture regain mechanism that divides point comb main frame of comb operation and divide the cashmere of comb to spray water moisture regain operation to warp according to continuous productive process order;
On the cashmere feed mechanism of carding machine, be provided with the speed probe for monitoring cashmere feeding speed, in the moisture regain mechanism of carding machine, be provided with the humidity sensor for monitoring cashmere moisture; Speed probe and humidity sensor communicate to connect with industrial computer respectively, and the signal input of industrial computer receiving sensor is also controlled in real time to the electromagnetic valve in the servomotor on cashmere feed mechanism and moisture regain mechanism.
As a preferred technical solution of the present invention, its structure comprises 12 end to end tactic carding machines, and cashmere completes a point comb operation by every carding machine successively.
As a preferred technical solution of the present invention, described opener comprises frame and is arranged in frame by upper cover and the affixed hair-opening chamber forming of lower cover, on hair-opening chamber, be provided with wool-opening roller, the two ends of wool-opening roller are fixedly mounted on hair-opening chamber by bearing and bearing block, wool-opening roller comprises rotating shaft, end plate, support bar, web and brad hired roughneck, rotating shaft two ends are separately installed with end plate, between two end plates, be installed with multiple webs along rotating shaft radial equipartition, between web and rotating shaft by along shaft circumference face radially uniform many groups support bar be fixedly connected with, on each web, be installed with multiple brad hired roughnecks, with the hired roughneck's cross arrangement distributing on hair-opening chamber inwall, on described hair-opening chamber, be also provided with shredding motor and transmission mechanism, a side of hair-opening chamber is also provided with feed hopper.
As a preferred technical solution of the present invention, the cashmere feed mechanism of described carding machine is arranged on a point front end for comb main frame, it comprises that storage bin and raw material promote feeding mechanism, raw material promotes feeding mechanism and comprises, lower two driven rolls and middle drive roll, and be connected to, on lower driven roll and middle drive roll for hanging up and carry the skew nailing curtain of cashmere, on drive roll, be provided with the speed probe with industrial computer communication connection, storage bin top is also installed with the equal hair rake be arrangeding in parallel with skew nailing curtain, at storage bin rear side, the rear of skew nailing curtain is installed with stripping hair air duct, raw material promotes the drive roll of feeding mechanism and shells on hair air duct and is connected with belt gear, this belt gear comprises the first belt pulley being arranged on drive roll roll shaft, be arranged on the double belt pulley and the second belt pulley that is arranged on actuating unit output shaft end of stripping hair air duct axle head, and for connecting the first belt pulley, belt between double belt pulley and the second belt pulley, described actuating unit is point comb motor sharing with point comb main frame.
As a preferred technical solution of the present invention, the moisture regain mechanism of described carding machine is arranged on a point end for comb main frame, to the operation of spraying water through a point cashmere for comb, its structure comprises two support bars that are arranged in point comb main frame machine frame at two sides, two support bar bottoms are pressed close to cashmere and are provided with one group of humidity sensor communicating to connect with industrial computer, two support bar tops are installed with horizontal gird, horizontal gird one side is fixed with water pipe, the end of water pipe is connected and installed with shower nozzle, and shower nozzle delivery port is just being exported the upper surface of flat curtain to point comb main frame end cashmere; The electromagnetic valve of industrial computer communication connection is installed on water pipe.
Cashmere shredding divides comb continuous flow process technology, and its step comprises:
A, enter opener and complete shredding and mix through cleaning the cashmere of removal of impurities;
The cashmere that B, shredding mix enters each carding machine successively through carrying flat rubber belting to enter, and strictly controls the arrangement preface of carding machine, ensures that First carding machine carries out all the time first and divides comb operation, and X platform carding machine carries out all the time X road and divides comb operation;
Set the control parameter of industrial computer, the feeding speed that makes a rear carding machine cashmere feed mechanism is last 1.05-1.15 times;
Set the control parameter of industrial computer, for First and second carding machine, the 0.1-0.2 that the injection flow rate that makes second carding machine moisture regain mechanism is First doubly; After second carding machine, the injection flow rate that makes rear carding machine moisture regain mechanism be last 0.5-0.7 doubly;
C, cashmere last carding machine of process also enter recovering hopper, complete shredding and divide comb operation.
