CN102773602A - Full-automatic welding machine for producing lighter - Google Patents
Full-automatic welding machine for producing lighter Download PDFInfo
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- CN102773602A CN102773602A CN2012102916441A CN201210291644A CN102773602A CN 102773602 A CN102773602 A CN 102773602A CN 2012102916441 A CN2012102916441 A CN 2012102916441A CN 201210291644 A CN201210291644 A CN 201210291644A CN 102773602 A CN102773602 A CN 102773602A
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Abstract
The invention provides a full-automatic welding machine for producing a lighter. The full-automatic welding machine comprises a machine body, an oil cover finishing plate, an automatic oil cover feeding mechanism, an oil cover and machine shell welding mechanism, a bottom plate finishing plate, an automatic bottom plate feeding mechanism, a bottom plate and machine shell welding mechanism and a rotating disk, wherein an oil cover finishing plate is connected with the automatic oil cover feeding mechanism; the bottom plate finishing plate is connected with the automatic bottom plate feeding mechanism; the rotating disk is arranged on the machine body; and the rotating disk is connected with a machine shell explorator. The full-automatic welding machine for producing the lighter adopts ultrasonic welding, and is convenient, fast, clean and good in welding effect. The full-automatic welding machine for producing the lighter is reasonable in structural design; and in the whole process, the machine shell explorator is driven by the rotating disk, so that the processing operation between a machine shell and an oil cover as well as a bottom plate can be sequentially completed, the production efficiency is improved when the production space is saved, full-automatic production can be realized, the labor is saved, and the safety of production is guaranteed.
Description
Technical field
The present invention relates to a kind of full automatic welding and meet sb. at the airport, relate in particular to a kind of full automatic welding that is used for lighter production and meet sb. at the airport.
Background technology
In producing the process of lighter, need be with the oil cap casing of packing into, and both welding are fixed; Also need base plate and casing be welded fixing, but traditional production process, because of oil cap, these parts of base plate less; Manual operations through personnel is packed oil cap or bottom into and through welding equipment it is carried out welding processing again behind the casing, and in above-mentioned production process, the manual operating efficiency of personnel is lower; Be easy to generate the waste that maloperation causes material; And the personnel that cause easily injure when the work of people and equipment is inharmonious, and these problems are brought certain difficulty for producing, and should solve in process of production with this.
Summary of the invention
The purpose of this invention is to provide a kind of full automatic welding that is used for lighter production meets sb. at the airport and solves the manual operations of passing through personnel that prior art exists and packed in oil cap or bottom and through welding equipment it is carried out welding processing again behind the casing; In process of production; The manual operating efficiency of personnel is lower; Be easy to generate the waste that maloperation causes material, and the problem that when the work of people and equipment is inharmonious, causes personnel to injure easily.
Technical solution of the present invention is:
A kind of full automatic welding that is used for lighter production is met sb. at the airport; Comprise body, oil cap arrangement dish, oil cap automatic feed mechanism, oil cap and casing welding mechanism, base plate arrangement dish, base plate automatic feed mechanism, base plate and casing welding mechanism and rolling disc; Said oil cap arrangement dish connects said oil cap automatic feed mechanism; Said base plate arrangement dish connects said base plate automatic feed mechanism; Said rolling disc is located on the said body, and said rolling disc is connected with the casing pattern, and the outside of said rolling disc is provided with oil cap and casing welding mechanism, base plate and casing welding mechanism successively.
Further improve and be: said oil cap arrangement dish comprises oil cap vibrating disk and oil cap material guiding plate; Said oil cap material guiding plate is located on the said oil cap vibrating disk; Said oil cap material guiding plate is provided with the feeding track more than guide rail fixing ribs and at least one; Said feeding track comprises that the haul rail one, haul rail two, haul rail three, the oil cap that set gradually remove to expect rail and haul rail four; Two on said haul rail one and haul rail are provided with the changed course pin, and the end of said haul rail two is lower than the end of said haul rail one, and two on said haul rail one and haul rail also are provided with curved track; The end of said haul rail three is higher than the end of said haul rail two, and said oil cap goes to expect that rail is provided with select materials pin and limit for height pin.
