CN105848823A - Method for manufacturing a carrier ring suitable for use in a drive belt for a continuously variable transmission - Google Patents

Method for manufacturing a carrier ring suitable for use in a drive belt for a continuously variable transmission Download PDF

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Publication number
CN105848823A
CN105848823A CN201480070856.4A CN201480070856A CN105848823A CN 105848823 A CN105848823 A CN 105848823A CN 201480070856 A CN201480070856 A CN 201480070856A CN 105848823 A CN105848823 A CN 105848823A
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CN
China
Prior art keywords
ring
load
carrying ring
pipeline section
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201480070856.4A
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Chinese (zh)
Inventor
A·伯尼瑟尔
J·弗美尔
P·努乌斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
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Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of CN105848823A publication Critical patent/CN105848823A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/16V-belts, i.e. belts of tapered cross-section consisting of several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatment Of Articles (AREA)
  • Arc Welding In General (AREA)
  • Laser Beam Processing (AREA)

Abstract

The disclosure relates to the manufacturing of a carrier ring (32) made from steel for use in a drive belt (3) for a continuously variable transmission, which manufacturing includes the process steps of: - welding a plate (11) of basic material into the shape of a tube (13), - separating a ring-shaped section (14) from the tube (13) in a melt cutting process, such as by means of a laser (19), - annealing the ring-shaped section (14) and - processing the annealed ring-shaped tube section (14) to form the carrier ring (32), which processing at least includes elongating the annealed ring-shaped tube section (14) by means of a rolling process.

