CN102719840A - Cleaning agent for stainless steel-aluminum alloy plate combined electric kettle and preparation method - Google Patents
Cleaning agent for stainless steel-aluminum alloy plate combined electric kettle and preparation method Download PDFInfo
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- CN102719840A CN102719840A CN2012102072024A CN201210207202A CN102719840A CN 102719840 A CN102719840 A CN 102719840A CN 2012102072024 A CN2012102072024 A CN 2012102072024A CN 201210207202 A CN201210207202 A CN 201210207202A CN 102719840 A CN102719840 A CN 102719840A
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Abstract
The invention discloses a bright cleaning agent for a stainless steel-aluminum alloy plate combined electric kettle, which is generally used for spraying and ultrasonic washing, and can simultaneously remove oil, wax and other pollutants on the surface of stainless steel and aluminum alloy of the electric kettle to achieve strong polishing and oxidation resistance and other effects, and a preparation method. The bright cleaning agent is prepared from the following raw materials in percentage by weight: 0.1-0.5% of sodium hydroxide, 1-5% of sodium carbonate, 1-4% of potassium metasilicate pentahydrate, 1-3% of potassium pyrophosphate, 1-3% of borax decahydrate, 1-4% of sodium tripolyphosphate, 0.1-1.8% of penetrant, 0.5-2% of special low-foaming surfactant for spray degreasing, 0.5-3% of special surfactant for removing molten wax, 0.5-2% of Y-73 low-foaming surfactant for ultrasonic washing, 0.5-3% of Y-75 low-foaming surfactant for ultrasonic washing, 1-3% of defoaming agent and the balance of water.
Description
Technical field
The present invention relates to a kind of stainless steel aluminum alloy plate combined electrical hot-water bottle with bright clean-out system and preparation method; Especially a kind of spray, ultrasonic cleaning of being common to; Remove the dirts such as oil, wax of electric kettle stainless steel and aluminum alloy surface simultaneously, the stainless steel aluminum alloy plate combined electrical hot-water bottle that reaches effects such as polishing and resistance of oxidation are strong is with bright clean-out system and preparation method.
Background technology
At present, electric kettle is processed by the combination of two kinds of metal materials mostly, promptly earlier with the drawing of 1Cr18Ni9Ti stainless steel, and then at the bottom of alclad plate riveting is combined to the stainless steel kettle.Because electric kettle is through after the mechanical polishing, remained on surface has rubbing paste etc., and with attaching MO hydrocarbon polymer of separating and the glyceryl ester that belongs to lipid acid, and these two kinds of compositions are respectively non-saponifiability greasy dirt and saponifiability greasy dirt.Though so the stainless steel kettle body surface-brightening after mechanical polishing is bright and clean, residual greasy dirt composition is but quite complicated, and also quite serious on the degree microcosmic of being infected with, for this reason, all need passes through the cleaning automation line and clean decontamination etc.
Existing technical process of cleaning automation line is: heating spray Cleaning for High Capacity → heating spray Cleaning for High Capacity → heating ultrasonic cleaning → heating ultrasonic cleaning → spray water rinsing → spray water rinsing → spray sealing → spray water rinsing → spray pure water rinsing → pressurized air is cut water → hot blast drying, and the per pass operation is 2min.The complexity of cleaning depends on the character of metal surface greasy dirt; The greasy dirt of metallic surface is divided into liquid state, semi-solid state and solid-state three kinds according to the Restzustand difference in the kind of oil, the storage period length and the course of processing, also can be called thin shape, half-dried dry up shape and dry shape.The workpiece surface greasy dirt that has just machined is thinner, cleans than being easier to; If but storage period is longer, perhaps relatively dry or serious dry through the workpiece surface greasy dirt after the mechanical polishing high temperature high heat, often stick other particulate or dust etc. easily, make the hardening of greasy dirt thickening, cause certain difficulty to cleaning.Although the electric kettle surface is through four road mattings for this reason, its cleaning quality is still not up to standard, mainly shows following several aspect:
A. stainless steel kettle body cleans the surperficial loss of gloss in back;
B. the base surface of aluminum plate produces corrosion pit;
C. the electric kettle integral surface resistance of oxidation after cleaning is poor, will oxidized variable color in one month.