As a kind of optimal technical scheme of above-mentioned technique, in step B, set gradually 12 carding machines.
As a kind of optimal technical scheme of above-mentioned technique, in step B: set the control parameter of industrial computer, the feeding speed that makes a rear carding machine cashmere feed mechanism is last 1.1 times; Set the control parameter of industrial computer, for First and second carding machine, the injection flow rate that makes second carding machine moisture regain mechanism is First 0.15 times; After second carding machine, the injection flow rate that makes rear carding machine moisture regain mechanism is last 0.6 times.
The beneficial effect that adopts technique scheme to produce is: the relatively traditional carding machine of the present invention and carding technology, and can effectively improve dividing of wool and comb efficiency, automaticity is high, reduces the car phenomenon of choking, and improves wool-split-combing quality, reduces costs.
According to production requirement, cashmere conventionally all needs repeatedly to carry out multiple tracks and divides comb removal of impurities, and at present industrial practice is to adopt that carding machine is repeated multiple times divides comb to cashmere.But, in the time that first divides comb operation, because cashmere impurity content is the highest, point comb equipment is caused to pollution to a certain degree, utilized like this that same carding machine is repeated multiple times divides comb to cashmere, existed point comb equipment to the cross pollution between cashmere, the result causing is, not only to repeatedly divide comb, waste a large amount of energy, expend a large amount of time, take a large amount of manpowers, consequently divide comb impurity-eliminating effect unsatisfactory! Cashmere card continuous operation system of the present invention has effectively solved above-mentioned technical barrier.Of the present invention point of comb system comprises many carding machines that are arranged in order, the cashmere that shredding mixes is through carrying flat rubber belting to enter successively each carding machine, the strict arrangement preface of controlling carding machine, ensure that First carding machine carries out all the time first and divides comb operation, X platform carding machine carries out all the time X road and divides comb operation.Such continuous productive process could be avoided the cross pollution between cashmere and point comb equipment completely, improves greatly a point comb dust removal rate! According to our shop test, of the present invention point of comb dust removal rate adopts the traditional work mode of same carding machine to improve more than 30%, this means, reach same carding effect, utilize of the present invention point of comb streamline can save 30% time loss, power consumption and equipment loss! Meanwhile, continuous productive process of the present invention has also realized whole-course automation, to carding machine material loading, has greatly alleviated manpower work without manually, saves more than 90% manpower loss compared with conventional method.Therefore, of the present invention applying for the innovation and development of cashmere card industry is significant!
In process of the present invention, by the feeding speed of a carding machine cashmere feed mechanism after industrial computer control be last 1.05-1.15 doubly, preferably 1.1 times, this is also the innovation that the present invention creates, and due to one point of comb of every warp, cashmere all further purifies, therefore be necessary to accelerate the speed of lower one point of comb, improve operating speed so on the one hand, saved electric power and time, can not reduce with time-division comb impurity-eliminating effect; The present invention calculates and workshop repetition test research by theory, has determined above-mentioned optimal procedure parameters.
In process of the present invention, set the control parameter of industrial computer, for First and second carding machine, the 0.1-0.2 that the injection flow rate that makes second carding machine moisture regain mechanism is First doubly; After second carding machine, the injection flow rate that makes rear carding machine moisture regain mechanism be last 0.5-0.7 doubly.The setting of above-mentioned technological parameter is that applicant calculates according to theory and shop test is determined, the 0.1-0.2 that the injection flow rate of second carding machine moisture regain mechanism is First doubly, if add big yield, causes cashmere humidity cannot continue too greatly operation; After second carding machine, the injection flow rate that makes rear carding machine moisture regain mechanism be last 0.5-0.7 doubly, in fact this be exactly to cashmere trace water spray, maintains wetness constant, is beneficial to point to comb the lasting smooth and easy of operation and carry out.
