CN107057926A - A kind of preparation method of blended fruit juice wine of rice fermented with red yeast - Google Patents
A kind of preparation method of blended fruit juice wine of rice fermented with red yeast Download PDFInfo
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
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Abstract
Description
技术领域technical field
本发明涉及发酵酒酿造的技术领域,具体是一种混合果汁红曲酒制备方法。The invention relates to the technical field of fermented wine brewing, in particular to a preparation method of mixed fruit juice red yeast rice wine.
背景技术Background technique
红曲酒是以糯米为原料,主要以红曲为糖化发酵剂,经多种微生物发酵酿造而成。其口味纯正、营养丰富。近年来,为开拓红曲酒的市场,品种开发朝创新方向发展。水果型红曲酒如葡萄红曲酒、桑葚红曲酒、红枣红曲酒等。Red yeast rice wine is made from glutinous rice, mainly using red yeast rice as a saccharification starter, and fermented by a variety of microorganisms. Its taste is pure and nutritious. In recent years, in order to open up the market of red yeast rice wine, the development of varieties has developed in an innovative direction. Fruit-type red koji wine such as grape red koji wine, mulberry red koji wine, red date red koji wine, etc.
百香果、葡萄、桑葚的混合果汁含有人体所需17 种氨基酸、多种维生素和类胡萝卜素,另外还含有丰富的钙、磷、铁和多种氨基酸等物质及微量元素。可溶性固形物占12%~16%,总酸量为3.8 %~4 %,甜酸适中。营养价值很高,特具香味浓郁的特点。The mixed juice of passion fruit, grape and mulberry contains 17 kinds of amino acids, multivitamins and carotenoids needed by the human body, and is also rich in calcium, phosphorus, iron and various amino acids and trace elements. Soluble solids account for 12% to 16%, the total acid content is 3.8% to 4%, and the sweet and sour are moderate. The nutritional value is very high, and it has the characteristics of strong fragrance.
本发明技术采用了现代生物学技术与传统发酵相结合的方法,科学配比百香果、葡萄、桑葚破碎成混合果浆,以热浸渍法获得混合果汁,混合果汁与糖化液混合酶解后,进行固定化发酵酿造混合果汁红曲酒。具有其工艺独特,产品典型性,更具有其个性风格,在酿造酒行业属于新型富有营养的发酵酒。The technology of the present invention adopts the method of combining modern biological technology and traditional fermentation, scientifically proportioning passion fruit, grapes, and mulberries and crushing into mixed fruit pulp, and obtaining mixed fruit juice by hot dipping method, after mixing the mixed fruit juice and saccharification liquid for enzymolysis, Immobilized fermentation was carried out to brew mixed juice red koji wine. With its unique technology, typical products and individual style, it is a new type of nutritious fermented wine in the brewing wine industry.
据专家预测21世纪是养生保健型酒品时代。混合果汁红曲酒具有养生保健的功效,在人们追求养生保健的必然结果,是人们物质生活提高的必然反应,是一股锐不可挡的生活潮流,而高档时尚化混合果汁红曲酒是首选精品。Experts predict that the 21st century will be the era of health-care wine products. Red koji wine with mixed fruit juice has the effect of health care. It is the inevitable result of people's pursuit of health care, it is an inevitable response to the improvement of people's material life, and it is an unstoppable trend of life. Boutique.
发明内容Contents of the invention
本发明技术采用了现代生物学技术与传统发酵相结合的方法,科学配比百香果果浆、葡萄果浆、桑葚果浆成混合果浆,以热浸渍法制备混合果汁,以糯米为原料,红曲和根霉米粉为糖化剂制备糖化液,将混合果汁与糖化液混合,经过酶解处理后为酶解清液,在平板式膜反应器上固定化酵母进行发酵生产混合果汁红曲酒。The technology of the present invention adopts the method of combining modern biological technology and traditional fermentation, scientifically proportioning passion fruit pulp, grape pulp, and mulberry pulp to form mixed pulp, and preparing mixed fruit juice with hot dipping method, using glutinous rice as raw material, Red yeast rice and rhizopus rice flour are used as saccharification agents to prepare saccharification liquid, mixed fruit juice and saccharification liquid, after enzymatic hydrolysis treatment, it is enzymatic hydrolysis clear liquid, and yeast is immobilized on a flat membrane reactor for fermentation to produce mixed fruit juice red koji wine .
为实现本发明的目的而采用技术方案如下:For realizing the purpose of the present invention, adopt technical scheme as follows:
1、混合果汁的制备:1. Preparation of mixed fruit juice:
(1)鲜果原料前处理:选用暗红色果皮、外皮光滑完整、新鲜九成成熟度的百香果。用刀沿水平对切百香果,将百香果果皮内的可食部分的果肉、籽等全部取出,破碎成百香果果浆备用。将整串葡萄去梗用清水冲洗,破碎成葡萄果浆备用。桑葚用清水冲洗后,破碎成桑葚果浆备用。(1) Pre-treatment of fresh fruit raw materials: select passion fruit with dark red skin, smooth and complete skin, fresh and 90% ripe. Cut the passion fruit horizontally with a knife, take out all the edible pulp and seeds in the passion fruit peel, and crush it into passion fruit pulp for later use. Destem the whole bunch of grapes, wash them with clean water, and crush them into grape pulp for later use. After the mulberries are washed with clean water, they are broken into mulberry pulp for later use.