Further improve and be: said oil cap and casing welding mechanism comprise soldering tip on retaining chassis block and the ultrasonic wave; The sidepiece of said retaining chassis block is provided with convexity; The weldering soldering tip comprises soldering tip body and at least more than one weldering end on the said ultrasonic wave; The end of said soldering tip body connects said weldering end, and said upward weldering soldering tip is a soldering tip on the titanium alloy, and the said weldering soldering tip of going up is that chrome faced going up welded soldering tip.
Further improve and be: said oil cap automatic feed mechanism comprises oil cap tremie pipe, charging ram one, charging ram two, holds material module one and fixed mount; Said oil cap vibrating disk connects said oil cap tremie pipe, and said oil cap tremie pipe is communicated with said appearance material module one, and said appearance material module one is provided with through hole one and through hole two; Said through hole one and through hole two vertical setting in horizontal plane; Said charging ram one is through said through hole one, and said charging ram two is through said through hole two, and the push rod of said charging ram one is provided with through hole; Said fixed mount is provided with the up-down hydraulic cylinder, and the piston rod of said up-down hydraulic cylinder connects said appearance material module one.
Further improve and be: said base plate arrangement dish comprises back plate vibration dish and base plate material guiding plate; Said base plate material guiding plate is located on the said back plate vibration dish, and said base plate material guiding plate is provided with the guide track more than rail support muscle and at least one, and said guide track is a spiral guide track; Said guide track comprises that haul rail and base plate remove to expect rail; Said haul rail is " L " type or spill rail, and said base plate goes to expect that rail is " L " shape rail, and said base plate removes to expect the race way diameter of the race way diameter of rail less than said haul rail; Said base plate goes to expect that rail is fixed with the retaining pin; Said guide track also comprises the rail of selecting materials, and the race way diameter of the said rail of selecting materials is less than the race way diameter of said guide track, and the said rail of selecting materials is " レ " shape rail.
Further improve and be: said base plate and casing welding mechanism comprise on the casing on pattern holder, the casing weldering soldering tip under the pattern and ultrasonic wave; The pattern holder connects pattern on the said casing on the said casing, on the said casing under pattern, base plate automatic feed mechanism, the ultrasonic wave weldering soldering tip set gradually.
Further improve and be: said base plate automatic feed mechanism comprises feeding track, charging ram three, charging ram four and holds material module two; Said base plate arrangement dish connects said feeding track; Said feeding track is communicated with and holds material module two; Said appearance material module two is provided with through hole three and through hole four, said through hole three and feeding track vertical setting in horizontal plane, said through hole three and through hole four vertical setting in horizontal plane; Said charging ram three is through said through hole three, and said charging ram four-way is crossed said through hole four.
A kind of full automatic welding that is used for lighter production of the present invention is met sb. at the airport, and drives the casing pattern through rolling disc and rotates, and the casing of placing in the casing pattern is carried out process operation.In install operation process to oil cap and casing, after through oil cap arrangement dish the direction of oil cap being put in order in an orderly manner, oil cap is put into casing by the oil cap automatic feed mechanism, by oil cap and casing welding mechanism it is welded again.In install operation process to base plate and casing, through base plate arrangement dish base plate is carried out according to fixed-direction ground in order after the arrangement, by the base plate automatic feed mechanism base plate is delivered to the below of casing, by base plate and casing welding mechanism it is welded again.In the whole process, drive the casing pattern, make casing accomplish operation last time successively, when saving the production space, improved production efficiency, realized the full-automation of producing, saved manual work, and guaranteed the safety of producing by rolling disc.
In the arrangement process of oil cap; Impel the lighter oil cap to move to haul rail one through the oil cap vibrating disk, when moving to two on haul rail one and haul rail, utilize the radial height at lighter oil cap two ends inconsistent; At the little end of the radial height of oil cap when preceding; The changed course pin that is provided with allows oil cap to pass through smoothly, and at the big end of the radial height of oil cap when preceding, oil cap can be stopped and oil cap is altered course by the changed course pin through out-of-date; Make the little end of the radial height of oil cap preceding, thus the direction arrangement of oil cap is consistent.After through haul rail two; The end that is higher than haul rail two because of the end of haul rail three; Oil cap is being changed into to haul rail three from accumbency uprightly; Thereby through oil cap when going to expect rail, the oil cap that meets vertical direction passes through smoothly, and the oil cap that the does not meet vertical direction pin of being selected materials goes to expect that from oil cap the rail retaining goes.The limit for height pin that goes to expect the rail setting at oil cap can guarantee that the limit for height pin goes its resistance when a plurality of oil caps superpose, and single oil cap is processed after being convenient to.