Description

Be suitable to the manufacture method at the load-carrying ring used in the transmission band of buncher
Technical field
It relates to a kind of method for manufacturing load-carrying ring with steel basic material, described load-carrying ring is fitted In the effect of the bearing part of lateral direction element in the closed-loop drive band of buncher, described side Method comprises the steps:
The plate that-offer basic material is made,
-plate is curved the shape of pipe, two sides thus mutually against layout,
-with welding procedure, said two side is fixed together, to form pipe,
-isolate ring segment from pipe, and
-processing annular pipeline section is to form the load-carrying ring for transmission band, and described processing at least includes with rolling Technique elongates annular pipeline section.
Background technology
In order to when isolating ring segment from pipe, it is to avoid pipe and/or annular pipeline section at welding position and/ Or in the fracture of the so-called heat affected area of welding processing or damage, pipe was annealed before this separation. In the annealing of this pipe is processed, the fragility introduced in welding processing in pad and heat affected area is led to Cross material noticeably greater than 600 degrees Celsius temperature, Recovery and recrystallization at the most about 800 DEG C It is eliminated.
It should be noted that in view of rolling technology, also due to same reason must carry out annealing processing to pipe, That is, so that annular pipeline section can be not accompanied by the less desirable pad from annular pipeline section or heat It is elongated in the case of deforming in the zone of influence or even rupturing.
Transmission band for buncher is known.Generally, this transmission band includes two groups of two ends Ring that connect, i.e. closed loop, the substantial amounts of lateral direction element of described ring supporting transmission band, described horizontal stroke Substantially continuous row are become along the whole circumference of transmission band to element.These load-carrying ring phases of transmission band Local flat, i.e. the radial distance between inner periphery and the excircle of load-carrying ring is relative in axial direction Size is fairly small.
In buncher, transmission band is arranged between the belt wheel of two cooperations, between two belt wheels Realize continuous print gear ratio.During operation, transmission band is by moment of torsion belt wheel transmission from belt wheel To another belt wheel, and/or mutually it is pushed to described from one belt wheel by the lateral direction element of transmission band Another belt wheel.
During buncher works, the load-carrying ring of transmission band, by bending force and pulling force, therefore holds The metal fatigue carrying ring will work in the possible inefficacy at transmission band.Load-carrying ring is tired to this metal The resistance of labor is heavily dependent on the type of steel used, quality and process.For load-carrying ring The application of transmission band provides the preferred basic material of material requested performance to be martensite steel.
From pipe isolate ring segment generally by the material being forced into pipe or of rotation Above cutting tool performs, and described pipe also rotates.The most this multiple base separating processing This setting, such as at international patent application WO2005/039812-A1 and WO2004/089568-A1 In and as described in european patent application EP-1130282-A and EP-1108919-A.So And, in all of these situations, cutting tool all applies sizable (shearing) stress on pipe, Described pipe only in the case of the material of pipe has enough toughness just will not occur fracture or undesirably Deformation.In reality, it means that, after welded pipe and before isolating ring segment from pipe, Pipe must be annealed.
Summary of the invention
According to the disclosure, by using laser, beam-plasma or similar thermal source, by cutting with fusing Cut process melts and isolate ring segment from pipe, do not have described shear stress.Therefore, this In the case of fusing cutting technique, the toughness of pipe or fragility are hardly to the quality of cutting, i.e. ring pipe The quality of section produces impact.In any case, even if pipe not being annealed before the fusing of pipe is cut In the case of, above-mentioned less desirable deformation or the fracture of pipe also will not occur.
At first glance, this latter's aspect of fusing cutting technique seems unimportant in practice, because The most all have to carry out the annealing processing of pipe, so that rolling and processing can not make annular pipeline section Perform in the case of damage or fracture.But, deeply understanding based on of this disclosure, this aspect still may be used Advantageously apply.Especially, according to the disclosure, the annealing after welding is delayed until to melt cutting Technique is after annular pipeline section isolated by pipe.Thus, improve the overall effect of the manufacture method of load-carrying ring Benefit, especially cost benefit.
Accompanying drawing explanation
The above-mentioned basic feature of the disclosure is exemplarily described now with reference to accompanying drawing.
Fig. 1 is the schematic diagram of a part for known transmission band, and described transmission band includes respectively by multiple Two ring groups that mutually load-carrying ring of setting-in represents and multiple lateral direction element.
Fig. 2 is to represent by the basic material manufacture of tabular in the known method of the ring group of transmission band The diagram of known procedure of processing sequence.
