CN102781211A - Part installing system - Google Patents
Part installing system Download PDFInfo
- Publication number
- CN102781211A CN102781211A CN2012101471154A CN201210147115A CN102781211A CN 102781211 A CN102781211 A CN 102781211A CN 2012101471154 A CN2012101471154 A CN 2012101471154A CN 201210147115 A CN201210147115 A CN 201210147115A CN 102781211 A CN102781211 A CN 102781211A
- Authority
- CN
- China
- Prior art keywords
- mistake
- component
- installation
- mounting machine
- taken place
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The invention refers to a part installing system which can solve the problems of low productivity caused by stop of a part installing machine caused by error. If no errors occur when the part installing machine executes productive task of installing 1-n parts as shown in picture a, n parts of 1-n are installed in order as shown in picture b; when data errors need to be corrected in a process of installing a kth part, a warning message for promoting correcting data relative to the part k is displayed in a display, and meanwhile the installation of the part k is omitted and the installation of k+1,k+2,...n are continued. Wherein, if an operator corrects data relative to the part k as reason of causing errors, the recovery installation of the part k skipped by the error is executed when a last part n is installed.
Description
Technical field
The present invention relates to a kind of part installation system, the part that will supply with through feed appliance through component-mounting machine pick-up nozzle absorption and be installed on the circuit substrate.
Background technology
Usually; In the part installation system; Such as in the patent documentation 1 (spy opens the 2008-218706 communique) record; Through camera the part that is adsorbed in pick-up nozzle is taken, the data that this part image and the image processing of making are in advance used contrast, and carry out the judgement of the qualified product/defective item of part.
In theory; The disposable image processing data that generated just can for good and all be used; But in fact; If the production batch or the place of production of image processing object part change, then exist the shape, size etc. of image processing object part to change slightly and need correction image to handle the data conditions of usefulness.In addition, owing to the aberrations in property of the camera that uses, the deviation of lighting condition etc., even same part, the also situation of the part image generation deviation of existence shooting.Therefore,, possibly make component-mounting machine because of this mistake stops, causing productivity to reduce because of the image processing mistake even normal part also the image processing mistake possibly take place.
Therefore, in the patent documentation 1, when the image processing mistake had taken place, through in being located at the display unit of component-mounting machine, showing error message and error image, the operator saw the demonstration of display unit, just can confirm the wrong situation occurred of component-mounting machine.
In addition; In the patent documentation 2 (spy opens the 2003-224400 communique); Different with component-mounting machine, the resolver that the reason of image processing mistake is resolved is set, when the image processing mistake has taken place; The data that part image and image processing are used are sent to resolver from the component-mounting machine side; Handle the data of usefulness through this resolver correction image, send the data that revised image processing is used back to the component-mounting machine side, the data of once more part image and image processing being used contrast.
Patent documentation 1: the spy opens the 2008-218706 communique
Patent documentation 2: the spy opens the 2003-224400 communique
In the technology of above-mentioned patent documentation 1,2; Though can obtain when the image processing mistake takes place, to shorten the effect because of the wrong time that stops of component-mounting machine; But; Making component-mounting machine stop because of wrong that this does not change on the one hand until having revised data that image processing uses, therefore, can not effectively solve because of the wrong low problem of caused productivity that stops.In addition; Make component-mounting machine be not only the image processing mistake, and have the situation that component-mounting machine is stopped because of the input error of the data (the for example position of the information of the information of the information of circuit substrate, part, employed pick-up nozzle, substrate fiducials mark, the installation site of part etc.) of for example production task etc. because of mistake because of the wrong reason that stops.
Summary of the invention
Therefore, the problem that the present invention will solve is, can effectively solve component-mounting machine because of the wrong low problem of caused productivity that stops.
For solving above-mentioned problem; First aspect of the present invention provides a kind of part installation system; Its part that will supply with through feed appliance through component-mounting machine pick-up nozzle absorption and be installed on the circuit substrate; It constitutes, and possesses: the error notification unit, and the operator has taken place to notify when wrong in it in the work of said component-mounting machine; Skip the unit, the installation that it skips the part that said mistake has taken place continues the installation of the part beyond it; Recovery unit, it according to after having revised the data of the occurrence cause that becomes said mistake from the notice of said error notification unit, recovers to install the part of skipping because of this mistake the operator.