Summary of the invention
The present invention is in order to solve the above-mentioned technical problem of existing in prior technology; A kind of spray, ultrasonic cleaning of being common to is provided; Remove the dirts such as oil, wax of electric kettle stainless steel and aluminum alloy surface simultaneously, the stainless steel aluminum alloy plate combined electrical hot-water bottle that reaches effects such as polishing and resistance of oxidation are strong is with bright clean-out system and preparation method.
Technical solution of the present invention is: a kind of stainless steel aluminum alloy plate combined electrical hot-water bottle is used clean-out system, it is characterized in that raw materials used and mass percent following:
Sodium hydroxide 0.1~0.5%
Yellow soda ash 1~5%
Five water potassium metasilicates 1~4%
Potassium pyrophosphate 1~3%
BORAX DECHYDRATE 99.5Min 1~3%
Tripoly phosphate sodium STPP 1~4%
Permeate agent 0.1~1.8%
The special-purpose low-foaming surfactant 0.5~2% of spray degreasing
Wax removal water special surfactant 0.5~3%
Y-73 ultrasonic cleaning low-foaming surfactant 0.5~2%
Y-75 ultrasonic cleaning low-foaming surfactant 0.5~3%
Skimmer 1~3%
Water surplus.
A kind of above-mentioned stainless steel aluminum alloy plate combined electrical hot-water bottle is with the preparation method of clean-out system; It is characterized in that carrying out as follows: the water that will calculate weighing earlier joins in the reaction kettle; Agitator; The control rotating speed is 60 commentaries on classics/min; Sodium hydroxide, yellow soda ash, five water potassium metasilicates, BORAX DECHYDRATE 99.5Min, the tripoly phosphate sodium STPP that will calculate weighing then successively join in the reaction kettle slowly, and a kind of raw material of every adding all will be stirred well to abundant dissolving, treat will calculate successively after above-mentioned solid fully dissolves that the special-purpose low-foaming surfactant of permeate agent, spray degreasing, Wax removal water special surfactant, Y-73 ultrasonic cleaning low-foaming surfactant, Y-75 ultrasonic cleaning low-foaming surfactant, the skimmer of weighing joins in the reaction kettle slowly again; Continue to be stirred to solution and be beige transparence uniform liquid, the blowing packing.
Each component interaction of the present invention; Emulsifying effect is strong and dissolving power is high; Can be common to the clean-out system of sprinkling equipment, ultrasonic equipment; Therefore use clean-out system as stainless steel aluminum alloy plate combined electrical hot-water bottle, can remove the dirts such as oil, wax of electric kettle stainless steel and aluminum alloy surface simultaneously, reach and polish and effect such as resistance of oxidation is strong; Overcome existing in prior technology stainless steel kettle body clean the surperficial loss of gloss in back, base surface of aluminum plate produce corrosion pit and clean after electric kettle integral surface resistance of oxidation poor; Problem that will oxidized variable color in one month is cleaned qualification rate and is brought up to more than 97% by existing 60%, can guarantee to clean back electric kettle surface not oxidized (nondiscoloration loss of gloss) within 6 months.
Embodiment
Embodiment 1:
Raw materials used and mass percent is following:
Sodium hydroxide 0.1%
Yellow soda ash 5%
Five water potassium metasilicates 1%
Potassium pyrophosphate 3%
BORAX DECHYDRATE 99.5Min 1%
Tripoly phosphate sodium STPP 4%
Permeate agent 0.1%
The special-purpose low-foaming surfactant 2% of spray degreasing
Wax removal water special surfactant 0.5%
Y-73 ultrasonic cleaning low-foaming surfactant 2%
Y-75 ultrasonic cleaning low-foaming surfactant 0.5%
Skimmer 3%
Water surplus.
Working method is carried out as follows: the water that will calculate weighing earlier joins in the reaction kettle; Agitator; The control rotating speed is 60 commentaries on classics/min; Sodium hydroxide, yellow soda ash, five water potassium metasilicates, BORAX DECHYDRATE 99.5Min, the tripoly phosphate sodium STPP that will calculate weighing then successively join in the reaction kettle slowly; A kind of raw material of every adding all will be stirred well to abundant dissolving; The special-purpose low-foaming surfactant of permeate agent, spray degreasing, Wax removal water special surfactant, Y-73 ultrasonic cleaning low-foaming surfactant, Y-75 ultrasonic cleaning low-foaming surfactant, the skimmer of treating will calculate successively after above-mentioned solid fully dissolves weighing join in the reaction kettle slowly again, continue to be stirred to solution and are beige transparence uniform liquid, the blowing packing.