Fig. 3 shows the procedure of processing isolating ring segment from pipe in known ring group manufacture method Known setting.
Fig. 4 has gone out the procedure of processing isolating ring segment from pipe that will apply within the context of the present disclosure Substituting setting.
Fig. 5 is the novel procedure of processing sequence representing the part manufactured as ring group according to the disclosure Row.
Detailed description of the invention
The known transmission band 3 schematically shown the most in FIG includes two ring groups 31, institute Stating the endless metal ring that ring group 31 includes mutually being embedded in, described becket represents with bearing part 32, passes Dynamic band 3 also includes multiple single metal transverse elements 33, and described lateral direction element 33 is each at it respectively Side is provided with recess 34, and ring group 31 is located in described recess.In known transmission band 3, laterally unit The row of part 33 formation leap and the substantially continuous whole circumference of ring type filling group 31.It is being used in variator Time middle, transmission band 3 is maintained between two transmission pulley, and the ring group 31 with 3 is by belt wheel quilt Tensioning so that the row of lateral direction element 33 can while being guided by ring group 31 by driving force from a band Wheel is transferred to another belt wheel.
Fig. 2 is shown schematically in the master in the exemplary manufacturing method of the ring group 31 for forming transmission band 3 Step, described method is wanted to include the manufacture of intermediate products load-carrying ring.
In the first procedure of processing I, the plate 11 with about 0.4mm thickness of basic material is manipulated into Cylindrical shape, the side 12 of the junction of plate 11 is soldered in the second procedure of processing II, to be formed Hollow cylinder or pipe 13.In the 3rd procedure of processing III, in order to make metal lattice Recovery and recrystallization, Make pipe 13 temperature apparently higher than 600 degrees Celsius, be such as about the industrial furnace 16 of 800 degrees Celsius Middle annealing.Hereafter, in the 4th procedure of processing IV, isolate ring segment 14 from the main body of pipe 13. Next step-procedure of processing five V in, the annular side of pipeline section 14 or edge 15 are processed, to improve Its surface quality or shape.In the example presented in the figure, by means of edge melt-processed to edge 15 at Reason, described melt-processed described in edge 15 by of short duration by means of thermal source, such as laser instrument 20 Be melted and reshape, this edge melt-processed itself knows from WO 2012/089228A1. Hereafter, annular pipeline section 14 is rolled in the 6th procedure of processing VI, in order to when being elongated, it is thick Degree is decreased to less than 0.2mm, is typically about 0.185mm, is consequently formed load-carrying ring 32.
Load-carrying ring 32 then passes through the processing of the rolling and processing (i.e. step 5 VI) before eliminating Another annealing procedure of processing VII of hardening effect.Hereafter, in the 8th procedure of processing VIII, calibration Load-carrying ring 32, will ring 32 around two rotate roller install and by force described roller separately and by ring Part 32 is stretched to predetermined circle length.In the 8th procedure of processing VIII, internal stress distribution is also executed It is added on load-carrying ring 32.Hereafter, load-carrying ring 32 is in two single procedure of processings, the i.e. the 9th processing The Ageing Treatment of step IX or bulk precipitation hardening and the nitridation of the tenth procedure of processing X or Surface hardened layer In carry out heat treatment.Especially, both heat treatments are directed to steel ring 32 is being comprised process gas Heating in the furnace chamber of body, described gas atmosphere generally includes nitrogen for ring Ageing Treatment With some (such as percentage by volume is of about 5%) hydrogen, generally include for ring nitrogenizes Nitrogen and ammonia.According to for steel load-carrying ring 32 metal (i.e. be usually martensitic steel alloy) with And the desired mechanical characteristic according to load-carrying ring 32, both heat treatments are all at 400 degrees Celsius the most extremely Carry out within the temperature range of 500 degrees Celsius, and the most sustainable be less than 30 minutes to more than 120 minutes.
Finally, as shown in the 11st procedure of processing XI the most finally drawn, logical Cross and the load-carrying ring 32 of multiple such processing is radially stacked (i.e. setting-in), cambium layer box-like ring group 31. Obviously, the load-carrying ring 32 of ring group 31 must be suitably selected size, such as must be at circumferential length It is upper slightly different so that load-carrying ring 32 can be around adaptive closely to each other.To this end, the holding of ring group 31 Carry ring 32 the most on purpose to select from the load-carrying ring 32 that a lot of sizes are different.
Isolating from pipe 13 of above-mentioned 4th procedure of processing IV is arranged on figure known to annular pipeline section 14 Schematically show in 3.Fig. 3 illustrates pipe 13 with cross section;But, the actually diameter of pipe 13 is long-range Wall thickness in it.Circle 17 expression rotating cutting work of substantially cylindrical during cutting processing Tool 17 is relative to the multiple coherent radial position of pipe 13.But, actually cutting tool 17 has Fixing radial position, and pipe 13 rotates relative to cutting tool 17.When cutting tool 17 is in cutting During when moving radially inwardly, the instrument 18 that matches provides for pipe 13 on the inner side of pipe 13 and supports. Actual cutting is carried out in two stages I, II.In the first stage I of cutting, cutting tool 17 The wall thickness (position Ia-Ic) of the pipe 13 of rotation is gradually passed through, thus along spiral shell in the material of pipe 13 Rotary-cut secant C moves.Then, in second stage II of cutting, ring segment is at pipe 13 once Complete rotation separates from pipe 13 completely.Can determine that, known at this of the 4th procedure of processing IV In arranging, big cutting force is applied on pipe 13 by cutting tool 17.