(2)热浸渍:将3种鲜果按百香果果浆、葡萄果浆、桑葚果浆重量份配比为1:3:1比例成混合果浆,通过果浆泵送去杂器后,混合果浆进入回转换热器,将混合果浆升温至70℃,热混合果浆进入保温罐维持30分钟后,经过果汁分离机分离出混合果汁。并根据酿造酒需要调节混合果汁糖度达到180~240g/L。(2) Hot dipping: Make 3 kinds of fresh fruits into mixed pulp according to the weight ratio of passion fruit pulp, grape pulp and mulberry pulp in a ratio of 1:3:1. The fruit pulp enters the recuperator, and the mixed fruit pulp is heated to 70°C. After the heated mixed fruit pulp enters the heat preservation tank for 30 minutes, the mixed fruit juice is separated by a juice separator. And adjust the sugar content of the mixed fruit juice to 180-240g/L according to the needs of brewing wine.
2、糖化液制备:2. Preparation of saccharification solution:
(1)蒸饭:将糯米,清水浸泡6~8h,将水沥干,倒入蒸饭机连续蒸饭,得到熟透的糯米饭。(1) Steam rice: Soak glutinous rice in clean water for 6-8 hours, drain the water, pour it into a rice steamer to steam rice continuously, and get well-cooked glutinous rice.
(2)搭窝糖化:糯米饭经过输送带喷水淋饭,吸水膨胀,糯米饭温度控制在40℃。每个酒缸倒入25kg糯米的蒸饭量,加入0.5kg根霉米粉和1.0~1.5 kg红曲粉,拌匀,压平实,中间挖个井状窝,进行搭窝糖化。(2) Nest-building mashing: The glutinous rice is sprayed with water on the conveyor belt to expand after absorbing water, and the temperature of the glutinous rice is controlled at 40°C. Pour 25kg of steamed glutinous rice into each wine vat, add 0.5kg of rhizopus rice flour and 1.0-1.5kg of red yeast rice powder, mix well, press down firmly, dig a well-shaped nest in the middle, and carry out mashing.
(3)冲水倒缸:搭窝糖化72h后,井状窝中出现少量糖化液,进行冲入清水,再经过36h后为成熟糖化醪。(3) Flushing and pouring water into the vat: After 72 hours of saccharification, a small amount of saccharified liquid appeared in the well-shaped nest, which was flushed into clean water, and after 36 hours, it was mature mash.
(4)缸内成熟糖化醪倒入压滤机进行压滤分离出糖化液。糖化液糖度达到220~280g/L。(4) The mature saccharification mash in the tank is poured into a filter press for pressure filtration to separate the saccharification liquid. The sugar content of the saccharification liquid reaches 220-280g/L.
3、酶解处理:混合果汁与糖化液按照1:3的重量份比例混合成混合液转入酶解反应锅,再加入酶解反应锅内混合液重量的0.4~0.6%复合酶,酶解温度45~50℃,酶解时间60min。用200目的滤布过滤,除去混合果汁与糖化液的混合液中的微量杂质及泡沫。经过酶解过滤后为酶解清液,其降温至22~25℃备用。3. Enzymolysis treatment: Mix the mixed fruit juice and saccharification solution according to the weight ratio of 1:3 to form a mixed solution and transfer it to the enzymolysis reaction pot, then add 0.4-0.6% compound enzyme of the weight of the mixture in the enzymolysis reaction pot, and enzymatic hydrolysis The temperature is 45-50°C, and the enzymatic hydrolysis time is 60 minutes. Filter with a 200-mesh filter cloth to remove trace impurities and foam in the mixture of mixed fruit juice and saccharified liquid. After enzymatic hydrolysis and filtration, it becomes the enzymatic hydrolysis supernatant, which is cooled to 22-25°C for later use.
所述复合酶配方为:2份诺维信/Pectinex果浆酶(含果胶酶、纤维素酶、半纤维素酶、木聚糖酶的多种酶活)、2份糖化酶(液体型酶活力100,000 U/ml)、1份α-淀粉酶(液体型酶活20000u/ml)。The compound enzyme formula is: 2 parts of Novozymes/Pectinex pulp enzyme (containing various enzyme activities of pectinase, cellulase, hemicellulase and xylanase), 2 parts of glucoamylase (liquid type Enzyme activity 100,000 U/ml), 1 part of α-amylase (liquid type enzyme activity 20000u/ml).
4、固定化发酵:4. Immobilized fermentation:
(1)酵母菌种子液制备:刮下经麦芽汁固体斜面培养基上培养的酵母菌菌体细胞,用无菌水配成菌体细胞数为1~4×106mL-1的酵母菌悬浮液。(1) Preparation of yeast seed liquid: scrape off the yeast cells cultured on the wort solid slant medium, and use sterile water to prepare yeast cells with a cell number of 1 to 4×10 6 mL -1 suspension.
取酵母菌悬浮液接种于装有麦芽汁液体培养基三角瓶,接种量为10% 麦芽汁液体培养基体积量,培养温度28℃,在摇床上转速为200r/min,振荡培养2天,培养成酵母菌种子液。Take the yeast suspension and inoculate it into a triangular flask equipped with wort liquid medium, the inoculum amount is 10% of the volume of the wort liquid medium, the culture temperature is 28°C, the rotation speed of the shaker is 200r/min, and the shaking culture is 2 days. into yeast seed liquid.
(2)酵母菌的载体吸附:将把上一步制备好的酵母菌种子液注入平板式膜生物反应器,注入量以液面达到载体高度4cm标识处为止。打开1/4进气阀门,通入无菌空气,气泡驱动酵母菌种子液回流循环,酵母菌的菌体细胞被聚丙烯中空纤维载体所吸附,而余下液体进入膜元件内部经过排液口抽出。此时吸附在载体上的酵母菌的菌体细胞数较低,必经过活化增殖,提高菌体代谢活力。(2) Carrier adsorption of yeast: Inject the yeast seed solution prepared in the previous step into the flat-plate membrane bioreactor until the liquid level reaches the 4cm mark of the carrier. Open 1/4 of the intake valve, let in sterile air, the air bubbles will drive the yeast seed liquid backflow cycle, the yeast cells will be absorbed by the polypropylene hollow fiber carrier, and the remaining liquid will enter the inside of the membrane element and be pumped out through the drain port . At this time, the number of cells of the yeast adsorbed on the carrier is relatively low, and must be activated and multiplied to improve the metabolic activity of the cells.