The raw materials used commercially available prod that is; Wherein the special-purpose low-foaming surfactant of spray degreasing, Wax removal water special surfactant, ultrasonic cleaning low-foaming surfactant are the products that Yang Long Science and Technology Ltd. is opened by the Shenzhen, and product type is respectively QYL-23F, QYL-252C, Y-73 and Y-75.
Embodiment 2:
Raw materials used and mass percent is following:
Sodium hydroxide 0.5%
Yellow soda ash 1%
Five water potassium metasilicates 4%
Potassium pyrophosphate 1%
BORAX DECHYDRATE 99.5Min 3%
Tripoly phosphate sodium STPP 1%
Permeate agent 1.8%
The special-purpose low-foaming surfactant 0.5% of spray degreasing
Wax removal water special surfactant 3%
Y-73 ultrasonic cleaning low-foaming surfactant 0.5%
Y-75 ultrasonic cleaning low-foaming surfactant 3%
Skimmer 1%
Water surplus.
Raw material sources and working method are with embodiment 1.
Embodiment 3:
Raw materials used and mass percent is following:
Sodium hydroxide 0.25%
Yellow soda ash 2.5%
Five water potassium metasilicates 3%
Potassium pyrophosphate 2%
BORAX DECHYDRATE 99.5Min 2%
Tripoly phosphate sodium STPP 3%
Permeate agent 1%
The special-purpose low-foaming surfactant 1.2% of spray degreasing
Wax removal water special surfactant 2%
Y-73 ultrasonic cleaning low-foaming surfactant 1.2%
Y-75 ultrasonic cleaning low-foaming surfactant 2%
Skimmer 2%
Water surplus.
Raw material sources and working method are with embodiment 1.
During cleaning the embodiment of the invention 1, embodiment 2 or embodiment 3 are applied to existing cleaning automation line; Can be applied to heat spray Cleaning for High Capacity and heating ultrasonic cleaning simultaneously, spray Cleaning for High Capacity is by 3~4% preparation working fluids, 50~60 ℃ of temperature; Spray pressure 0.1~0.2MPa, time 2min * 2; Ultrasonic cleaning is by 4~5% preparation working fluids, 40~50 ℃ of temperature, time 2min * 2.Clean qualification rate and bring up to more than 97% by existing 60%, it is not oxidized to guarantee to clean back electric kettle surface within 6 months.
Claims (2)
1. a stainless steel aluminum alloy plate combined electrical hot-water bottle is used clean-out system, it is characterized in that raw materials used and mass percent following:
Sodium hydroxide 0.1~0.5%
Yellow soda ash 1~5%
Five water potassium metasilicates 1~4%
Potassium pyrophosphate 1~3%
BORAX DECHYDRATE 99.5Min 1~3%
Tripoly phosphate sodium STPP 1~4%
Permeate agent 0.1~1.8%
The special-purpose low-foaming surfactant 0.5~2% of spray degreasing
Wax removal water special surfactant 0.5~3%
Y-73 ultrasonic cleaning low-foaming surfactant 0.5~2%
Y-75 ultrasonic cleaning low-foaming surfactant 0.5~3%
Skimmer 1~3%
Water surplus.
One kind according to claim 1 stainless steel aluminum alloy plate combined electrical hot-water bottle with the preparation method of clean-out system; It is characterized in that carrying out as follows: the water that will calculate weighing earlier joins in the reaction kettle; Agitator; The control rotating speed is 60 commentaries on classics/min; Sodium hydroxide, yellow soda ash, five water potassium metasilicates, BORAX DECHYDRATE 99.5Min, the tripoly phosphate sodium STPP that will calculate weighing then successively join in the reaction kettle slowly; A kind of raw material of every adding all will be stirred well to abundant dissolving; The special-purpose low-foaming surfactant of permeate agent, spray degreasing, Wax removal water special surfactant, Y-73 ultrasonic cleaning low-foaming surfactant, Y-75 ultrasonic cleaning low-foaming surfactant, the skimmer of treating will calculate successively after above-mentioned solid fully dissolves weighing join in the reaction kettle slowly again, continue to be stirred to solution and are beige transparence uniform liquid, the blowing packing.