In install operation process, after through oil cap arrangement dish the direction of oil cap being put in order in an orderly manner, make oil cap get into the oil cap tremie pipe to oil cap and casing; Oil cap holds material module one through getting into behind the oil cap tremie pipe, holds in the through hole one of material module one through charging ram one is arranged, and the push rod of charging ram one is provided with through hole; Oil cap directly gets into the through hole of push rod of charging ram one from the oil cap tremie pipe; Thereby when charging ram one was promoted by hydraulic cylinder, oil cap also moved to the position of charging ram two thereupon, thereby when charging ram two is promoted by hydraulic cylinder; The push rod of charging ram two passes the through hole of the push rod of charging ram one, and oil cap is pushed in the casing in the casing pattern.Because of the diameter of the through-hole diameter of the push rod of charging ram one and oil cap moderate; Thereby in the moving process of oil cap; Oil cap is arranged in the through hole of the push rod of charging ram one, has avoided the direction of oil cap to change, thereby has guaranteed oil cap is pushed the accuracy of the direction in the casing; Prevent maloperation, improved production efficiency.Simultaneously, fixed mount and appearance expect that one of module is provided with hydraulic cylinder, can hold the distance of expecting between module one and casing pattern through regulating, be convenient to casing is put into the casing pattern, thus the continuity that assurance is produced.
In the arrangement process of base plate; Vibration through the back plate vibration dish impels on the lighter base plate in the base plate material guiding plate and is extended down to the guide track; And prolong the guide track and move forward successively; The haul rail is " L " type or spill rail, and the race way diameter of haul rail is set to be fit to base plate and vertically moves and be advisable, and base plate is carried in the haul rail.Rail is " レ " shape rail because of selecting materials; And the race way diameter of the rail of selecting materials is less than the race way diameter of said haul rail; When the base plate process is selected materials rail; The lighter base plate that utilizes the center of gravity of lighter base plate to select to meet required direction passes through, and the base plate that does not meet required direction is then from the rail of the selecting materials base plate material guiding plate that drops back.Because of base plate removes to expect rail is " L " shape rail; And base plate removes to expect the race way diameter of the race way diameter of rail less than said haul rail, and the top that base plate goes to expect rail also is fixed with the retaining pin, so when the lighter base plate goes to expect rail through base plate; Utilize the difference of the last bottom surface radial distance of lighter base plate; The base plate that meets required direction moves through the retaining pin, and is stopped by the base plate that the retaining pin will not meet required direction, removes to expect the base plate material guiding plate that drops back the rail from base plate.
In install operation process to base plate and casing, through base plate arrangement dish base plate is carried out according to after the orderly arrangement in fixed-direction ground, base plate is through the below of feeding track to casing; Through weldering soldering tip under the ultrasonic wave lighter base plate and casing are welded; Thereby realize the welding process of lighter base plate and casing,, realized the self-feeding of lighter base plate owing to adopt the base plate automatic feed mechanism; Adopt ultrasonic bonding simultaneously, convenient, clean, welding effect is good.Wherein, The base plate automatic feed mechanism is to send into feeding track after through the back plate vibration dish direction of lighter base plate being adjusted; The lighter base plate gets into through feeding track and holds material module two, charging ram three and feeding track vertical setting in horizontal plane, thus drive charging ram three through hydraulic cylinder; To send into the place ahead that the lighter base plate that holds material module two is pushed to charging ram four by feeding track; Driven by hydraulic cylinder by charging ram four again, the lighter base plate in charging ram four the place aheads is continued to be pushed to the below of casing, lighter base plate and casing are welded through weldering soldering tip under the ultrasonic wave.