In operating system of the present invention, be also provided with industrial computer and speed probe thereof, humidity sensor, the signal input of industrial computer receiving sensor is also controlled in real time to the electromagnetic valve in the servomotor on cashmere feed mechanism and moisture regain mechanism, so just can whole job stream water system be carried out Real-Time Monitoring and automatically be controlled.Industrial computer is also monitored the discharging humidity of each carding machine raw material feed speed and carding machine end, control feed speed and the injection flow rate of next carding machine by the parameter pre-entering, point comb efficiency and the quality of cashmere are so just greatly improved, also just greatly reduce the car phenomenon of choking, improved stability and the utilization rate of point comb system.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of a detailed description of the invention of the present invention, has omitted many carding machines that are arranged in order in figure.
Fig. 2 is the structural representation of opener of the present invention.
Fig. 3 is that opener is taken away the plan structure schematic diagram after hair-opening chamber upper cover.
Fig. 4 is the horizontal sectional structure schematic diagram of the wool-opening roller of opener.
Fig. 5 is the structural representation of cashmere feed mechanism on carding machine.
Fig. 6 is skew nailing curtain and equal mao of structural representation of harrowing on cashmere feed mechanism.
Fig. 7 is the structural representation of mechanism of getting damp again on carding machine.
Detailed description of the invention
Embodiment 1
Referring to accompanying drawing, in the structure of a specific embodiment of the present invention, comprise successively industrial computer 1,2 and 12 end to end tactic carding machines 3 of opener, industrial computer 1 is monitored in real time the job state of opener 2, carding machine 3 and is automatically controlled; Opener 2 arranges and carries flat rubber belting 5 with First carding machine 3, cashmere is set between every two carding machines 3 and carries flat rubber belting 5, and the end of last carding machine 3 arranges recovering hopper 4; Every carding machine 3 comprises successively cashmere is delivered into the cashmere feed mechanism 31 of point comb main frame 32, the moisture regain mechanism 33 that divides point comb main frame 32 of comb operation and divide the cashmere of comb to spray water moisture regain operation to warp according to continuous productive process order; On the cashmere feed mechanism 31 of carding machine 3, be provided with the speed probe for monitoring cashmere feeding speed, in the moisture regain mechanism 33 of carding machine 3, be provided with the humidity sensor for monitoring cashmere moisture; Speed probe and humidity sensor communicate to connect with industrial computer 1 respectively, and the signal input of industrial computer 1 receiving sensor is also controlled in real time to the electromagnetic valve 336 in the servomotor on cashmere feed mechanism 31 and moisture regain mechanism 33.
Opener 2 comprises frame 21 and is arranged in frame 21 by upper cover 23 and the affixed hair-opening chamber forming of lower cover 24, on hair-opening chamber, be provided with wool-opening roller, the two ends of wool-opening roller are fixedly mounted on hair-opening chamber by bearing and bearing block 22, wool-opening roller comprises rotating shaft 26, end plate 27, support bar 28, web 29 and brad hired roughneck 210, rotating shaft 26 two ends are separately installed with end plate 27, between two end plates 27, be installed with multiple webs 29 along rotating shaft 26 radial equipartitions, between web 29 and rotating shaft 26 by along shaft circumference face radially uniform many groups support bar 28 be fixedly connected with, on each web 29, be installed with multiple brad hired roughnecks 210, with hired roughneck's 211 cross arrangements that distribute on hair-opening chamber inwall, on hair-opening chamber, be also provided with shredding motor 215 and transmission mechanism, a side of hair-opening chamber is also provided with feed hopper 25.
The cashmere feed mechanism 31 of carding machine 3 is arranged on a point front end for comb main frame 32, it comprises that storage bin 311 and raw material promote feeding mechanism, raw material promotes feeding mechanism and comprises, lower two driven rolls 313 and middle drive roll 314, and be connected to, on lower driven roll 313 and middle drive roll 314 for hanging up and carry the skew nailing curtain 315 of cashmere, on drive roll 314, be provided with the speed probe communicating to connect with industrial computer 1, storage bin 311 tops are also installed with the equal hair rake 316 be arrangeding in parallel with skew nailing curtain 315, at storage bin 311 rear sides, the rear of skew nailing curtain 315 is installed with stripping hair air duct 317, raw material promotes the drive roll 314 of feeding mechanism and shells on hair air duct 317 and is connected with belt gear, this belt gear comprises the first belt pulley 3113 being arranged on drive roll 314 roll shafts, be arranged on the double belt pulley 3114 and the second belt pulley 3115 that is arranged on actuating unit output shaft end of stripping hair air duct 317 axle heads, and for connecting the first belt pulley 3113, belt 3116 between double belt pulley 3114 and the second belt pulley 3115, actuating unit is point comb motor 3117 sharing with point comb main frame 32.The moisture regain mechanism 33 of carding machine 3 is arranged on a point end for comb main frame 32, to the operation of spraying water through a point cashmere for comb, its structure comprises two support bars 3310 that are arranged in point comb main frame 32 machine frame at two sides, two support bar 3310 bottoms are pressed close to cashmere and are provided with one group of humidity sensor communicating to connect with industrial computer, two support bar 3310 tops are installed with horizontal gird 332, horizontal gird 332 1 sides are fixed with water pipe 333, the end of water pipe 333 is connected and installed with shower nozzle 334, and shower nozzle 334 delivery ports are just being exported the upper surface of flat curtain 321 to point comb main frame 32 end cashmere; The electromagnetic valve 336 that industrial computer 1 communicates to connect is installed on water pipe 333.
