Summary of the invention
The problem that the present invention will solve
The potential safety hazard that exists to prior art and production efficiency is low, workman's working condition is poor, still have fixing not firm problem during the carrying large annular element; The invention provides a kind of ring system of processing and method thereof and ring conveyance device; It can realize the automation that ring is produced; Enhance productivity, safe in utilization, practice thrift human cost.
Technical scheme
In order to address the above problem, the present invention adopts following technical scheme:
A kind of large ring processing method the steps include:
A): the steel billet that heats is jumping-up, punching on forcing press;
B): blank sent into roll over ring in the Ring Rolling Machine and handle, blank is rolled down to the ring size of needs, send to the ring conveyance device after the rolling completion and get the material signal according to the rolling ring control program of prior setting;
C): the ring conveyance device is delivered to ring on the rollgang according to the PLC programme-control, sends run signal to rollgang then;
D): the rollgang afterbody is provided with thermal printer, and before ring was transported to thermal printer by rollgang, thermal printer was accomplished a printing interval automatically according to the PLC control program;
E): the ring of printing after accomplishing is lifted up into the windrow buttress by cantilever;
F): the ring that stacking is good is heat-treated to heat-treatment furnace by the driving handling.
The system that above-mentioned processing method adopts is following:
A kind of ring system of processing; Comprise that forcing press, Ring Rolling Machine, thermal printer, cantilever hang, heat-treatment furnace; Also comprise ring conveyance device and rollgang, putting in order of described each link of ring system of processing is followed successively by forcing press, Ring Rolling Machine, rollgang, cantilever hangs and heat-treatment furnace; There is the ring conveyance device junction of said Ring Rolling Machine and rollgang, and the height of rollgang is lower than the height of Ring Rolling Machine outlet; Described thermal printer is positioned on the rollgang.
Described forcing press is by forcing press PLC control, and Ring Rolling Machine is by Ring Rolling Machine PLC control, and thermal printer is by thermal printer PLC control, and ring conveyance device and rollgang are by ring conveyance device and rollgang PLC control; The signal of described forcing press PLC is transferred to Ring Rolling Machine PLC; The signal of Ring Rolling Machine PLC is transferred to ring conveyance device and rollgang PLC; The signal of ring conveyance device and rollgang PLC is transferred to thermal printer PLC on the one hand; Feed back to Ring Rolling Machine PLC on the other hand, the signal feedback of thermal printer PLC is given ring conveyance device and rollgang PLC.Forcing press becomes steel billet jumping-up, punching after the ring, and forcing press PLC sends instruction to Ring Rolling Machine PLC; Ring Rolling Machine is started working, Ring Rolling Machine after hours, Ring Rolling Machine PLC sends instruction to ring conveyance device and rollgang PLC; The ring conveyance device is moved ring on the rollgang to, and rollgang is started working, and ring is transported to the thermal printer place; Ring conveyance device and rollgang PLC send instruction to thermal printer PLC and Ring Rolling Machine PLC respectively simultaneously; Print work by thermal printer PLC control thermal printer this moment, and Ring Rolling Machine begins to process next ring, and thermal printer is accomplished after the print job; Thermal printer PLC sends instruction to ring conveyance device and rollgang PLC, and rollgang is sent next part here.
The structure of the ring conveyance device that is adopted in the said system is following.
The ring conveyance device comprises framework, and described framework is made up of crossbeam and support column, also comprises motor, suspension arrangement, control device, and described motor is positioned at the top of cruciform bracing; The two ends of described suspension arrangement are connected with the crossbeam of control device and framework respectively; There is guide wheel the upper end of said suspension arrangement, and guide rail is arranged on the cruciform bracing, and suspension arrangement hangs on the guide rail of cruciform bracing with the guide wheel that is connected through suspension arrangement of the crossbeam of framework; Described control device is made up of expansion link, sleeve, lower link, roller and hydraulic cylinder; The bottom of expansion link is connected with lower link, and jacket casing is on expansion link, and the top of expansion link connects through last connecting rod; The cylinder body of described hydraulic cylinder is fixed between the sleeve, and the last connecting rod on an end of hydraulic cylinder and the expansion link top or the lower link of expansion link bottom are connected; Described roller is fixed on the lower link.Motor is used to drive control device motion in the horizontal direction.If an end of hydraulic cylinder is connected with last connecting rod on the expansion link top, the moving up and down of connecting rod in the flexible drive of hydraulic cylinder is simultaneously because moving up and down of last connecting rod also driven moving up and down of expansion link, lower link and roller; If an end of hydraulic cylinder is connected with the lower link of expansion link bottom, can drives expansion link so equally, go up moving up and down of connecting rod and roller.
Further, described motor is through the motion of belt transmission or chain driving-belt dynamic control device.
Further, described expansion link has four, and the lower end that crosses one another between the lower link with expansion link couples together mutually, and the upper end that crosses one another between the last connecting rod with expansion link couples together mutually.The position relation that is expansion link, lower link and last connecting rod is fixed, and constitutes the framework of a solid between expansion link, lower link and the last connecting rod, forms an integral body, can move simultaneously.
Further, described roller is made up of interior axle and outer shaft, and interior axle is fixed with lower link, and outer shaft is on interior axle.Outer shaft can be around the rotation of the axle center of interior axle.
Further, described suspension arrangement and being connected of control device are that lower end through suspension arrangement is connected with the sleeve of control device.
Further, described roller has 2-5.The diameter of 2-5 roller is unequal, mainly is in order to be fit to the diameter difference of carrying ring.
Beneficial effect
The present invention compares with the ring Handling device with existing ring processing technology has following beneficial effect:
(1) in large ring processing method of the present invention; Increased at Ring Rolling Machine and rolled over after ring handles, blank has been rolled down to the ring size of needs, sent to the ring conveyance device after the rolling completion and get the material signal according to the rolling ring control program of prior setting; The ring conveyance device is delivered to ring on the rollgang according to the PLC programme-control; Send run signal to rollgang then, ring is transported to thermal printer by rollgang and prints operation, and having removed from needs the artificial hook that workpiece is hung over driving to hang oneself to transport to the operation that print at the thermal printer place originally; Easy to operate, the process of transporting has realized automation;
(2) ring system of processing of the present invention is except comprising that conventional forcing press, Ring Rolling Machine, thermal printer, cantilever hang, heat-treatment furnace; Also comprise ring conveyance device and rollgang, the ring conveyance device is positioned at the junction of Ring Rolling Machine and rollgang, and the height of rollgang is lower than the height of Ring Rolling Machine outlet; Thermal printer is positioned on the rollgang; Automation has been realized to the process of thermal printer printing in Ring Rolling Machine processing back like this, can accomplish in a step, need not the workman and on the higher workpiece of temperature, links up with operation; Reduced human cost, production efficiency is high;
(3) forcing press of ring system of processing of the present invention, Ring Rolling Machine, thermal printer, cantilever hang, heat-treatment furnace, ring conveyance device and rollgang all controlled by relevant PLC; And these PLC have realized the mutual transmission of signal; Automaticity is high; Improve production efficiency, reduced production cost;
(4) the ring conveyance device of the present invention's employing; Motor is used to drive control device motion in the horizontal direction; The flexible motion through the control expansion link of hydraulic cylinder, and then the motion of drive roller move on the rollgang from Ring Rolling Machine thereby drive ring through roller; Convenient and swift, control is convenient;
(5) expansion link on the ring conveyance device that adopts of the present invention has four, and the lower end that crosses one another between the lower link with expansion link couples together mutually, and the upper end that crosses one another between the last connecting rod with expansion link couples together mutually; The position relation that is expansion link, lower link and last connecting rod is fixed; Constitute an integral body, can move good stability simultaneously; Not yielding, can be used to carry the large ring that quality is heavier or volume is bigger;
(6) roller is made up of interior axle and outer shaft on the ring conveyance device of the present invention; Interior axle is fixed with lower link, and outer shaft is on interior axle, and outer shaft can rotate around the axle center of interior axle; Such setting makes that roller itself can not cause damage to ring when carried afterwards roller insertion ring inside;
(7) roller has 2-5 on the ring conveyance device of the present invention, and the diameter of roller is unequal, is fit to the ring of carrying different-diameter, and diameter that roller is concrete and quantity confirm that according to the ring size of the actual processing of production line applicable scope is wide.
Description of drawings
Fig. 1 is a ring system of processing structural representation;
Fig. 2 is PLC transport stream signal journey figure in the ring system of processing;
Fig. 3 is the structural representation of ring conveyance device;
Fig. 4 is the upward view of control device in the ring conveyance device among Fig. 3;
Fig. 5 is the structural representation of ring conveyance device in embodiment 2.
Among the figure: 1, Ring Rolling Machine; 2, ring conveyance device; 3, thermal printer; 4, rollgang; 5, cantilever hangs; 201, motor; 202, suspension arrangement; 203, expansion link; 204, sleeve; 205, lower link; 206, roller; 207, framework; 208, hydraulic cylinder.
The specific embodiment
Further introduce the present invention below in conjunction with concrete accompanying drawing and embodiment.
Embodiment 1
A kind of large ring processing method the steps include:
A): the steel billet that heats is jumping-up, punching on forcing press;
B): blank sent into roll over ring in the Ring Rolling Machine 1 and handle, blank is rolled down to the ring size of needs, send to ring conveyance device 2 after the rolling completion and get the material signal according to the rolling ring control program of prior setting;
C): ring conveyance device 2 is delivered to ring on the rollgang 4 according to the PLC programme-control, sends run signal to rollgang 4 then;
D): rollgang 4 afterbodys are provided with thermal printer 3, and before ring was transported to thermal printer 3 by rollgang 4, thermal printer 3 was accomplished a printing interval automatically according to the PLC control program;
E): the ring after printing is accomplished is hung 5 by cantilever and is carried out stacking;
F): the ring that stacking is good is heat-treated to heat-treatment furnace by the driving handling.
Top large ring processing method can realize through a kind of ring system of processing; This ring system of processing is as shown in Figure 1; Comprise that forcing press, Ring Rolling Machine 1, thermal printer 3, cantilever hang 5; Heat-treatment furnace also comprises ring conveyance device 2 and rollgang 4, and the putting in order of each link of ring system of processing is followed successively by forcing press, Ring Rolling Machine 1, rollgang 4, cantilever and hangs 5 and heat-treatment furnace; Ring Rolling Machine 1 has ring conveyance device 2 with the junction of rollgang 4, and the height of rollgang 4 is lower than the height of Ring Rolling Machine 1 outlet; Thermal printer 3 is positioned on the rollgang 4.
Forcing press is by forcing press PLC control, and Ring Rolling Machine 1 is by Ring Rolling Machine PLC control, and thermal printer 3 is by thermal printer PLC control, and ring conveyance device 2 is controlled by ring conveyance device and rollgang PLC with rollgang 4; The signal of forcing press PLC is transferred to Ring Rolling Machine PLC; The signal of Ring Rolling Machine PLC is transferred to ring conveyance device and rollgang PLC; The signal of ring conveyance device and rollgang PLC is transferred to thermal printer PLC on the one hand; Feed back to Ring Rolling Machine PLC on the other hand, the signal feedback of thermal printer PLC is given ring conveyance device and rollgang PLC.
During use, the transmission of the signal of each PLC is as shown in Figure 2, and forcing press is with steel billet jumping-up, punching; Become after the ring, forcing press PLC sends instruction to Ring Rolling Machine PLC, and Ring Rolling Machine 1 is started working; Ring Rolling Machine 1 after hours, Ring Rolling Machine PLC sends instruction to ring conveyance device and rollgang PLC, ring conveyance device 2 is moved ring on the rollgang 4 to; Rollgang 4 is started working, and ring is transported to thermal printer 3 places, and ring conveyance device and rollgang PLC send instruction to thermal printer PLC and Ring Rolling Machine PLC respectively simultaneously; Print work by thermal printer PLC control thermal printer 3 this moment; Ring Rolling Machine 1 begins to process next ring, and thermal printer 3 is accomplished after the print job, and thermal printer PLC sends instruction to ring conveyance device and rollgang PLC; Rollgang 4 is sent next part here, carries out next round processing.
Used ring conveyance device such as Fig. 3, shown in Figure 4 comprise framework 207 in this ring system of processing, and framework 207 is made up of crossbeam and support column, also comprise motor 201, suspension arrangement 202, control device, and motor 201 is positioned at the top of framework 207 crossbeams; The two ends of suspension arrangement 202 are connected with the crossbeam of control device with framework 207 respectively; Suspension arrangement 202 and being connected of control device are that the lower end through suspension arrangement 202 is connected with the sleeve 204 of control device; There is guide wheel the upper end of suspension arrangement 202, on framework 207 crossbeams guide rail is arranged, and suspension arrangement 202 hangs on the guide rail of framework 207 crossbeams with the guide wheel that is connected through suspension arrangement 202 of the crossbeam of framework 207; Control device is made up of expansion link 203, sleeve 204, lower link 205, roller 206 and hydraulic cylinder 208; The bottom of expansion link 203 is connected with lower link 205, and sleeve 204 is enclosed within on the expansion link 203, and the top of expansion link 203 connects through last connecting rod; The cylinder body of hydraulic cylinder 208 is fixed between the sleeve 204, and an end of hydraulic cylinder 208 is connected with last connecting rod on expansion link 203 tops; Roller 206 is fixed on the lower link 205.Roller 206 is made up of interior axle and outer shaft, and interior axle is fixing with lower link 205, and outer shaft is on interior axle.Outer shaft can be around the rotation of the axle center of interior axle.The quantity of roller 206 can have 2-5, and these settings can.The diameter of roller 206 is unequal; Mainly be in order to be fit to the ring of carrying different-diameter; Roller 206 concrete quantity and diameters confirm that according to used production line the quantity of roller 206 is preferably selected 4 in the present embodiment, and diameter is respectively 500mm, 1000mm, 1500mm, 2000mm.Circular diameter is greater than most of ring of 500mm in can being used for carrying; The setting of these four diameters; Can use the ring of the interior circular diameter of roller carrying of 500mm as 500mm-1000mm; Can use the roller of 1000mm to carry the ring of interior circular diameter, can use the ring of the interior circular diameter of roller carrying of 1500mm, can use the interior circular diameter of roller carrying of 2000mm to be the ring more than the 2000mm as 1500mm-2000mm as 1000mm-1500mm.Certainly, can use also that circular diameter is the ring more than the 1000mm in the roller carrying of 500mm, the ring of 1200mm for example, but easy shaking, effect is effective not as the roller that adopts 1000mm.
Motor 201 is used to drive control device motion in the horizontal direction.Motor 201 is through the motion of belt driving band dynamic control device.One end of hydraulic cylinder 208 is connected with last connecting rod on expansion link 203 tops, and the moving up and down of connecting rod in the flexible drive of hydraulic cylinder 208 is simultaneously because moving up and down of last connecting rod also driven moving up and down of expansion link 203, lower link 205 and roller 206.Expansion link 203 has four, and the lower end that crosses one another between the lower link 205 with expansion link 203 couples together mutually, and the upper end that crosses one another between the last connecting rod with expansion link 203 couples together mutually.The position relation that is expansion link 203, lower link 205 and last connecting rod is fixed, and constitutes an integral body, can move simultaneously.During use; When roller 206 arrived the center of rings, hydraulic cylinder 208 shortened, and expansion link 203, last connecting rod, lower link 205 and roller 206 all move downward; Roller 206 inserts in the ring; This moment starter motor 201, motor 201 drives moving of control device, and then reaches the effect of ring being moved to rollgang from Ring Rolling Machine 1.After carrying was accomplished, hydraulic cylinder 208 elongations, were gone up connecting rod, lower link 205 and roller 206 and are all moved upward expansion link 203, and roller 206 is extracted from ring, and motor 201 drives the position before the carrying that moves to of control device, carries out the carrying operation of next ring.
Embodiment 2
With embodiment 1, an end of different is hydraulic cylinder 208 is connected with the lower link 205 of expansion link 203 bottoms; As shown in Figure 5, the quantity of roller 206 can have 2.Motor 201 is through the motion of chain driving-belt dynamic control device.The same with embodiment 1 so, drive expansion link 203, go up moving up and down of connecting rod and roller 206 by hydraulic cylinder 208.Stretching of hydraulic cylinder 208 drives moving up and down of roller 206, when roller 206 arrives the center of rings; Hydraulic cylinder 208 elongations; Expansion link 203, last connecting rod, lower link 205 and roller 206 all move downward, and roller 206 inserts in the rings, at this moment starter motor 201; Motor 201 drives moving of control device, and then reaches the effect of ring being moved to rollgang from Ring Rolling Machine 1.After carrying was accomplished, hydraulic cylinder 208 shortened, and expansion link 203, went up connecting rod, lower link 205 and roller 206 and all moved upward, and roller 206 is extracted from ring, and motor 201 drives the position before the carrying that moves to of control device, carries out the carrying operation of next ring.
Embodiment 3
With embodiment 1, different is that the quantity of roller 206 can have 5.
Below schematically the present invention and embodiment thereof are described, this description does not have restricted, and shown in the accompanying drawing also is one of embodiment of the present invention, and practical structure is not limited thereto.So; If those of ordinary skill in the art is enlightened by it; Under the situation that does not break away from the invention aim; Without creationary frame mode similar and the embodiment of designing with this technical scheme, for example only change quantity and the diameter of expansion link 203, sleeve 204, lower link 205, roller 206, simply change structural framing in the control device, all should belong to protection scope of the present invention.