(3)酵母菌的增殖:用不锈钢泵以2L/min的流量将麦芽汁液体培养基液注入平板式膜生物反应器内,注入量以液面达到载体高度4cm标识处为止,控制品温在28℃~30℃之间,聚丙烯中空纤维载体所吸附的酵母菌的菌体细胞继续进行24小时增殖培养,增殖培养期间每隔5h通入无菌空气曝气5min,通气比为0.01~0.03m3/(m3· min)即每1立方米培养基液每分钟通入无菌空气0.01~0.03立方米。(3) Proliferation of yeast: use a stainless steel pump to inject wort liquid culture medium into the flat-plate membrane bioreactor at a flow rate of 2L/min. Between 28°C and 30°C, the yeast cells adsorbed by the polypropylene hollow fiber carrier continue to proliferate for 24 hours. During the propagation period, sterile air is aerated for 5 minutes every 5 hours, and the aeration ratio is 0.01 to 0.03 m 3 /(m 3 ·min), that is, 0.01-0.03 cubic meters of sterile air per minute per 1 cubic meter of culture medium.
经上述增殖培养后吸附在载体上的酵母菌的菌体细胞数将达到1~6×1010mg-1菌泥。而平板式膜生物反应器的余下液体进入膜元件内部经过排液口抽出。After the above multiplication and cultivation, the number of yeast cells adsorbed on the carrier will reach 1-6×10 10 mg -1 sludge. However, the remaining liquid in the flat-plate membrane bioreactor enters the interior of the membrane element and is drawn out through the discharge port.
(4)酵母菌的发酵:混合果汁与糖化液的混合液经过复合酶的酶解过滤产生的酶解清液,在酶解清液中加入酶解清液重量3%的红曲浸出液,酶解清液与红曲浸出液从进料口进入平板式膜生物反应器,经过载体聚丙烯中空纤维膜吸附的酵母菌菌体发酵后,发酵温度控制22~25℃,发酵时间控制72h, 发酵成混合果汁红曲酒醪进入膜元件内部经过排液口抽出为成熟混合果汁红曲酒醪。随即酶解清液与红曲浸出液从进料口进入平板式膜生物反应器进行新一轮发酵。平板式膜生物反应器上固定化酵母可以多次使用。(4) Yeast fermentation: the mixed liquid of mixed fruit juice and saccharification liquid is enzymolyzed and filtered by compound enzyme to produce enzymatic hydrolyzed clear liquid, and 3% of the weight of enzymatically hydrolyzed clear liquid is added to the enzymatically hydrolyzed clear liquid. The clear solution and red yeast extract enter the flat-plate membrane bioreactor from the feed port, and after being fermented by the yeast cells adsorbed by the carrier polypropylene hollow fiber membrane, the fermentation temperature is controlled at 22-25 ° C, and the fermentation time is controlled for 72 hours. The mixed fruit juice red koji wine mash enters the interior of the membrane element and is drawn out through the discharge port to become mature mixed fruit juice red koji wine mash. Immediately, the enzymolysis liquid and red yeast rice extract enter the flat-plate membrane bioreactor from the feed port for a new round of fermentation. The yeast immobilized on the flat membrane bioreactor can be used many times.
(5)成熟混合果汁红曲酒醪经过硅藻土过滤机过滤成混合果汁红曲酒即可饮用;也可以将新滤的混合果汁红曲酒进入炖酒罐加热杀菌后,封坛贮存陈酿1~3年后,将其抽清过滤按照企业内控质量标准进行勾兑成陈年混合果汁红曲酒。(5) Mature mixed juice red koji wine mash is filtered through a diatomaceous earth filter into mixed fruit red koji wine for drinking; you can also put the newly filtered mixed fruit juice red koji wine into the stewing tank for heating and sterilization, and seal the altar for storage and aging After 1 to 3 years, it is pumped and filtered according to the internal control quality standard of the enterprise and blended into aged mixed fruit juice red koji wine.
固定化发酵过程使用的平板式膜生物反应器,购自北京万邦达环保技术股份有限公司。平板式膜生物反应器的结构是内装聚丙烯中空纤维膜元件的不锈钢框架容器。膜元件由膜片、导流布和导流板等组成,膜元件的底板下设有曝气管,通过空气压缩机将无菌空气进入曝气管,形成气泡。气泡可以提供发酵酵母菌氧气并且气泡驱动平板式膜生物反应器内液体进行内部循环回流。在膜元件的导流板顶端有排液口。The flat-plate membrane bioreactor used in the immobilized fermentation process was purchased from Beijing Wanbangda Environmental Protection Technology Co., Ltd. The structure of the flat membrane bioreactor is a stainless steel frame container with polypropylene hollow fiber membrane elements inside. The membrane element is composed of diaphragm, guide cloth and guide plate, etc. There is an aeration tube under the bottom plate of the membrane element, and the sterile air enters the aeration tube through the air compressor to form air bubbles. The air bubbles can provide oxygen for the fermenting yeast and the air bubbles drive the liquid in the flat-plate membrane bioreactor for internal circulation and backflow. There is a liquid discharge port on the top of the deflector of the membrane element.
设备运行泵的抽吸时,平板式膜生物反应器内大部分发酵酵母菌菌体被膜片吸附阻隔在平板式膜生物反应器中。进料醪液从进料口进入平板式膜生物反应器,经过载体聚丙烯中空纤维膜吸附的酵母菌菌体发酵后,发酵醪液进入膜元件内部经过排液口抽出。When the equipment is running pump suction, most of the fermenting yeast cells in the flat membrane bioreactor are blocked by the membrane adsorption in the flat membrane bioreactor. The feed mash enters the flat-plate membrane bioreactor from the feed port, and after being fermented by the yeast cells adsorbed by the carrier polypropylene hollow fiber membrane, the fermented mash enters the interior of the membrane element and is drawn out through the drain port.