Embodiment 2
Referring to accompanying drawing, operation principle of the present invention is:
A, enter opener 2 and complete shredding and mix through cleaning the cashmere of removal of impurities;
The cashmere that B, shredding mix enters 12 carding machines 3 successively through carrying flat rubber belting 5 to enter, and strictly controls the arrangement preface of carding machine 3, ensures that First carding machine carries out all the time first and divides comb operation, and X platform carding machine carries out all the time X road and divides comb operation; The control parameter of setting industrial computer 1, the feeding speed that makes rear carding machine 3 cashmere feed mechanisms 31 is last 1.1 times; Set the control parameter of industrial computer 1, for First and second carding machine 3, second carding machine 3 got damp again the injection flow rate of mechanism 33 is First 0.14 times; After second carding machine 3, making the get damp again injection flow rate of mechanism 33 of a rear carding machine 3 is last 0.6 times;
C, cashmere last carding machine 3 of process also enter recovering hopper 4, complete shredding and divide comb operation.
Foregoing description only proposes as the enforceable technical scheme of the present invention, not as the Single restriction condition to its technical scheme itself.
Claims (5)
1. cashmere shredding divides comb continuous operation system, it is characterized in that: in its structure, comprise successively industrial computer (1), opener (2) and the end to end tactic carding machine of 8-16 platform (3), industrial computer (1) is monitored in real time the job state of opener (2), carding machine (3) and automatically controlled;
Opener (2) arranges and carries flat rubber belting (5) with First carding machine (3), cashmere is set between every two carding machines (3) and carries flat rubber belting (5), and the end of last carding machine (3) arranges recovering hopper (4);
Every carding machine (3) comprises successively cashmere is delivered into the cashmere feed mechanism (31) of point comb main frame (32), the moisture regain mechanism (33) that divides point comb main frame (32) of comb operation and divide the cashmere of comb to spray water moisture regain operation to warp according to continuous productive process order;
On the cashmere feed mechanism (31) of carding machine (3), be provided with the speed probe for monitoring cashmere feeding speed, in the moisture regain mechanism (33) of carding machine (3), be provided with the humidity sensor for monitoring cashmere moisture; Speed probe and humidity sensor communicate to connect with industrial computer (1) respectively, and the signal input of industrial computer (1) receiving sensor is also controlled in real time to the electromagnetic valve (336) in the servomotor on cashmere feed mechanism (31) and moisture regain mechanism (33).
2. cashmere shredding according to claim 1 divides comb continuous operation system, it is characterized in that: its structure comprises 12 end to end tactic carding machines (3), and cashmere completes a point comb operation by every carding machine (3) successively.
3. cashmere shredding according to claim 1 and 2 divides comb continuous operation system, it is characterized in that: described opener (2) comprises frame (21) and be arranged on frame (21) upper by upper cover (23) and the affixed hair-opening chamber forming of lower cover (24), on hair-opening chamber, be provided with wool-opening roller, the two ends of wool-opening roller are fixedly mounted on hair-opening chamber by bearing and bearing block (22), wool-opening roller comprises rotating shaft (26), end plate (27), support bar (28), web (29) and brad hired roughneck (210), rotating shaft (26) two ends are separately installed with end plate (27), between two end plates (27), be installed with multiple webs (29) along rotating shaft (26) radial equipartition, between web (29) and rotating shaft (26) by along shaft circumference face radially uniform many groups support bar (28) be fixedly connected with, on each web (29), be installed with multiple brad hired roughnecks (210), with hired roughneck (211) cross arrangement distributing on hair-opening chamber inwall, on described hair-opening chamber, be also provided with shredding motor (215) and transmission mechanism, a side of hair-opening chamber is also provided with feed hopper (25).