The invention has the beneficial effects as follows: a kind of full automatic welding that is used for lighter production of the present invention is met sb. at the airport, and adopts ultrasonic bonding, and is convenient, clean, welding effect is good.This kind is used for the full automatic welding of lighter production meets sb. at the airport, and reasonable in design is in whole process; Drive the casing pattern by rolling disc; Make the casing process operation of completion and oil cap, base plate successively, when saving the production space, improved production efficiency, realized the full-automation of producing; Save manual work, and guaranteed the safety of producing.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the structural representation of oil cap arrangement dish;
Fig. 3 is the vertical view of oil cap arrangement dish;
Fig. 4 is the structural representation of changed course pin, curved track, haul rail one and the haul rail two of oil cap arrangement dish;
Fig. 5 is the structural representation of oil cap automatic feed mechanism of the present invention;
Fig. 6 is the structural representation of oil cap of the present invention and casing welding mechanism;
Fig. 7 is the structural representation of base plate arrangement dish;
Fig. 8 is the vertical view of base plate arrangement dish;
Fig. 9 is the vertical view of base plate automatic feed mechanism of the present invention;
Figure 10 is the structural representation of base plate of the present invention and casing welding mechanism;
Figure 11 is the stereogram of the embodiment of the invention;
Wherein: 1-body, 2-oil cap arrangement dish, 3-oil cap automatic feed mechanism, 4-oil cap and casing welding mechanism, 5-base plate arrangement dish, 6-base plate automatic feed mechanism, 7-base plate and casing welding mechanism, 8-rolling disc, 9-casing pattern;
201-oil cap vibrating disk, 202-oil cap material guiding plate, 203-guide rail fixing ribs, 204-haul rail one, 205-haul rail two, 206-haul rail three, the 207-oil cap removes to expect rail, 208-haul rail four, the 209-pin that alters course, 210-curved track, the 211-pin of selecting materials, 212-limit for height pin;
301-oil cap tremie pipe, 302-charging ram one, 303-charging ram two, 304-hold material module one, 305-fixed mount;
401-keeps off chassis block, and 402-is protruding, 403-soldering tip body, and 404-welds end;
501-back plate vibration dish, 502-base plate material guiding plate, 503-haul rail, the 504-base plate removes to expect rail, 505-keeps off pin, the 506-rail of selecting materials, 507-rail support muscle;
The 601-feeding track, 602-charging ram three, 603-charging ram four, 604-hold material module two;
Pattern holder on the 701-casing, pattern on the 702-casing, weldering soldering tip under the 703-ultrasonic wave.
The specific embodiment
Specify the preferred embodiments of the present invention below in conjunction with accompanying drawing.
Like Fig. 1 and shown in Figure 11; Present embodiment provides a kind of full automatic welding that is used for lighter production to meet sb. at the airport; Comprise body 1, oil cap arrangement dish 2, oil cap automatic feed mechanism 3, oil cap and casing welding mechanism 4, base plate arrangement dish 5, base plate automatic feed mechanism 6, base plate and casing welding mechanism 7 and rolling disc 8; Said oil cap arrangement dish 2 connects said oil cap automatic feed mechanism 3, and said base plate arrangement dish 5 connects said base plate automatic feed mechanism 6, and said rolling disc 8 is located on the said body 1; Said rolling disc 8 is connected with casing pattern 9, and the outside of said rolling disc 8 is provided with oil cap and casing welding mechanism 4, base plate and casing welding mechanism 7 successively.
Like Fig. 2, Fig. 3 and shown in Figure 4; Said oil cap arrangement dish 2 comprises oil cap vibrating disk 201 and oil cap material guiding plate 202; Said oil cap material guiding plate 202 is located on the said oil cap vibrating disk 201; Said oil cap material guiding plate 202 is provided with the feeding track more than guide rail fixing ribs 203 and at least one, and said feeding track comprises that the haul rail 1, haul rail 2 205, haul rail 3 206, the oil cap that set gradually remove to expect rail 207 and haul rail 4 208, and 2 205 on said haul rail 1 and haul rail are provided with changed course pin 209; The end of said haul rail 2 205 is lower than the end of said haul rail 1; 2 205 on said haul rail 1 and haul rail also are provided with curved track 210, and the end of said haul rail 3 206 is higher than the end of said haul rail 2 205, and said oil cap goes to expect that rail 207 is provided with select materials pin 211 and limit for height pin 212.
As shown in Figure 5; Said oil cap and casing welding mechanism 4 comprise soldering tip on retaining chassis block and the ultrasonic wave; The sidepiece of said retaining chassis block is provided with convexity 402, and the weldering soldering tip comprises soldering tip body 403 and weldering end 404 on the said ultrasonic wave, and the end of said soldering tip body 403 connects said weldering end 404; Said upward weldering soldering tip is a soldering tip on the titanium alloy, and the said weldering soldering tip of going up is that chrome faced going up welded soldering tip.