所述的酵母菌Saccharomyces cerevisiae菌株(编号CICC 1220)购自中国工业微生物菌种保藏管理中心(CICC)。The yeast Saccharomyces cerevisiae strain (number CICC 1220) was purchased from China Industrial Microorganism Culture Collection Center (CICC).
所述的麦芽汁固体斜面培养基,其组份与配比为:5°Bé麦芽汁 1.0L,琼脂 15.0g,自然pH。The wort solid slant medium has the following components and proportioning ratio: 1.0L of 5°Bé wort, 15.0g of agar, and natural pH.
所述的麦芽汁液体培养基为5°Bé麦芽汁,自然pH。The wort liquid culture medium is 5 ° Bé wort, natural pH.
所述的红曲浸出液制作:红曲粉碎, 过80目成红曲粉,1重量份红曲粉加1重量份45℃热水,分2次抽提,抽提液过8层纱布过滤,过滤液为红曲浸出液。The preparation of the red yeast extract: crush the red yeast rice, pass through 80 meshes to form the red yeast rice powder, add 1 weight part of the red yeast rice powder to 45°C hot water, extract twice, and filter the extract through 8 layers of gauze. The filtrate is the extract of red yeast rice.
所述根霉米粉的制作:台湾根霉Rhizopus formosensis菌株(编号3044)购自中国工业微生物菌种保藏管理中心(CICC)。其制作过程为:将3044菌株接种到试管PDA培养基活化培养72h待用。将过60目米粉80g装入500mL三角瓶中,塞上棉花塞包牛皮纸,高压锅杀菌备用。挑试管斜面的根霉菌丝接入三角瓶米粉培养基中放入33℃培养箱中,培养48h。用三角瓶培养48h的根霉进行扩大培养,在超净工作台将三角瓶中根霉用接种针挖约40g,接入经杀菌的装有1kg米粉面盆中,根霉菌丝与米粉拌匀,盖上盆盖,放到33℃培养室中培养,品温控制在36℃,超过36℃时,翻盖迅速用杀菌玻棒松动米粉降温,培养48h后即根霉米粉备用。Preparation of the Rhizopus rice flour: Rhizopus formosensis strain (No. 3044) was purchased from China Industrial Microorganism Culture Collection Center (CICC). The production process is as follows: the 3044 strain is inoculated into the test tube PDA medium, activated and cultured for 72 hours before use. Put 80g of 60-mesh rice flour into a 500mL triangular flask, plug it with a cotton plug and wrap it in kraft paper, and sterilize it in a pressure cooker for later use. The rhizopus hyphae picked on the slant of the test tube were inserted into the rice flour medium of the triangular flask and placed in an incubator at 33° C., and cultivated for 48 hours. Cultivate the rhizopus of 48h with triangular flask to carry out enlarged cultivation, dig about 40g of rhizopus with inoculation needle in the triangular flask, insert in the sterilized basin that 1kg of rice flour is housed, rhizopus hyphae and rice flour mix well, cover Cover the pot and place it in a culture room at 33°C for cultivation. The product temperature is controlled at 36°C. When it exceeds 36°C, turn the lid over and use a sterilized glass rod to loosen the rice flour to cool down quickly. After cultivating for 48 hours, the rhizopus rice flour is ready for use.
所述的诺维信/Pectinex果浆酶(含果胶酶、纤维素酶、半纤维素酶、木聚糖酶的多种酶活)、糖化酶(液体型酶活力100,000 U/ml)、α-淀粉酶(液体型酶活20000u/ml)、红曲均外购。The Novozymes/Pectinex pulp enzyme (including various enzyme activities of pectinase, cellulase, hemicellulase, and xylanase), glucoamylase (liquid type enzyme activity 100,000 U/ml), α-amylase (liquid type enzyme activity 20000u/ml) and red yeast rice are purchased from outside.
采用本发明所述的方法获得的混合果汁红曲酒,酒精度12~15%VoL、总糖(以葡萄糖计)30~50g/L、总酸(以乳酸计)3.8~4.6 g/L;感官品评:橙红色或宝石红色、清亮透明;具有果香和红曲酒浓郁香气;醇厚柔顺,酸甜适口,柔和清爽;酒体协调,具有典型果汁红曲酒的风格。The mixed fruit juice red koji wine obtained by the method of the present invention has an alcohol content of 12-15% VoL, a total sugar (calculated as glucose) of 30-50 g/L, and a total acid (calculated as lactic acid) of 3.8-4.6 g/L; Sensory evaluation: orange red or ruby red, clear and transparent; with fruity aroma and rich aroma of red yeast rice; mellow and smooth, sweet and sour, soft and refreshing; coordinated wine, with the style of typical fruit juice red yeast rice.
附图说明Description of drawings
图1是本发明工艺流程示意图。Fig. 1 is a schematic diagram of the process flow of the present invention.
具体实施方式detailed description
实施例1Example 1
1、混合果汁的制备:1. Preparation of mixed fruit juice:
(1)鲜果原料前处理:选用暗红色果皮、外皮光滑完整、新鲜九成(1) Pre-treatment of fresh fruit raw materials: choose dark red peel, smooth and complete skin, 90% fresh
成熟度的百香果。用刀沿水平对切百香果,将百香果果皮内的可食部分的果肉、籽等全部取出,破碎成百香果果浆备用。将整串葡萄去梗用清水冲洗,破碎成葡萄果浆备用。桑葚用清水冲洗后,破碎成桑葚果浆备用。Ripeness of passion fruit. Cut the passion fruit horizontally with a knife, take out all the edible pulp and seeds in the passion fruit peel, and crush it into passion fruit pulp for later use. Destem the whole bunch of grapes, wash them with clean water, and crush them into grape pulp for later use. After the mulberries are washed with clean water, they are broken into mulberry pulp for later use.
(2)热浸渍:将3种鲜果按百香果果浆、葡萄果浆、桑葚果浆重量份配比为1:3:1比例成混合果浆,通过果浆泵送去杂器后,混合果浆进入回转换热器,将混合果浆升温至70℃,热混合果浆进入保温罐维持30分钟后,经过果汁分离机分离出混合果汁。并根据酿造酒需要调节混合果汁糖度达到180~240g/L。(2) Hot dipping: Make 3 kinds of fresh fruits into mixed pulp according to the weight ratio of passion fruit pulp, grape pulp and mulberry pulp in a ratio of 1:3:1. The fruit pulp enters the recuperator, and the mixed fruit pulp is heated to 70°C. After the heated mixed fruit pulp enters the heat preservation tank for 30 minutes, the mixed fruit juice is separated by a juice separator. And adjust the sugar content of the mixed fruit juice to 180-240g/L according to the needs of brewing wine.
2、糖化液制备:2. Preparation of saccharification solution:
(1)蒸饭:将糯米,清水浸泡6~8h,将水沥干,倒入蒸饭机连续蒸饭,得到熟透的糯米饭。(1) Steam rice: Soak glutinous rice in clean water for 6-8 hours, drain the water, pour it into a rice steamer to steam rice continuously, and get well-cooked glutinous rice.
(2)搭窝糖化:糯米饭经过输送带喷水淋饭,吸水膨胀,糯米饭温度控制在40℃。每个酒缸倒入25kg糯米的蒸饭量,加入0.5kg根霉米粉和1.5 kg红曲粉,拌匀,压平实,中间挖个井状窝,进行搭窝糖化。(2) Nest-building mashing: The glutinous rice is sprayed with water on the conveyor belt to expand after absorbing water, and the temperature of the glutinous rice is controlled at 40°C. Pour 25kg of steamed glutinous rice into each wine vat, add 0.5kg of rhizopus rice flour and 1.5kg of red yeast rice powder, mix well, press down firmly, dig a well-shaped nest in the middle, and carry out mashing.
(3)冲水倒缸:搭窝糖化72h后,井状窝中出现少量糖化液,进行冲入清水,再经过36h后为成熟糖化醪。(3) Flushing and pouring water into the vat: After 72 hours of saccharification, a small amount of saccharified liquid appeared in the well-shaped nest, which was flushed into clean water, and after 36 hours, it was mature mash.
(4)缸内成熟糖化醪倒入压滤机进行压滤分离出糖化液。糖化液糖度达到220~280g/L。(4) The mature saccharification mash in the tank is poured into a filter press for pressure filtration to separate the saccharification liquid. The sugar content of the saccharification liquid reaches 220-280g/L.
3、酶解处理:混合果汁与糖化液按照1:3的重量份比例混合成混合液转入酶解反应锅,再加入酶解反应锅内混合液重量的0.4~0.6%复合酶,酶解温度45~50℃,酶解时间60min。用200目的滤布过滤,除去混合果汁与糖化液的混合液中的微量杂质及泡沫。经过酶解过滤后为酶解清液,其降温至22~25℃备用。3. Enzymolysis treatment: Mix the mixed fruit juice and saccharification solution according to the weight ratio of 1:3 to form a mixed solution and transfer it to the enzymolysis reaction pot, then add 0.4-0.6% compound enzyme of the weight of the mixture in the enzymolysis reaction pot, and enzymatic hydrolysis The temperature is 45-50°C, and the enzymatic hydrolysis time is 60 minutes. Filter with a 200-mesh filter cloth to remove trace impurities and foam in the mixture of mixed fruit juice and saccharified liquid. After enzymatic hydrolysis and filtration, it becomes the enzymatic hydrolysis supernatant, which is cooled to 22-25°C for later use.
所述复合酶配方为:2份诺维信/Pectinex果浆酶(含果胶酶、纤维素酶、半纤维素酶、木聚糖酶的多种酶活)、2份糖化酶(液体型酶活100,000 U/ml)、1份α-淀粉酶(液体型酶活20000u/ml)。The compound enzyme formula is: 2 parts of Novozymes/Pectinex pulp enzyme (containing various enzyme activities of pectinase, cellulase, hemicellulase and xylanase), 2 parts of glucoamylase (liquid type Enzyme activity 100,000 U/ml), 1 part of α-amylase (liquid type enzyme activity 20000u/ml).
4、固定化发酵:4. Immobilized fermentation:
(1)酵母菌种子液制备:刮下经麦芽汁固体斜面培养基上培养的酵母菌菌体细胞,用无菌水配成菌体细胞数为1~4×106mL-1的酵母菌悬浮液。(1) Preparation of yeast seed liquid: scrape off the yeast cells cultured on the wort solid slant medium, and use sterile water to prepare yeast cells with a cell number of 1 to 4×10 6 mL -1 suspension.
取酵母菌悬浮液接种于装有麦芽汁液体培养基三角瓶,接种量为10% 麦芽汁液体培养基体积量,培养温度28℃,在摇床上转速为200r/min,振荡培养2天,培养成酵母菌种子液。Take the yeast suspension and inoculate it into a triangular flask equipped with wort liquid medium, the inoculum amount is 10% of the volume of the wort liquid medium, the culture temperature is 28°C, the rotation speed of the shaker is 200r/min, and the shaking culture is 2 days. into yeast seed liquid.