Procedure of processing IV from pipe 13 isolate annular pipeline section 14 another setting the most schematic Illustrate.In this second embodiment, centralized thermal source (such as laser beam) 19 is used for burn through pipe The wall thickness of 13.At pipe 13 relative in the most complete rotation of thermal source 19, from original position S Initially form complete circumference cutting, and isolate ring segment 14 from pipe 13.Can determine that, add the 4th This of the rapid IV of work step is specific to be arranged, and only applies the power of minimum on pipe 13 and/or ring segment 14.
In reality, the internal stress being introduced in the material of pipe 13 when welding combines by such as such as Fig. 3 institute The power that the mechanical cutting tool 17,18 shown applies, such as by pipe 13 and/or annular pipeline section 14 Less desirable deformation causes pipe 13 and/or annular, and pipeline section 14 is damaged even ruptures.But, in fusing In cutting processing, not applying big cutting force, thus, pipe 13 and/or annular pipeline section 14 will not be because of This is damaged.Thus, process from pipe 13 points if by fusing cutting processing rather than machine cuts Separate out ring segment 14 (procedure of processing IV), then just need not perform the moving back of pipe of the 3rd procedure of processing III Fire.But, the annular pipeline section 14 of generation must be before it rolls, i.e. at manufacture load-carrying ring 32 and Anneal before 6th procedure of processing VI of the final ring group 31 manufacturing transmission band 3.
According to the disclosure, the annealing of annular pipeline section 14 is advantageously delayed, the most only up to its edge 15 Just perform after 5th procedure of processing V is processed.This spy in overall load-carrying ring manufacture method Surely, in arranging, the fusing of the edge of the 5th procedure of processing V can be according to prior art, i.e. include such as WO The annealing post processing that 2012/089228A1 is lectured performs, and advantageously need not in the 6th processing The second annealing procedure of processing is carried out before the rolling annular pipeline section 14 of step VI.The manufacture of load-carrying ring The setting of this novelty of relevant portion figure 5 illustrates.
According to Fig. 5, in the second procedure of processing II after welded pipe 13, pipe 13 is directly cut in fusing Cut in processing, i.e. in the 4th procedure of processing IV, be cut into multiple ring segment 14, thus skip The annealing of the third step III in classical production process.Hereafter, in the 5th procedure of processing V, annular The edge 15 of pipeline section 14 is processed by laser instrument 20, and described laser instrument 20 makes these edges 15 short Melt temporarily.But, hereafter it is to make annular pipeline section 14 through the annealing of procedure of processing V-b, in order to The material property everywhere being made annular pipeline section 14 by Recovery and recrystallization is identical.Process in this latter In step V-b, by welding processing step II, separate procedure of processing IV and melt-processed step V in edge The heat affected area produced all is eliminated simultaneously, is the most advantageously eliminated in single procedure of processing V-b.By This is in the fusing cutting of described 4th procedure of processing IV and at the edge of described 5th procedure of processing V In fusing, the welding of the pipe that the metallic crystalline structure of pipe 13 is included in the second procedure of processing II is formed Irregular portion, the most still include Welding Structure and heat affected area.
Even if finally, it should be noted that the melt-processed edge 15 processing annular pipeline section 14, non-selected edge (procedure of processing V), but another is processed, such as grinding stone barreling or brush for the purpose, only It can be still favourable for just being annealed by annular pipeline section 14 after this another kind of edge treated machines. After all, in like fashion, only in fusing cutting (procedure of processing IV) and edge treated (procedure of processing V) between reaching after in those of required quality standard, (necessary) (is added work step rolling by product Rapid VI) it is annealed (procedure of processing V-b) before.
In addition to the full content of aforementioned specification and all detailed contents of accompanying drawing, the disclosure also relates to And and include all features of claim.In claim, parenthesized reference is not intended to its model Enclose, but be only used as the non-binding example of individual features.The feature of claim can be according to tool Body situation applies individually to the product specified or the process specified, but also can apply this wherein Two or more combination in feature.
The embodiment the most clearly proposed by the invention is not restricted to representated by the disclosure and/or example, But also include its amendment, improve and actual application, especially include that those skilled in the art are in power In the range of those amendments, improve and actual application.