During this constitutes, in the work of component-mounting machine, taken place to notify the operator when wrong; Skip the installation that wrong part has taken place simultaneously, continue the installation of the part beyond it, revised the data of the occurrence cause that becomes said mistake the operator after; Recover to install the part of skipping because of this mistake; Therefore, even in the work of component-mounting machine, make a mistake, also can be not because of the wrong installation that stops to continue part; Can recover after the data correction part of skipping because of this mistake is installed having carried out, can effectively solve component-mounting machine because of the wrong caused productivity low problem of stopping.
Under the situation of the part installation system that applies the present invention to possess many component-mounting machines; Like second aspect of the present invention; Also can be; The operator has taken place to notify when wrong at arbitrary component-mounting machine in said error notification unit; The said component-mounting machine of unit in the downstream of the component-mounting machine that said mistake has taken place of skipping possesses under the situation of the feed appliance of supplying with the part identical with the part that said mistake has taken place, and the installation of skipping the part that said mistake has taken place is in the installation that before the component-mounting machine in said downstream, continues part; After said recovery unit has been revised the data of the occurrence cause that becomes said mistake the operator, the part of skipping because of this mistake is installed through the component-mounting machine recovery in said downstream.Under this situation, the number of being located at the pick-up nozzle of each component-mounting machine can be one, also can be a plurality of.Thus; Even any in many component-mounting machines taken place under the wrong situation; Also can effectively use many component-mounting machines; Can carry out recovering the part that installation is skipped because of this mistake after the data correction not because of the wrong installation that stops to continue part, can effectively solve because of the wrong low problem of caused productivity that stops.
In addition; Like the third aspect of the invention, also can be till the installation of the part beyond the part that said mistake has taken place is all over, not carry out under the situation of data correction; Make said component-mounting machine standby until carrying out data correction; If till this stand-by time exceeds schedule time, do not carry out data correction, the installation of then skipping the part of skipping because of this mistake once more moves to subsequent processing or said component-mounting machine is stopped because of this mistake.Thus, even do not carry out can suitably tackling under the situation of data correction only ending up being fully up to the installation that the part beyond the wrong part has taken place yet.
Description of drawings
Fig. 1 is the block diagram that the system of the component-mounting machine in expression an embodiment of the present invention is driven the summary formation of system;
Fig. 2 (a) is the figure that the erection sequence of the part 1～n under the situation about in the execution of production task, not making a mistake is described, figure (b) is the figure that the erection sequence of the part 1～n under the wrong situation has taken place at part k in explanation;
Fig. 3 is the flow chart that expression recovers the handling process of handling procedure.
Symbol description
11 installation head
12 part cameras
13 mark cameras
14 feed appliances
16 display unit (error notification unit)
17 input units
21 control device (skipping the unit recovery unit)
Embodiment
Below, an embodiment who has specialized the mode that is used for embodiment of the present invention is described.
As shown in Figure 1, in component-mounting machine, be provided with: the installation head 11 that keeps one or more pick-up nozzles (not shown); Shooting is adsorbed in the part camera 12 of the part of pick-up nozzle; Take the mark camera 13 of the reference position mark on circuit substrate surface; The feed appliance 14 of feeding parts; The storage device 15 (memory cell) of the various data of the various programs of the recovery installation procedure of the Fig. 3 that states after the storage etc., the data that image processing is used etc.; The display unit 16 of LCD, CRT etc.; The input unit 17 of keyboard, mouse etc. etc.
The system of component-mounting machine is driven part that device 21 will supply with from feed appliance 14 pick-up nozzle through installation head 11 and is adsorbed; Take through 12 pairs of these parts of part camera; And the data that this part image and the image processing of reading from storage device 15 are used contrast, and judge kind, the absorption posture of part, consequently; If detect any unusual (mistake) and be judged as and install; Then this part is not installed on circuit substrate and skips, and be discarded in the discarded dish of part (not shown) at the assigned position place that is arranged at component-mounting machine, on the other hand; If do not detect unusual (mistake), then this part be installed on the circuit substrate.