(2)酵母菌的载体吸附:将把上一步制备好的酵母菌种子液注入平板式膜生物反应器,注入量以液面达到载体高度4cm标识处为止。打开1/4进气阀门,通入无菌空气,气泡驱动酵母菌种子液回流循环,酵母菌的菌体细胞被聚丙烯中空纤维载体所吸附,而余下液体进入膜元件内部经过排液口抽出。此时吸附在载体上的酵母菌的菌体细胞数较低,必经过活化增殖,提高菌体代谢活力。(2) Carrier adsorption of yeast: Inject the yeast seed solution prepared in the previous step into the flat-plate membrane bioreactor until the liquid level reaches the 4cm mark of the carrier. Open 1/4 of the intake valve, let in sterile air, the air bubbles will drive the yeast seed liquid backflow cycle, the yeast cells will be absorbed by the polypropylene hollow fiber carrier, and the remaining liquid will enter the inside of the membrane element and be pumped out through the drain port . At this time, the number of cells of the yeast adsorbed on the carrier is relatively low, and must be activated and multiplied to improve the metabolic activity of the cells.
(3)酵母菌的增殖:用不锈钢泵以2L/min的流量将麦芽汁液体培养基液注入平板式膜生物反应器内,注入量以液面达到载体高度4cm标识处为止,控制品温在28℃~30℃之间,聚丙烯中空纤维载体所吸附的酵母菌的菌体细胞继续进行24小时增殖培养,增殖培养期间每隔5 h通入无菌空气曝气5 min,通气比为0.01~0.03m3/(m3·min)即每1立方米培养基液每分钟通入无菌空气0.01~0.03立方米。(3) Proliferation of yeast: use a stainless steel pump to inject wort liquid culture medium into the flat-plate membrane bioreactor at a flow rate of 2L/min. Between 28°C and 30°C, the yeast cells adsorbed by the polypropylene hollow fiber carrier continued to proliferate for 24 hours. During the propagation period, sterile air was aerated for 5 minutes every 5 hours, and the aeration ratio was 0.01. ~0.03m 3 /(m 3 ·min), that is, 0.01~0.03 cubic meters of sterile air per 1 cubic meter of culture medium per minute.
经上述增殖培养后吸附在载体上的酵母菌的菌体细胞数将达到1~6×1010mg-1菌泥。而平板式膜生物反应器的余下液体进入膜元件内部经过排液口抽出。After the above multiplication and cultivation, the number of yeast cells adsorbed on the carrier will reach 1-6×10 10 mg -1 sludge. However, the remaining liquid in the flat-plate membrane bioreactor enters the interior of the membrane element and is drawn out through the discharge port.
(4)酵母菌的发酵:混合果汁与糖化液的混合液经过复合酶的酶解过滤产生的酶解清液,在酶解清液中加入酶解清液重量3%的红曲浸出液,酶解清液与红曲浸出液从进料口进入平板式膜生物反应器,经过载体聚丙烯中空纤维膜吸附的酵母菌菌体发酵后,发酵温度控制22~25℃,发酵时间控制72h, 发酵成混合果汁红曲酒醪进入膜元件内部经过排液口抽出为成熟混合果汁红曲酒醪。随即酶解清液与红曲浸出液从进料口进入平板式膜生物反应器进行新一轮发酵。平板式膜生物反应器上固定化酵母可以多次使用。(4) Yeast fermentation: the mixed liquid of mixed fruit juice and saccharification liquid is enzymolyzed and filtered by compound enzyme to produce enzymatic hydrolyzed clear liquid, and 3% of the weight of enzymatically hydrolyzed clear liquid is added to the enzymatically hydrolyzed clear liquid. The clear solution and red yeast extract enter the flat-plate membrane bioreactor from the feed port, and after being fermented by the yeast cells adsorbed by the carrier polypropylene hollow fiber membrane, the fermentation temperature is controlled at 22-25 ° C, and the fermentation time is controlled for 72 hours. The mixed fruit juice red koji wine mash enters the interior of the membrane element and is drawn out through the discharge port to become mature mixed fruit juice red koji wine mash. Immediately, the enzymolysis liquid and red yeast rice extract enter the flat-plate membrane bioreactor from the feed port for a new round of fermentation. The yeast immobilized on the flat membrane bioreactor can be used many times.
(5)成熟混合果汁红曲酒醪经过硅藻土过滤机过滤成混合果汁红曲酒即可饮用;也可以将混合果汁红曲酒进入炖酒罐加热杀菌后,封坛贮存陈酿1~3年后,将其抽清过滤按照企业内控质量标准进行勾兑成陈年混合果汁红曲酒。(5) Mature mixed juice red koji wine mash is filtered through a diatomaceous earth filter into mixed fruit juice red koji wine for drinking; you can also put the mixed fruit juice red koji wine into the stewing tank for heating and sterilization, and seal the altar for storage and aging for 1 to 3 Years later, it was extracted and filtered according to the internal control quality standard of the enterprise and blended into aged mixed fruit juice red koji wine.
该批次混合果汁红曲酒:酒精14%VoL、总糖(以葡萄糖计)50g/L、总酸(以乳酸计)4.6g/L。感官品评:橙红色、清亮透明;具有果香和红曲酒浓郁香气;醇厚柔顺,酸甜适口;酒体协调,具有典型果汁红曲酒的风格。This batch of mixed fruit juice red yeast rice wine: alcohol 14%VoL, total sugar (calculated as glucose) 50g/L, total acid (calculated as lactic acid) 4.6g/L. Sensory evaluation: orange-red, clear and transparent; with fruity aroma and rich aroma of red yeast rice wine; mellow and smooth, sweet and sour; coordinated wine body, with the style of typical fruit juice red yeast rice wine.
实施例2Example 2
1、混合果汁的制备:1. Preparation of mixed fruit juice:
(1)鲜果原料前处理:选用暗红色果皮、外皮光滑完整、新鲜九成(1) Pre-treatment of fresh fruit raw materials: choose dark red peel, smooth and complete skin, 90% fresh
成熟度的百香果。用刀沿水平对切百香果,将百香果果皮内的可食部分的果肉、籽等全部取出,破碎成百香果果浆备用。将整串葡萄去梗用清水冲洗,破碎成葡萄果浆备用。桑葚用清水冲洗后,破碎成桑葚果浆备用。Ripeness of passion fruit. Cut the passion fruit horizontally with a knife, take out all the edible pulp and seeds in the passion fruit peel, and crush it into passion fruit pulp for later use. Destem the whole bunch of grapes, wash them with clean water, and crush them into grape pulp for later use. After the mulberries are washed with clean water, they are broken into mulberry pulp for later use.
(2)热浸渍:将3种鲜果按百香果果浆、葡萄果浆、桑葚果浆重量份配比为1:3:1比例成混合果浆,通过果浆泵送去杂器后,混合果浆进入回转换热器,将混合果浆升温至70℃,热混合果浆进入保温罐维持30分钟后,经过果汁分离机分离出混合果汁。并根据酿造酒需要调节混合果汁糖度达到240g/L。(2) Hot dipping: Make 3 kinds of fresh fruits into mixed pulp according to the weight ratio of passion fruit pulp, grape pulp and mulberry pulp in a ratio of 1:3:1. The fruit pulp enters the recuperator, and the mixed fruit pulp is heated to 70°C. After the heated mixed fruit pulp enters the heat preservation tank for 30 minutes, the mixed fruit juice is separated by a juice separator. And adjust the sugar content of the mixed fruit juice to reach 240g/L according to the needs of brewing wine.
2、糖化液制备:2. Preparation of saccharification solution:
(1)蒸饭:将糯米,清水浸泡6~8h,将水沥干,倒入蒸饭机连续蒸饭,得到熟透的糯米饭。(1) Steam rice: Soak glutinous rice in clean water for 6-8 hours, drain the water, pour it into a rice steamer to steam rice continuously, and get well-cooked glutinous rice.
(2)搭窝糖化:糯米饭经过输送带喷水淋饭,吸水膨胀,糯米饭温度控制在40℃。每个酒缸倒入25kg糯米的蒸饭量,加入0.5kg根霉米粉和1.0kg红曲粉,拌匀,压平实,中间挖个井状窝,进行搭窝糖化。(2) Nest-building mashing: The glutinous rice is sprayed with water on the conveyor belt to expand after absorbing water, and the temperature of the glutinous rice is controlled at 40°C. Pour 25kg of steamed glutinous rice into each wine vat, add 0.5kg rhizopus rice flour and 1.0kg red yeast rice powder, mix well, press it down, dig a well-shaped nest in the middle, and carry out mashing.
(3)冲水倒缸:搭窝糖化72h后,井状窝中出现少量糖化液,进行冲入清水,再经过36h后为成熟糖化醪。(3) Flushing and pouring water into the vat: After 72 hours of saccharification, a small amount of saccharified liquid appeared in the well-shaped nest, which was flushed into clean water, and after 36 hours, it was mature mash.
(4)缸内成熟糖化醪倒入压滤机进行压滤分离出糖化液。糖化液糖度达到220g/L。(4) The mature saccharification mash in the tank is poured into a filter press for pressure filtration to separate the saccharification liquid. The sugar content of the saccharified liquid reaches 220g/L.
3、酶解处理:混合果汁与糖化液按照1:3的重量份比例混合成混合液转入酶解反应锅,再加入酶解反应锅内混合液重量的0.4%复合酶,酶解温度46℃,酶解时间60min。用200目的滤布过滤,除去混合果汁与糖化液的混合液中的微量杂质及泡沫。经过酶解过滤后为酶解清液,其降温至22~25℃备用。3. Enzymatic hydrolysis treatment: Mix the mixed fruit juice and saccharification liquid according to the weight ratio of 1:3 to form a mixed liquid and transfer it to the enzymatic hydrolysis reaction pot, then add 0.4% compound enzyme of the weight of the mixed liquid in the enzymatic hydrolysis reaction pot, and the enzymatic hydrolysis temperature is 46 ℃, enzymatic hydrolysis time 60min. Filter with a 200-mesh filter cloth to remove trace impurities and foam in the mixture of mixed fruit juice and saccharified liquid. After enzymatic hydrolysis and filtration, it becomes the enzymatic hydrolysis supernatant, which is cooled to 22-25°C for later use.
所述复合酶配方为:2重量份诺维信/Pectinex果浆酶(含果胶酶、纤维素酶、半纤维素酶、木聚糖酶的多种酶活)、2重量份糖化酶(液体型酶活100,000 U/ml)、1重量份α-淀粉酶(液体型酶活20000u/ml)。The compound enzyme formula is: 2 parts by weight of Novozymes/Pectinex pulp enzyme (containing various enzyme activities of pectinase, cellulase, hemicellulase and xylanase), 2 parts by weight of glucoamylase ( Liquid type enzyme activity 100,000 U/ml), 1 weight part of α-amylase (liquid type enzyme activity 20000u/ml).
4、固定化发酵:4. Immobilized fermentation:
(1)酵母菌种子液制备:刮下经麦芽汁固体斜面培养基上培养的酵母菌菌体细胞,用无菌水配成菌体细胞数为1~4×106mL-1的酵母菌悬浮液。(1) Preparation of yeast seed liquid: scrape off the yeast cells cultured on the wort solid slant medium, and use sterile water to prepare yeast cells with a cell number of 1 to 4×10 6 mL -1 suspension.
取酵母菌悬浮液接种于装有麦芽汁液体培养基三角瓶,接种量为10% 麦芽汁液体培养基体积量,培养温度28℃,在摇床上转速为200r/min,振荡培养2天,培养成酵母菌种子液。Take the yeast suspension and inoculate it into a triangular flask equipped with wort liquid medium, the inoculum amount is 10% of the volume of the wort liquid medium, the culture temperature is 28°C, the rotation speed of the shaker is 200r/min, and the shaking culture is 2 days. into yeast seed liquid.