As shown in Figure 6; Said oil cap automatic feed mechanism 3 comprises oil cap tremie pipe 301, charging ram 1, charging ram 2 303, holds material module 1 and fixed mount 305; Said oil cap vibrating disk connects said oil cap tremie pipe 301, and said oil cap tremie pipe 301 is communicated with said appearance material module 1, and said appearance material module 1 is provided with through hole one and through hole two; Said through hole one and through hole two vertical setting in horizontal plane; Said charging ram 1 is through said through hole one, and said charging ram 2 303 is through said through hole two, and the push rod of said charging ram 1 is provided with through hole; Said fixed mount 305 is provided with the up-down hydraulic cylinder, and the piston rod of said up-down hydraulic cylinder connects said appearance material module 1.
Like Fig. 7 and shown in Figure 8, said base plate arrangement dish 5 comprises back plate vibration dish 501 and base plate material guiding plate 502, and said base plate material guiding plate 502 is located on the said back plate vibration dish 501; Said base plate material guiding plate 502 is provided with the guide track more than rail support muscle 507 and at least one; Said guide track is a spiral guide track, and said guide track comprises that haul rail 503 and base plate remove to expect rail 504, and said haul rail 503 is " L " type or spill rail; Said base plate goes to expect that rail 504 is " L " shape rail; Said base plate removes to expect the race way diameter of the race way diameter of rail 504 less than said haul rail 503, and said base plate goes to expect that rail 504 is fixed with retaining pin 505, and said guide track also comprises the rail 506 of selecting materials; The race way diameter of the said rail 506 of selecting materials is less than the race way diameter of said guide track, and the said rail 506 of selecting materials is " レ " shape rail.
As shown in Figure 9; Said base plate and casing welding mechanism 7 comprise on the casing on pattern 702 holders 701, the casing weldering soldering tip 703 under the pattern 702 and ultrasonic wave; Pattern 702 holders 701 connect pattern 702 on the said casing on the said casing, on the said casing under pattern 702, base plate automatic feed mechanism 6, the ultrasonic wave weldering soldering tip 703 set gradually.
Shown in figure 10; Said base plate automatic feed mechanism 6 comprises feeding track 601, charging ram 3 602, charging ram 4 603 and holds material module 2 604; Said base plate arrangement dish 5 connects said feeding track 601, and said feeding track 601 is communicated with and holds material module 2 604, and said appearance material module 2 604 is provided with through hole three and through hole four; Said through hole three and feeding track 601 vertical setting in horizontal plane; Said through hole three and through hole four vertical setting in horizontal plane, said charging ram 3 602 are through said through hole three, and said charging ram 4 603 is through said through hole four.
A kind of full automatic welding that is used for lighter production of present embodiment is met sb. at the airport, and drives casing pattern 9 through rolling disc 8 and rotates, and the casing of placing in the casing pattern 9 is carried out process operation.In install operation process to oil cap and casing, after through oil cap arrangement dish 2 direction of oil cap being put in order in an orderly manner, oil cap is put into casing by oil cap automatic feed mechanism 3, by oil cap and casing welding mechanism 4 it is welded again.In install operation process to base plate and casing, through base plate arrangement dish 5 base plate is carried out according to fixed-direction ground in order after the arrangement, by base plate automatic feed mechanism 6 base plate is delivered to the below of casing, by base plate and casing welding mechanism 7 it is welded again.In the whole process, drive casing pattern 9, make casing accomplish operation last time successively, when saving the production space, improved production efficiency, realized the full-automation of producing, saved manual work, and guaranteed the safety of producing by rolling disc 8.