When the image processing mistake has taken place in the work of component-mounting machine; Notify to the operator through in display unit 16 (error notification unit), carrying out the mistake demonstration; Simultaneously; Occurrence cause in mistake has been to use under the unsuitable data conditions (promptly need revise data conditions), with supervising the alert message of revising data to be presented in the display unit 16.At this moment, also can wait the correction of supervising data through sound, alarm tone.
Wherein, The mistake that takes place in the work as component-mounting machine for example has that image processing mistake, part absorption part bad, feed appliance 14 exhausts, an input error of the data (the for example position of the information of the pick-up nozzle of the information of the information of circuit substrate, part, use, substrate fiducials mark, the installation site of part) of production task etc.Under the situation of the input error of the image processing mistake in these mistakes, the data of production task etc., need carry out the correction of data.
But if fitting machine is stopped because of this mistake, then productivity reduces.
Therefore; In the present embodiment, when in the work of component-mounting machine, having produced the correction that to carry out data wrong, in display unit 16, show the alert message of supervising the correction of carrying out data; Simultaneously; Skip the installation that wrong part has taken place and continue the installation of the part beyond it, and the operator revises the data that become wrong occurrence cause according to alert message input device 17.Last part be installed after, carry out the recovery of the part because of this mistake skipped install thereafter.
For example, in component-mounting machine, under the situation about in the execution of the production task that n part 1～n is installed, not making a mistake; Shown in Fig. 2 a, n part 1～n is installed successively, but shown in Fig. 2 b; When the part k that installs k; Taken place to carry out under the situation of mistake of correction of data, the installation of skipping this part k, continue beyond it part k+1, k+2 ..., n installation.Therebetween, if the operator has revised and the relevant data of part k that become wrong occurrence cause, then after last part n has been installed, carries out the recovery of the part k that skips because of this mistake again and install.
In addition; After skipping, till last part n is installed, do not carry out under the situation of data correction; Make the component-mounting machine standby till carrying out data correction; If till exceeding schedule time up to this stand-by time, do not carry out data correction, the installation of then skipping the part k that skips because of this mistake once more moves to subsequent processing (component-mounting machine is stopped because of this mistake).
More than the recovery of the present embodiment of explanation is installed, and carries out as follows through the control device 21 of component-mounting machine and according to the recovery installation procedure of Fig. 3.
The recovery installation procedure of Fig. 3 is carried out in the execution of production task repeatedly, skips the unit and recovery unit plays a role as said in the scope of the application's claim.Behind this program start, at first judged whether to take place to carry out the mistake of the correction of data in step 101, if do not make a mistake, then directly finish this program.
Afterwards; The moment in the mistake of the correction that data have taken place to carry out is judged as " being " in above-mentioned steps 101, get into step 102; Skip wrong part has taken place; In next step 103, continued to take place the installation of the remaining part beyond the wrong part, standby is till the installation of remaining part is all over (step 104).And, in the moment that the installation of remaining part is all over, get into step 105, judged whether to revise the data that become wrong occurrence cause, if revised data, then get into step 106, recover to install the part of skipping.
On the other hand, in above-mentioned steps 105, do not revise data, then get into step 107, make the component-mounting machine standby, in next step 108, judge whether to have passed through the stipulated time if be judged as.If, then recover to install the part of skipping (step 108 → 105 → 106) through having revised data before the stipulated time.
Relative with it, if do not revise data and passed through the stipulated time, then get into step 109, skip installation once more because of the wrong part of skipping, move to subsequent processing.Perhaps, component-mounting machine is stopped because of wrong.
In the present embodiment of above-mentioned explanation; When correction wrong of data taken place to carry out, in display unit 16, show the alert message of supervising the correction of carrying out data in the work of component-mounting machine, skip the installation that wrong part has taken place simultaneously and proceed the installation of the part beyond it; Revised the data of the occurrence cause that becomes above-mentioned mistake the operator after; Recover to install the part of skipping because of this mistake, therefore, even the mistake of the correction of data has taken place to carry out in the work of component-mounting machine; Also can be not because of the wrong installation that stops to continue part; Can carry out after the data correction, the part of skipping because of this mistake recover to be installed, can effectively solve component-mounting machine because of the wrong low problem of caused productivity that stops.