(2)酵母菌的载体吸附:将把上一步制备好的酵母菌种子液注入平板式膜生物反应器,注入量以液面达到载体高度4cm标识处为止。打开1/4进气阀门,通入无菌空气,气泡驱动酵母菌种子液回流循环,酵母菌的菌体细胞被聚丙烯中空纤维载体所吸附,而余下液体进入膜元件内部经过排液口抽出。此时吸附在载体上的酵母菌的菌体细胞数较低,必经过活化增殖,提高菌体代谢活力。(2) Carrier adsorption of yeast: Inject the yeast seed solution prepared in the previous step into the flat-plate membrane bioreactor until the liquid level reaches the 4cm mark of the carrier. Open 1/4 of the intake valve, let in sterile air, the air bubbles will drive the yeast seed liquid backflow cycle, the yeast cells will be absorbed by the polypropylene hollow fiber carrier, and the remaining liquid will enter the inside of the membrane element and be pumped out through the drain port . At this time, the number of cells of the yeast adsorbed on the carrier is relatively low, and must be activated and multiplied to improve the metabolic activity of the cells.
(3)酵母菌的增殖:用不锈钢泵以2L/min的流量将麦芽汁液体培养基液注入平板式膜生物反应器内,注入量以液面达到载体高度4cm标识处为止,控制品温在28℃~30℃之间,聚丙烯中空纤维载体所吸附的酵母菌的菌体细胞继续进行24小时增殖培养,增殖培养期间每隔5 h通入无菌空气曝气5 min,通气比为0.01~0.03m3/(m3·min)即每1立方米培养基液每分钟通入无菌空气0.01~0.03立方米。(3) Proliferation of yeast: use a stainless steel pump to inject wort liquid culture medium into the flat-plate membrane bioreactor at a flow rate of 2L/min. Between 28°C and 30°C, the yeast cells adsorbed by the polypropylene hollow fiber carrier continued to proliferate for 24 hours. During the propagation period, sterile air was aerated for 5 minutes every 5 hours, and the aeration ratio was 0.01. ~0.03m 3 /(m 3 ·min), that is, 0.01~0.03 cubic meters of sterile air per 1 cubic meter of culture medium per minute.
经上述增殖培养后吸附在载体上的酵母菌的菌体细胞数将达到1~6×1010mg-1菌泥。而平板式膜生物反应器的余下液体进入膜元件内部经过排液口抽出。After the above multiplication and cultivation, the number of yeast cells adsorbed on the carrier will reach 1-6×10 10 mg -1 sludge. However, the remaining liquid in the flat-plate membrane bioreactor enters the interior of the membrane element and is drawn out through the discharge port.
(4)酵母菌的发酵:混合果汁与糖化液的混合液经过复合酶的酶解过滤产生的酶解清液,在酶解清液中加入酶解清液重量3%的红曲浸出液,酶解清液与红曲浸出液从进料口进入平板式膜生物反应器,经过载体聚丙烯中空纤维膜吸附的酵母菌菌体发酵后,发酵温度控制22~25℃,发酵时间控制72h, 发酵成混合果汁红曲酒醪进入膜元件内部经过排液口抽出为成熟混合果汁红曲酒醪。随即酶解清液与红曲浸出液从进料口进入平板式膜生物反应器进行新一轮发酵。平板式膜生物反应器上固定化酵母可以多次使用。(4) Yeast fermentation: the mixed liquid of mixed fruit juice and saccharification liquid is enzymolyzed and filtered by compound enzyme to produce enzymatic hydrolyzed clear liquid, and 3% of the weight of enzymatically hydrolyzed clear liquid is added to the enzymatically hydrolyzed clear liquid. The clear solution and red yeast extract enter the flat-plate membrane bioreactor from the feed port, and after being fermented by the yeast cells adsorbed by the carrier polypropylene hollow fiber membrane, the fermentation temperature is controlled at 22-25 ° C, and the fermentation time is controlled for 72 hours. The mixed fruit juice red koji wine mash enters the interior of the membrane element and is drawn out through the discharge port to become mature mixed fruit juice red koji wine mash. Immediately, the enzymolysis liquid and red yeast rice extract enter the flat-plate membrane bioreactor from the feed port for a new round of fermentation. The yeast immobilized on the flat membrane bioreactor can be used many times.
(5)成熟混合果汁红曲酒醪经过硅藻土过滤机过滤成复合果汁红曲酒即可饮用;也可以将混合果汁红曲酒进入炖酒罐加热杀菌后,封坛贮存陈酿1~3年后,将其抽清过滤按照企业内控质量标准进行勾兑成陈年混合果汁红曲酒。(5) Mature mixed juice red koji wine mash is filtered through a diatomaceous earth filter to become a compound fruit juice red koji wine that can be drunk; you can also put the mixed fruit juice red koji wine into the stewing tank for heating and sterilization, and seal the altar for storage and aging for 1 to 3 Years later, it was extracted and filtered according to the internal control quality standard of the enterprise and blended into aged mixed fruit juice red koji wine.
该批次混合果汁红曲酒:酒精度13%VoL、总糖(以葡萄糖计)45g/L、总酸(以乳酸计)4.2 g/L。感官品评:橙红色、清亮透明;具有果香和红曲酒混合优雅香气;醇厚柔顺,酸甜适口,柔和清爽;酒体协调,具有典型果汁红曲酒的风格。This batch of mixed fruit juice red yeast rice wine: alcohol content 13%VoL, total sugar (calculated as glucose) 45g/L, total acid (calculated as lactic acid) 4.2 g/L. Sensory evaluation: orange red, clear and transparent; with fruity aroma and elegant aroma mixed with red yeast rice wine; full-bodied and smooth, sweet and sour, soft and refreshing; coordinated wine body, with the style of typical fruit juice red yeast rice wine.
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