In the arrangement process of oil cap; Impel the lighter oil cap to move to haul rail 1 through oil cap vibrating disk 201, when moving to 2 205 on haul rail 1 and haul rail, utilize the radial height at lighter oil cap two ends inconsistent; At the little end of the radial height of oil cap when preceding; The changed course pin 209 that is provided with allows oil caps to pass through smoothly, and at the big end of the radial height of oil cap when preceding, oil cap can be stopped and oil cap is altered course by changed course pin 209 through out-of-date; Make the little end of the radial height of oil cap preceding, thus the direction arrangement of oil cap is consistent.After through haul rail 2 205; The end that is higher than haul rail 2 205 because of the end of haul rail 3 206; Oil cap is being changed into to haul rail 3 206 from accumbency uprightly; Thereby through oil cap when going to expect rail 207, the oil cap that meets vertical direction passes through smoothly, and the oil cap that the does not meet vertical direction pin 211 of being selected materials goes to expect that from oil cap rail 207 retainings go.Go to expect that at oil cap the limit for height pin 212 that rail 207 is provided with can guarantee that limit for height pin 211 goes its resistance when a plurality of oil caps superpose, single oil cap is processed after being convenient to.
In install operation process to oil cap and casing; After through oil cap arrangement dish 2 direction of oil cap being put in order in an orderly manner, make oil cap get into the oil cap tremie pipe, oil cap gets into through oil cap tremie pipe 301 backs and holds material modules 1; Hold in the through hole one of expecting module 1 through charging ram 1 is arranged; The push rod of charging ram 1 is provided with through hole, and oil cap directly gets into the through hole of push rod of charging ram 1 from oil cap tremie pipe 301, thereby when charging ram 1 is promoted by hydraulic cylinder; Oil cap also moves to the position of charging ram 2 303 thereupon; Thereby when charging ram 2 303 was promoted by hydraulic cylinder, the push rod of charging ram 2 303 passed the through hole of the push rod of charging ram 1, and oil cap is pushed in the casing in the casing pattern.Because of the diameter of the through-hole diameter of the push rod of charging ram 1 and oil cap moderate; Thereby in the moving process of oil cap; Oil cap is arranged in the through hole of the push rod of charging ram 1, has avoided the direction of oil cap to change, thereby has guaranteed oil cap is pushed the accuracy of the direction in the casing; Prevent maloperation, improved production efficiency.Simultaneously, fixed mount 305 and hold one 304 of modules of material hydraulic cylinder is set can be convenient to casing is put into casing pattern 9 through regulating the distance of holding 9 of material module 1 and casing patterns, thereby guarantees the continuity of producing.
In the arrangement process of base plate; Vibration through back plate vibration dish 501 impels on the lighter base plate in base plate material guiding plate 502 and is extended down to the guide track; And prolong the guide track and move forward successively; Haul rail 503 is " L " type or spill rail, and the race way diameter of haul rail 503 is set to be fit to base plate and vertically moves and be advisable, and base plate is carried in haul rail 503.Rail 506 is " レ " shape rail because of selecting materials; And the race way diameter of the rail 506 of selecting materials is less than the race way diameter of said haul rail 503; When the base plate process is selected materials rail 506; The lighter base plate that utilizes the center of gravity of lighter base plate to select to meet required direction passes through, and the base plate that does not meet required direction is then from the rail 506 of the selecting materials base plate material guiding plate that drops back.Because of removing to expect rail 504, base plate is " L " shape rail; And base plate removes to expect the race way diameter of the race way diameter of rail 504 less than said haul rail 503; The top that base plate goes to expect rail 507 also is fixed with retaining pin 505; So when the lighter base plate goes to expect rail 504 through base plate, utilize the difference of the last bottom surface radial distance of lighter base plate, the base plate that meets required direction moves through retaining pin 505; And the base plate that will not meet required direction by retaining pin 505 stops, removes to expect the base plate material guiding plate 502 that drops back the rail 504 from base plate.
In install operation process to base plate and casing, through base plate arrangement dish 5 base plate is carried out according to after the orderly arrangement in fixed-direction ground, base plate is through the below of feeding track 601 to casing; Through weldering soldering tip 703 under the ultrasonic wave lighter base plate and casing are welded; Thereby realize the welding process of lighter base plate and casing,, realized the self-feeding of lighter base plate owing to adopt base plate automatic feed mechanism 6; Adopt ultrasonic bonding simultaneously, convenient, clean, welding effect is good.Wherein, Base plate automatic feed mechanism 6 is to send into feeding track 601 after through back plate vibration dish 5 direction of lighter base plate being adjusted; The lighter base plate gets into through feeding track 601 and holds material module 2 604, charging ram 3 602 and feeding track 601 vertical setting in horizontal plane, thus drive charging ram 3 602 through hydraulic cylinder; To send into the place ahead that the lighter base plate that holds material module 2 604 is pushed to charging ram 4 603 by feeding track 601; Driven by hydraulic cylinder by charging ram 4 603 again, the lighter base plate in charging ram 4 603 the place aheads is continued to be pushed to the below of casing, lighter base plate and casing are welded through weldering soldering tip 703 under the ultrasonic wave.
The beneficial effect of present embodiment is: a kind of full automatic welding that is used for lighter production of present embodiment is met sb. at the airport, and adopts ultrasonic bonding, and is convenient, clean, welding effect is good.This kind is used for the full automatic welding of lighter production meets sb. at the airport, and reasonable in design is in whole process; Drive the casing pattern by rolling disc; Make the casing process operation of completion and oil cap, base plate successively, when saving the production space, improved production efficiency, realized the full-automation of producing; Save manual work, and guaranteed the safety of producing.
Claims (7)
1. a full automatic welding that is used for lighter production is met sb. at the airport; It is characterized in that: comprise body (1), oil cap arrangement dish (2), oil cap automatic feed mechanism (3), oil cap and casing welding mechanism (4), base plate arrangement dish (5), base plate automatic feed mechanism (6), base plate and casing welding mechanism (7) and rolling disc (8); Said oil cap arrangement dish (2) connects said oil cap automatic feed mechanism (3); Said base plate arrangement dish (5) connects said base plate automatic feed mechanism (6); Said rolling disc (8) is located on the said body (1); Said rolling disc (8) is connected with casing pattern (9), and the outside of said rolling disc (8) is provided with oil cap and casing welding mechanism (4), base plate and casing welding mechanism (7) successively.
2. a kind of full automatic welding that is used for lighter production as claimed in claim 1 is met sb. at the airport; It is characterized in that: said oil cap arrangement dish (2) comprises oil cap vibrating disk (201) and oil cap material guiding plate (202); Said oil cap material guiding plate (202) is located on the said oil cap vibrating disk (201); Said oil cap material guiding plate (202) is provided with the feeding track more than guide rail fixing ribs (203) and at least one; Said feeding track comprises that the haul rail one (204), haul rail two (205), haul rail three (206), the oil cap that set gradually remove to expect rail (207) and haul rail four (208); Be provided with changed course pin (209) between said haul rail one (204) and haul rail two (205); The end of said haul rail two (205) is lower than the end of said haul rail one (204); Also be provided with curved track (210) between said haul rail one (204) and haul rail two (205), the end of said haul rail three (206) is higher than the end of said haul rail two (205), and said oil cap goes to expect that rail (207) is provided with pin of selecting materials (211) and limit for height pin (212).
3. a kind of full automatic welding that is used for lighter production as claimed in claim 1 is met sb. at the airport; It is characterized in that: said oil cap and casing welding mechanism (4) comprise soldering tip on retaining chassis block and the ultrasonic wave; The sidepiece of said retaining chassis block is provided with convexity (402); The weldering soldering tip comprises soldering tip body (403) and at least more than one weldering end (404) on the said ultrasonic wave; The end of said soldering tip body (403) connects said weldering end (404), and said upward weldering soldering tip is a soldering tip on the titanium alloy, and the said weldering soldering tip of going up is that chrome faced going up welded soldering tip.
4. a kind of full automatic welding that is used for lighter production as claimed in claim 1 is met sb. at the airport; It is characterized in that: said oil cap automatic feed mechanism (3) comprises oil cap tremie pipe (301), charging ram one (302), charging ram two (303), holds material module one (304) and fixed mount (305); Said oil cap vibrating disk connects said oil cap tremie pipe (301); Said oil cap tremie pipe (301) is communicated with said appearance material module one (304); Said appearance material module one (304) is provided with through hole one and through hole two, said through hole one and through hole two vertical setting in horizontal plane, and said charging ram one (302) is through said through hole one; Said charging ram two (303) is through said through hole two; The push rod of said charging ram one (302) is provided with through hole, and said fixed mount (305) is provided with the up-down hydraulic cylinder, and the piston rod of said up-down hydraulic cylinder connects said appearance material module one (304).