4. cashmere shredding according to claim 1 and 2 divides comb continuous operation system, it is characterized in that: the cashmere feed mechanism (31) of described carding machine (3) is arranged on a point front end for comb main frame (32), it comprises that storage bin (311) and raw material promote feeding mechanism, raw material promotes feeding mechanism and comprises, lower two driven rolls (313) and middle drive roll (314), and be connected to, on lower driven roll (313) and middle drive roll (314) for hanging up and carry the skew nailing curtain (315) of cashmere, on drive roll (314), be provided with the speed probe with industrial computer (1) communication connection, storage bin (311) top is also installed with the equal hair rake (316) be arrangeding in parallel with skew nailing curtain (315), at storage bin (311) rear side, the rear of skew nailing curtain (315) is installed with stripping hair air duct (317), raw material promotes the drive roll (314) of feeding mechanism and shells on hair air duct (317) and is connected with belt gear, this belt gear comprises the first belt pulley (3113) being arranged on drive roll (314) roll shaft, be arranged on the double belt pulley (3114) of shelling hair air duct (317) axle head and the second belt pulley (3115) that is arranged on actuating unit output shaft end, and for connecting the first belt pulley (3113), belt (3116) between double belt pulley (3114) and the second belt pulley (3115), described actuating unit is point comb motor (3117) sharing with point comb main frame (32).
5. cashmere shredding according to claim 1 and 2 divides comb continuous operation system, it is characterized in that: the moisture regain mechanism (33) of described carding machine (3) is arranged on a point end for comb main frame (32), to the operation of spraying water through a point cashmere for comb, its structure comprises two support bars (3310) that are arranged in point comb main frame (32) machine frame at two sides, two support bars (3310) bottom is pressed close to cashmere and is provided with one group of humidity sensor communicating to connect with industrial computer, two support bars (3310) top is installed with horizontal gird (332), horizontal gird (332) one sides are fixed with water pipe (333), the end of water pipe (333) is connected and installed with shower nozzle (334), shower nozzle (334) delivery port is just exported the upper surface of flat curtain (321) to point comb main frame (32) end cashmere, the electromagnetic valve (336) of industrial computer (1) communication connection is installed on water pipe (333).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310410364.2A CN103451781B (en) | 2013-09-10 | 2013-09-10 | Cashmere opening and carding line production system and process thereof |
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| CN201310410364.2A CN103451781B (en) | 2013-09-10 | 2013-09-10 | Cashmere opening and carding line production system and process thereof |
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| CN103451781A CN103451781A (en) | 2013-12-18 |
| CN103451781B true CN103451781B (en) | 2014-06-25 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105040174A (en) * | 2015-08-25 | 2015-11-11 | 苏州星原纺织有限公司 | Opener capable of improving opening speed and quality and dedusting |
| CN105755590B (en) * | 2016-03-23 | 2018-04-03 | 维信（内蒙古）针织高科技有限公司 | Carding feeding system |
| CN105755591B (en) * | 2016-03-23 | 2018-04-27 | 维信（内蒙古）针织高科技有限公司 | Cashmere and hair feeding system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2513299A (en) * | 1946-11-13 | 1950-07-04 | Robert A Fairbairn | Method and apparatus for treating cashmere or similar fleeces |
| CN201538840U (en) * | 2009-09-24 | 2010-08-04 | 青岛纺织机械股份有限公司 | United cashmere carding control system with multiple motors |
| CN101718001B (en) * | 2009-12-22 | 2011-10-05 | 宁夏中银绒业股份有限公司 | Technique for processing cashmere |
| CN102839449B (en) * | 2012-08-20 | 2014-12-17 | 青岛东佳纺机（集团）有限公司 | Cashmere carding combination machine |
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