In addition, in the present embodiment, after the installation that the part beyond the wrong part has taken place is all over, recover the part of skipping is installed, but also can revise the moment of the data that become wrong occurrence cause, recover to install the part of skipping immediately the operator.
In addition, on installation head 11, keeping in the component-mounting machine of a plurality of pick-up nozzles, in the installation of a plurality of parts, making a mistake and under the situation about skipping, also can concentrate the recovery of a plurality of parts that carry out being skipped to install in the lump.
Under the situation of the part installation system that applies the present invention to possess many component-mounting machines; When correction wrong of data taken place to carry out in arbitrary component-mounting machine; Notify the operator; Component-mounting machine in the downstream that wrong component-mounting machine has taken place possesses under the situation of the feed appliance of supplying with the part identical with the part that above-mentioned mistake has taken place; Also can skip the installation of the part that above-mentioned mistake has taken place; In the installation that before the component-mounting machine in above-mentioned downstream, continues part, revised the data of the occurrence cause that becomes above-mentioned mistake the operator after, the component-mounting machine through above-mentioned downstream recovers to install the part of skipping because of this mistake.Under this situation, the number of being located at the pick-up nozzle of each component-mounting machine can be one, also can be a plurality of.Thus; Even any in many component-mounting machines taken place to carry out under the situation of mistake of correction of data; Also can effectively use many component-mounting machines; Not because of the wrong installation that stops to continue part, can carry out recovering the part that installation is skipped because of this mistake after the data correction, can effectively solve because of the wrong low problem of caused productivity that stops.
Claims (3)
1. part installation system, the part that will supply with through feed appliance through component-mounting machine pick-up nozzle absorption and be installed on the circuit substrate, it is characterized in that possessing:
The error notification unit, the operator has taken place to notify when wrong in it in the work of said component-mounting machine;
Skip the unit, the installation that it skips the part that said mistake has taken place continues the installation of the part beyond it;
Recovery unit, it according to after having revised the data of the occurrence cause that becomes said mistake from the notice of said error notification unit, recovers to install the part of skipping because of this mistake the operator.
2. part installation system as claimed in claim 1 is characterized in that,
Possess many component-mounting machines,
The operator has taken place to notify when wrong at arbitrary component-mounting machine in said error notification unit,
The said component-mounting machine of unit in the downstream of the component-mounting machine that said mistake has taken place of skipping possesses under the situation of the feed appliance of supplying with the part identical with the part that said mistake has taken place; Skip the installation of the part that said mistake has taken place; In the installation that before the component-mounting machine in said downstream, continues part
After said recovery unit has been revised the data of the occurrence cause that becomes said mistake the operator, the part of skipping because of this mistake is installed through the component-mounting machine recovery in said downstream.
3. according to claim 1 or claim 2 part installation system is characterized in that,
Said recovery unit does not carry out under the situation of data correction till the installation of the part beyond the part that said mistake has taken place is all over; Make said component-mounting machine standby until carrying out data correction; If till this stand-by time exceeds schedule time, do not carry out data correction; Then skip the installation of the part of skipping because of this mistake once more, move to subsequent processing or said component-mounting machine is stopped because of this mistake.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011-107818 | 2011-05-13 | ||
| JP2011107818A JP5713441B2 (en) | 2011-05-13 | 2011-05-13 | Component mounting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102781211A true CN102781211A (en) | 2012-11-14 |
| CN102781211B CN102781211B (en) | 2016-06-22 |
Family
ID=47125906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210147115.4A Active CN102781211B (en) | 2011-05-13 | 2012-05-11 | Parts mounting system |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP5713441B2 (en) |