5. meet sb. at the airport like each described a kind of full automatic welding that is used for lighter production of claim 1-4; It is characterized in that: said base plate arrangement dish (5) comprises back plate vibration dish (501) and base plate material guiding plate (502); Said base plate material guiding plate (502) is located on the said back plate vibration dish (501); Said base plate material guiding plate (502) is provided with the guide track more than rail support muscle (507) and at least one; Said guide track is a spiral guide track, and said guide track comprises that haul rail (503) and base plate remove to expect rail (504), and said haul rail (503) is " L " type or spill rail; Said base plate goes to expect that rail (504) is " L " shape rail; Said base plate removes to expect the race way diameter of the race way diameter of rail (504) less than said haul rail (503), and said base plate goes to expect that rail (504) is fixed with retaining pin (505), and said guide track also comprises the rail of selecting materials (506); The race way diameter of the said rail of selecting materials (506) is less than the race way diameter of said guide track, and the said rail of selecting materials (506) is " レ " shape rail.
6. meet sb. at the airport like each described a kind of full automatic welding that is used for lighter production of claim 1-4; It is characterized in that: said base plate and casing welding mechanism (7) comprise on pattern on the casing (702) holder (701), the casing weldering soldering tip (703) under the pattern (702) and ultrasonic wave; Pattern on the said casing (702) holder (701) connects pattern (702) on the said casing, and weldering soldering tip (703) sets gradually under pattern on the said casing (702), base plate automatic feed mechanism (6), the ultrasonic wave.
7. meet sb. at the airport like each described a kind of full automatic welding that is used for lighter production of claim 1-4; It is characterized in that: said base plate automatic feed mechanism (6) comprises feeding track (601), charging ram three (602), charging ram four (603) and holds material module two (604); Said base plate arrangement dish (5) connects said feeding track (601); Said feeding track (601) is communicated with and holds material module two (604); Said appearance material module two (604) is provided with through hole three and through hole four, said through hole three and feeding track (601) vertical setting in horizontal plane, said through hole three and through hole four vertical setting in horizontal plane; Said charging ram three (602) is through said through hole three, and said charging ram four (603) is through said through hole four.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210291644.1A CN102773602B (en) | 2012-08-16 | 2012-08-16 | Full-automatic welding machine for producing lighter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210291644.1A CN102773602B (en) | 2012-08-16 | 2012-08-16 | Full-automatic welding machine for producing lighter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102773602A true CN102773602A (en) | 2012-11-14 |
| CN102773602B CN102773602B (en) | 2014-06-18 |
Family
ID=47118829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210291644.1A Expired - Fee Related CN102773602B (en) | 2012-08-16 | 2012-08-16 | Full-automatic welding machine for producing lighter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102773602B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570851A (en) * | 2019-01-30 | 2019-04-05 | 铭海高精密工具(深圳)有限公司 | A kind of bottom cover feeding device of bonding machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB628848A (en) * | 1946-03-13 | 1949-09-06 | Cartier | Improvements in or relating to lighters |
| CN2928359Y (en) * | 2006-02-07 | 2007-08-01 | 黄新华 | Automatic welder for lighter |
| KR20100082174A (en) * | 2009-01-08 | 2010-07-16 | 이강우 | An insert-welding apparatus for electronic lighters |
| CN102152031A (en) * | 2011-01-26 | 2011-08-17 | 阮俊康 | Automatic welding production line of lighter |
| CN202741922U (en) * | 2012-08-16 | 2013-02-20 | 郎溪东海光电科技有限公司 | Full automation welding machine in lighter production |
-
2012
- 2012-08-16 CN CN201210291644.1A patent/CN102773602B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB628848A (en) * | 1946-03-13 | 1949-09-06 | Cartier | Improvements in or relating to lighters |
| CN2928359Y (en) * | 2006-02-07 | 2007-08-01 | 黄新华 | Automatic welder for lighter |
| KR20100082174A (en) * | 2009-01-08 | 2010-07-16 | 이강우 | An insert-welding apparatus for electronic lighters |
| CN102152031A (en) * | 2011-01-26 | 2011-08-17 | 阮俊康 | Automatic welding production line of lighter |
| CN202741922U (en) * | 2012-08-16 | 2013-02-20 | 郎溪东海光电科技有限公司 | Full automation welding machine in lighter production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570851A (en) * | 2019-01-30 | 2019-04-05 | 铭海高精密工具(深圳)有限公司 | A kind of bottom cover feeding device of bonding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102773602B (en) | 2014-06-18 |
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