Claims (10)

1. the method being used for manufacturing load-carrying ring (32), described load-carrying ring (32) is formed from steel, Described method comprises the steps:
The plate (11) that-offer basic material is made,
-plate (11) is curved tubular, thus two sides (12) of plate (11) mutually against or Arrange the most directly opposite one anotherly,
-with welding procedure, said two side (12) are fixed together, to form pipe (13),
-isolate annular pipeline section (14) from pipe (13), and
-processing annular pipeline section (14) is to form load-carrying ring (32), and described processing at least includes with rolling Technique elongates annular pipeline section (14),
It is characterized in that, by means of fusing cutting technique, such as plasma cutting or cut, from pipe (13) isolate annular pipeline section (14), then but elongate annular pipeline section (14) with rolling technology Before, annular pipeline section (14) annealed heat treatment is made, for the steel of annular pipeline section (14) Recrystallization.
The method being used for the most as claimed in claim 1 manufacturing load-carrying ring (32), it is characterised in that In described annealing heat treatment, annular pipeline section (14) is heated in furnace chamber (16) and exists afterwards The temperature more than 600 degrees Celsius it is maintained in certain time.
The method being used for the most as claimed in claim 1 or 2 manufacturing load-carrying ring (32), its feature exists In, pipe (13) is without annealing heat treatment.
The method being used for the most as claimed in claim 1 or 2 manufacturing load-carrying ring (32), its feature exists In, the metallic crystalline structure of pipe (13) includes irregular portion, especially includes Welding Structure and/or hot shadow Ring district.
5. such as the method for manufacturing load-carrying ring (32) in any one of the preceding claims wherein, its It is characterised by, before the annealing heat treatment of annular pipeline section (14), with edge melting process melting ring The edge (15) of shape pipeline section (14).
The method being used for the most as claimed in claim 5 manufacturing load-carrying ring (32), it is characterised in that Annular pipeline section (14) before edge melting process without annealing heat treatment.
7. such as the method for manufacturing load-carrying ring (32) in any one of the preceding claims wherein, its It is characterised by, plate (11) that basic material is made, pipe (13) and/or (wall) of annular pipeline section (14) Thickness is of about 0.4mm.
The method being used for the most as claimed in claim 7 manufacturing load-carrying ring (32), it is characterised in that (wall) thickness of load-carrying ring (32) is less than 0.2mm.
9. such as the method for manufacturing load-carrying ring (32) in any one of the preceding claims wherein, its Being characterised by, load-carrying ring (32) is with acting on the transmission band (3) of buncher or for stepless The transmission band (3) of variator uses, described buncher have two belt wheels (1,2) and Described transmission band (3).
10. a transmission band (3), described transmission band (3) has lateral direction element (33) and at least Individual ring group (31), lateral direction element (33) is applied in ring group (31), and described ring group (31) is by many Individual load-carrying ring (32) forms, and described load-carrying ring (32) is the most mutually embedded in, load-carrying ring (32) Partly by means of according to any one of aforementioned claim, especially being used for described in claim 8 The method manufacturing load-carrying ring (32) manufactures.
CN201480070856.4A 2013-12-24 2014-12-24 Method for manufacturing a carrier ring suitable for use in a drive belt for a continuously variable transmission Pending CN105848823A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NL1040566 2013-12-24
NL1040566A NL1040566C2 (en) 2013-12-24 2013-12-24 Method for manufacturing a carrier ring suitable for use in a drive belt for a continuously variable transmission.
PCT/EP2014/079329 WO2015097296A1 (en) 2013-12-24 2014-12-24 Method for manufacturing a carrier ring suitable for use in a drive belt for a continuously variable transmission

Publications (1)

Publication Number Publication Date
CN105848823A true CN105848823A (en) 2016-08-10

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CN (1) CN105848823A (en)
NL (1) NL1040566C2 (en)
WO (1) WO2015097296A1 (en)

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CN109789517A (en) * 2016-09-30 2019-05-21 爱信艾达株式会社 It is soldered the manufacturing method of the cleaning method in portion, welding system and ring

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JP2018051720A (en) * 2016-09-30 2018-04-05 アイシン・エィ・ダブリュ株式会社 Method for manufacturing ring and ring polishing device
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JP6556143B2 (en) 2019-08-07
JP2017511864A (en) 2017-04-27
WO2015097296A1 (en) 2015-07-02
NL1040566C2 (en) 2015-06-26

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Application publication date: 20160810