| CN (1) | CN102781211B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109792861A (en) * | 2016-10-06 | 2019-05-21 | 株式会社富士 | Component mounting machine |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6293465B2 (en) * | 2013-11-29 | 2018-03-14 | ヤマハ発動機株式会社 | Electronic component mounting device |
| WO2016181439A1 (en) * | 2015-05-08 | 2016-11-17 | 富士機械製造株式会社 | Mounting device and mounting method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05218692A (en) * | 1992-02-05 | 1993-08-27 | Matsushita Electric Ind Co Ltd | Recovery method of electronic component automatic inserting machine |
| JP2003224400A (en) * | 2002-01-30 | 2003-08-08 | Matsushita Electric Ind Co Ltd | Method, system, and program for modifying recognized data |
| CN1764367A (en) * | 2004-10-15 | 2006-04-26 | 富士机械制造株式会社 | Position related data conversion device and operation system of substrate mounting to parts |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04352400A (en) * | 1991-05-29 | 1992-12-07 | Matsushita Electric Ind Co Ltd | Recovery method of electronic parts automatic insertion machine |
| JP3923134B2 (en) * | 1997-04-04 | 2007-05-30 | 松下電器産業株式会社 | Component mounting method |
| JP4338848B2 (en) * | 1999-11-01 | 2009-10-07 | Ｊｕｋｉ株式会社 | Electronic component mounting method and apparatus |
| JP4047021B2 (en) * | 2002-01-30 | 2008-02-13 | 松下電器産業株式会社 | Electronic component mounting method, electronic component mounting apparatus, and mounting program |
| JP4955631B2 (en) * | 2007-09-25 | 2012-06-20 | パナソニック株式会社 | Component mounting equipment |
| JP2009123902A (en) * | 2007-11-14 | 2009-06-04 | Panasonic Corp | Part mounting condition determination method, part mounting condition determination device and program |
-
2011
- 2011-05-13 JP JP2011107818A patent/JP5713441B2/en active Active
-
2012
- 2012-05-11 CN CN201210147115.4A patent/CN102781211B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05218692A (en) * | 1992-02-05 | 1993-08-27 | Matsushita Electric Ind Co Ltd | Recovery method of electronic component automatic inserting machine |
| JP2003224400A (en) * | 2002-01-30 | 2003-08-08 | Matsushita Electric Ind Co Ltd | Method, system, and program for modifying recognized data |
| CN1764367A (en) * | 2004-10-15 | 2006-04-26 | 富士机械制造株式会社 | Position related data conversion device and operation system of substrate mounting to parts |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109792861A (en) * | 2016-10-06 | 2019-05-21 | 株式会社富士 | Component mounting machine |
| CN109792861B (en) * | 2016-10-06 | 2020-07-31 | 株式会社富士 | Component mounting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5713441B2 (en) | 2015-05-07 |
| JP2012238778A (en) | 2012-12-06 |
| CN102781211B (en) | 2016-06-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US8140176B2 (en) | Electronic component mounting system and electronic component mounting method | |
| US9480195B2 (en) | Method of manufacturing mounting substrate | |
| JP6956296B2 (en) | Processing method | |
| US9545045B2 (en) | Component mounting device and product-type switching method | |
| CN102781211A (en) | Part installing system | |
| CN104756622A (en) | Electronic component mounting system | |
| CN104770080A (en) | Electronic component mounting system | |
| JP2008311393A (en) | Processing apparatus for substrate | |
| WO2014068664A1 (en) | System for monitoring production on component mounting line | |
| JP5980944B2 (en) | Production monitoring system and production monitoring method for component mounting line | |
| JP5743747B2 (en) | Production management apparatus and production management method for component mounting line | |
| EP3043629B1 (en) | Data processing device to be used by substrate working machine, and substrate working system having same | |
| CN101804725B (en) | Software and hardware combination multi-grade exception processing method of full-automatic precise screen printer | |
| US11029672B2 (en) | Manufacturing system and method of granting authority | |
| JP4301873B2 (en) | Substrate work machine support device | |
| US9122271B2 (en) | Method for collision-free transfer of a plant from an substantially off mode to an operating mode | |
| JP4594798B2 (en) | Mounting line | |
| JP6120676B2 (en) | Board production management device | |
| JP2015002230A (en) | Electronic component packaging device and electronic component packaging system | |
| US20220404816A1 (en) | Operation state display device and operation state display method | |
| JP5007261B2 (en) | Management method of board assembly / mounting line | |
| JP7407347B2 (en) | Component mounting equipment | |
| JP7400062B2 (en) | Management device, implementation system and error handling method | |
| JP2009182610A (en) | Schedule control processor, schedule control method | |
| JP2020129591A (en) | Component mounting system and mounting board manufacturing method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Aichi Japan vertical city Patentee after: Fuji Corporation Address before: Aichi Japan vertical city Patentee before: Fuji Machinery Manufacturing Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder |