CN102732407A

CN102732407A - Ultrasonic brewing method for sika deer compound liquor

Info

Publication number: CN102732407A
Application number: CN2011100830723A
Authority: CN
Inventors: 钟礼晖; 钟神秀
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-03-31
Filing date: 2011-03-31
Publication date: 2012-10-17

Abstract

The present invention relates to an ultrasonic brewing method for sika deer compound liquor. The method is characterized in that antler, blood, penis, tail, fetus, heart, muscle and bone of cultured sika deer and a proper proportion of herbs are used as raw materials, added to an ultrasonic immersion device containing 50-55 DEG liquor and treated with cold immersion treatment under the action of ultrasonic. The obtained liquor is processed into sika deer compound liquor through steps of filtering, blending and ageing. The method has the following advantages: the ultrasonic immersion process is conducted under normal temperature and normal pressure, without heating, has short soaking time, high extraction efficiency, small equipment volume, low energy consumption and no pollution, and can accurately control the ultrasonic energy density and action time. Therefore, by-products of sika, cell tissues, nutrition and medicinal components of the Chinese herbal medicines can be prevented from damage, so that the brewed sika deer compound liquor has better nutrition and therapeutic effect.

Description

Spotted deer assembled alcoholic drinks UW brewing method

Affiliated technical field

The present invention relates to the UW brewing method of the spotted deer assembled alcoholic drinks of artificial breeding.

Background technology

The spotted deer whole body is precious; Pilose antler, deer whip, tail, deer's sinew, the deer heart, deer tire, deer blood, deer bone etc. all are rare medicinal herbss, add the alcoholic drink that the liquor infusion forms with the spotted deer above-mentioned sub product on one's body propagated artificially and the suitable herbal medicine of proportioning and are called as the spotted deer assembled alcoholic drinks.Spotted deer assembled alcoholic drinks as heath food has very big market and economic benefit, and the spotted deer aquaculture is one of the future of agriculture new industry, also is the new social connections that peasant employment is got rich.But, run business big and strong foster deer industry, must solve deer product deep processing industrialization problem.The spotted deer assembled alcoholic drinks is to adopt the workshop-based mode of production of traditional-handwork basically at present; Add liquor cold soaking bubble or adopt thermal backflow to extract with deer sub products such as Chinese medicinal materials and pilose antler deer penis blend again, the method production of ageing, can not adapt to the mass-produced needs of spotted deer heath food.The employing traditional liquor cold soaking foam method method time is long, extraction efficiency is low, will soak usually five to six months, adds the ageing time, needs more than 1 year usually.Adopting thermal backflow to extract is the method that at present general pharmaceutical factory generally adopts, and its extraction efficiency is higher, and extraction time is shorter, but technology is complicated, and the heating energy consumption is high, and cost is higher.

Summary of the invention

The present invention adopts UW cold soaking foam method method infusion spotted deer assembled alcoholic drinks; The herbal medicine that fine and soft blood, whip, tail, tire, the heart, muscle, bone that uses the spotted deer of propagating artificially etc. is equipped with suitable proportion is raw material; Add in the UW infuser device that 50～55 degree liquor are housed; Under the UW effect, carry out cold soaking bubble and handle, through filter the wine extraction liquid that obtained again through blending, operation such as ageing, smart filter, can and be processed into the spotted deer assembled alcoholic drinks.Its typical process flow such as Fig. 3.

Process description:

Step 1, starting material are prepared: with dried pilose antler, deer whip, deer's tail, deer's sinew, etc. with 35 ° of liquor or 50～60 ℃ of hot-water soaks 2 hours; Put into the pot steaming with wet cloth parcel then and made its deliquescing in 30 minutes; Or with infrared baking box 60～70 ℃ down heating made its deliquescing in 10～20 minutes; With stainless steel machine for traditional Chinese medicinal material,table cutting and kibbler deer sub product and Chinese medicinal herbs are cut into 0.3～0.5mm thin slice then, or are ground into granular particle.

Step 2, UW soak: by formula rate processed traditional Chinese herbal and deer sub product are mixed the soaking container of putting into the UW infuser device; Simultaneously according in the assembled alcoholic drinks deer product and middle pharmaceutically active ingredient concentration requirement being added an amount of 50～55 ° of liquor; Soaked 4～6 hours; According to what and raw material characteristics of the capacity for liquor of packing into, select ultrasonic frequency (24～40) KHz, power (250～1500) W, the ultrasonic generator that starts portable or fixed UW infuser device again carried out ultrasonication 30～40 minutes to mixed solution; Isolate wine extraction liquid then, it is stored in the mixing tank.In the UW infuser device, add liquor again, repeat to extract 1～2 time, isolate wine extraction liquid, be poured in the mixing tank, remove the dregs of a decoction, wait to focus on.

Step 3, blend: the wine extraction liquid that will extract several times fully mixes, and measures its alcoholic strength, by processing requirement, it is blent into 35 ° of assembled alcoholic drinkss then, leaves standstill 24 hours.

Step 4, ageing: sample examination from the assembled alcoholic drinks of blending, reach the technical indicator of regulation after, reinstall in the ceramic ageing cylinder; Sealing; Decals, registration batch number and date change the semifinished product warehouse placement over to and carried out ageing in 3～6 months, to the end of rice Maillard reaction.

Step 5, smart filter: from through sample examination the wine after the ageing, middle inspection each item technical indicator of dispatching from the factory, reach each item technical indicator of GB and company standard regulation after, adopt the filtration of stainless steel filter.

Step 6, packing: eventually the stainless steel filling machine carries out packing, decals, beats batch number and date manufactured on the qualified ageing wine of inspection, sign and issue conformity certification after, be packaged into finished product, warehouse-in.

The invention has the beneficial effects as follows:

1, soaking is to carry out at normal temperatures and pressures, does not need the steam pressurized, heated, therefore, does not produce environmental pollution, and the while is save energy greatly.

2, extraction efficiency is high, and the extraction time is short, can shorten soak time greatly, is adapted at using in the mass production.

3, the ultrasonic equipment volume is little, efficient is high, and ultrasonic generator can be made fixed, also can make movable type, and processing set-up is flexible, can practice thrift the production area.

The UW parameter is adjustable, and controllability is good, can accurately control ultrasonic energy metric density and action time, therefore can not destroy cell tissue, the nutritive ingredient of sika deer velvet antler, blood etc. and Chinese medicinal materials, thereby guarantee that it has better nutrition, dietotherapy effect.

The technical scheme that the present invention adopts is:

" cavitation " effect of utilizing UW in liquor liquid, to produce reaches accelerates fragmentation and nutrition, the leaching of pharmaceutical cpd, dissolving, the emulsification in liquor of Chinese medicinal materials and sub products such as sika deer velvet antler, blood; And quicken the ageing reaction process of nutrition, therapeutic component and wine in spotted deer sub product and the Chinese medicinal materials, reach the purpose that shortens the ageing time.

Description of drawings

Below in conjunction with accompanying drawing the present invention is further specified.

Fig. 1 is the concrete structure figure and the vertical view of the UW inundator of movable type.

Fig. 2 is the concrete structure figure and the vertical view of fixed UW inundator

Fig. 3 is spotted deer assembled alcoholic drinks infusion typical process flow figure.

Among Fig. 1: 1 frame, 2 guide deflection sheaves,, 3 BOGEY WHEELs, 4 ultrasonic generator assemblies, 4.1 ultrasonic transducers, 5 ultrasonic power controlling boxs, 6 steering arms, 7 damper weights, 8 wireline, 9 fixed pulleys, 10 vibroshocks, 11 potteries soak cylinders.

The main composition of mobile ultrasonic inundator: equipment mainly is made up of frame 1, guide deflection sheave 2, BOGEY WHEEL 3, ultrasonic generator assembly 4, ultrasonic transducer 4-1, ultrasonic power controlling box 5, steering arm 6, damper weight 7, wireline 8, fixed pulley 9, vibroshock 10 etc.The mobile ultrasonic producer soaks the adjustable height (can fix after the setting) of cylinder with respect to pottery; Ultrasonic generator assembly 4 is made up of with a plurality of ultrasonic transducers 4.1 that are installed on its inwall the hexahedron column-shaped barrel of sealing, and its structure is shown in the A-A profile.And by required peak power and Frequency Design, power supply is that three-phase 220v/380v50Hz. ultrasonic frequency is 24～40KHz,, power 250～1500W, the power controling box classification is adjustable.

Among Fig. 2: 1 pedestal, 2 ultrasonic generators, 3, power controling box, 4 stainless steel soaking compartments

The main composition of fixed UW infuser device: equipment mainly is made up of pedestal, ultrasonic generator, power controling box and stainless steel soaking compartment.Ultrasonic generator is made up of with a plurality of transverters that are installed on the inwall the rectangle stainless steel box of sealing; And be fixed on stainless steel soaking compartment bottom or groove inboard, according to required peak power design, selected numbers of transducers, also can design by peak power; Power supply three-phase 220v/380v50Hz; Ultrasonic frequency 24～40KHz, power 250～1500W, adjustable by the power controling box classification.

Embodiment:

Implement an instance, Ginseng wine ultrasonic cook method

Step 1, get the raw materials ready: bought dried piece of antler, genseng or Radix Panacis Quinquefolii sheet, donkey-hide gelatin by weight 1: 1: 1, donkey-hide gelatin is ground into powder with kibbler.

Step 2, UW soak: piece of antler, Radix Panacis Quinquefolii sheet, each 200g of donkey-hide gelatin are added in the fixed UW soaking compartment, add 15 kilograms of 50～55 ° of liquor, soaked 4～6 hours, with the ultrasonic generator technical parameter; Be transferred to 24KHZ, 350W started shooting 40 minutes; Isolate wine extraction liquid, pour in the mixing tank, add 15 kilograms of 50～55 ° of liquor again; Start ultrasonic generator 30 minutes by raw parameter, shut down, isolate wine extraction liquid; Pour in the mixing tank, remove the dregs of a decoction in the infusion groove, wait to focus on.

Step 3, blend: secondary wine extraction liquid is fully stirred, measure alcoholic strength,, blend, make the medicinal liquor alcoholic strength reach 35 °, left standstill 24 hours by the blending process requirement according to result of laboratory test.

Step 4, ageing: sample examination from the wine of blending, reach the regulation technology and refer to, after, pour the ageing jar into, sealing, printing label, note registration batch number, check number, change semifinished product warehouse over to and deposited 3～6 months, finish to ageing rice Maillard reaction.

Step 5, smart filter, packing: sample examination from the good wine of ageing, inspection each item technical indicator of dispatching from the factory eventually, qualified after; Filter through the stainless steel filter, go up the packing of stainless steel filling machine, decals, printing batch number and date manufactured again, packing; Sign and issue conformity certification, packing, warehouse-in.

Claims

1. the UW immersion process of a spotted deer assembled alcoholic drinks; It is characterized in that this method is that herbal medicine that the young pilose antler, blood, whip, tail, tire, the heart, muscle, bone with the spotted deer of propagating artificially etc. is equipped with suitable proportion is that raw material joins and under the UW effect, carries out the cold soaking bubble in the UW infuser device that 50～55 ° of liquor are housed and handle, through filter the wine extraction liquid that obtained, again through blending, operation such as ageing, smart filter, can and be processed into the spotted deer assembled alcoholic drinks.

2. the said spotted deer UW of claim 1 immersion process, its typical process flow comprises: with wine base (50～55 ° of liquor) and deer product, Chinese medicinal materials pre-treatment mixing, UW soak, filter extracting solution, blend, operations such as ageing, middle inspection, smart filter, packing, whole inspection, packing, warehouse-in.

3. the described starting material preparation of claim 2 is in advance pilose antler, whip, tail, tire, the heart, muscle, bone etc. to be cut into 0.3～0.5mm thin slice or to be ground into granular particle with Chinese medicinal materials.

4. the described UW infuser device of claim 1 can be that movable type also can be fixed, all is made up of ultrasonic generator, ultrasonic power controlling box and soaking container, frame etc.

5. the described mobile ultrasonic infuser device of claim 4 is meant that soaking container is fixed and ultrasonic generator UW infuser device movably, it by be fixed on pottery on the ground soak cylinder and movably the resonant ultrasonic tool generator system assembly form.Movably the resonant ultrasonic tool generator system assembly is made up of with liftable hexahedron cylindricality ultrasonic generator assembly, vibroshock and the damper weight and the rack-mounted ultrasonic power controlling box that hang in the fixed pulley above that the frame of band wheel.The power supply of ultrasonic generator is three-phase 220v/380v50Hz, and ultrasonic frequency is 24～40KHz, and power 250～1500W classification is adjustable.

6. the said fixed UW infuser device of claim 4 is meant that stainless steel bubble container and ultrasonic generator are fixedly connected into the UW infuser device of an integral body.It is by fixed frame, stainless steel soaking compartment and be fixed on bottom land or the ultrasonic generator in the groove outside and the power controling box that is fixed on the frame form a whole; The power supply of its ultrasonic generator is three-phase 220v/380v50Hz; Ultrasonic generator frequency 24～40KHz; Power 250～1500W, classification is adjustable.