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Cited By (11)
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CN102978634A (en) * | 2012-12-06 | 2013-03-20 | 三达奥克化学股份有限公司 | Environment-friendly spraying type normal-temperature efficient water-based degreasing agent and preparation method |
CN103103548A (en) * | 2012-11-13 | 2013-05-15 | 三达奥克化学股份有限公司 | Ultrasonic bright cleaning agent for aluminum case workpiece of mobile phase battery as well as preparation method thereof |
CN103103595A (en) * | 2012-11-13 | 2013-05-15 | 三达奥克化学股份有限公司 | Ultrasonic brightness cleaning agent for special die-casting aluminum workpiece for high-speed rail before anodizing and preparation method |
CN103276400A (en) * | 2013-05-06 | 2013-09-04 | 大庆宝丰科技有限公司 | Environment-friendly compound metal degreasant and preparation method thereof |
CN103695944A (en) * | 2013-12-13 | 2014-04-02 | 三达奥克化学股份有限公司 | Alkaline stripping agent for deep penetrating oil before spray cleaning of aluminum-rich zinc alloy plate workpiece |
CN104294293A (en) * | 2014-09-09 | 2015-01-21 | 北京聚龙伟业科技发展有限公司 | Ultrasonic alkaline dewaxing cleaning agent and preparation method thereof |
CN106283088A (en) * | 2016-08-24 | 2017-01-04 | 威海翔宇环保科技股份有限公司 | A kind of for complex cleaning and washing agent cleaning metal surface greasy dirt and preparation method thereof |
CN110093608A (en) * | 2019-05-29 | 2019-08-06 | 东北大学 | A kind of surface polishing liquid of increasing material manufacturing aluminium alloy and application |
CN110387546A (en) * | 2019-07-12 | 2019-10-29 | 国家电网有限公司 | A kind of cleaning method of aluminum hardware |
CN110977740A (en) * | 2020-01-13 | 2020-04-10 | 浙江雅美鑫装饰材料有限公司 | Mirror surface aluminum production process |
CN112760664A (en) * | 2020-12-07 | 2021-05-07 | 江苏和兴汽车科技有限公司 | Alkalescent degreasing and paraffin removal integrated agent and preparation method thereof |
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Cited By (14)
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CN103103548A (en) * | 2012-11-13 | 2013-05-15 | 三达奥克化学股份有限公司 | Ultrasonic bright cleaning agent for aluminum case workpiece of mobile phase battery as well as preparation method thereof |
CN103103595A (en) * | 2012-11-13 | 2013-05-15 | 三达奥克化学股份有限公司 | Ultrasonic brightness cleaning agent for special die-casting aluminum workpiece for high-speed rail before anodizing and preparation method |
CN103103595B (en) * | 2012-11-13 | 2016-04-27 | 三达奥克化学股份有限公司 | Ultrasonic wave bright clean-out system and preparation method before the anodic oxidation of high ferro vehicle special die casting aluminium workpiece |
CN102978634A (en) * | 2012-12-06 | 2013-03-20 | 三达奥克化学股份有限公司 | Environment-friendly spraying type normal-temperature efficient water-based degreasing agent and preparation method |
CN103276400B (en) * | 2013-05-06 | 2015-11-04 | 大庆宝丰科技有限公司 | Environment-friendlycompound compound metal degreasant and preparation method |
CN103276400A (en) * | 2013-05-06 | 2013-09-04 | 大庆宝丰科技有限公司 | Environment-friendly compound metal degreasant and preparation method thereof |
CN103695944A (en) * | 2013-12-13 | 2014-04-02 | 三达奥克化学股份有限公司 | Alkaline stripping agent for deep penetrating oil before spray cleaning of aluminum-rich zinc alloy plate workpiece |
CN104294293A (en) * | 2014-09-09 | 2015-01-21 | 北京聚龙伟业科技发展有限公司 | Ultrasonic alkaline dewaxing cleaning agent and preparation method thereof |
CN106283088A (en) * | 2016-08-24 | 2017-01-04 | 威海翔宇环保科技股份有限公司 | A kind of for complex cleaning and washing agent cleaning metal surface greasy dirt and preparation method thereof |
CN110093608A (en) * | 2019-05-29 | 2019-08-06 | 东北大学 | A kind of surface polishing liquid of increasing material manufacturing aluminium alloy and application |
CN110093608B (en) * | 2019-05-29 | 2021-05-14 | 东北大学 | Surface polishing solution for additive manufacturing of aluminum alloy and application |
CN110387546A (en) * | 2019-07-12 | 2019-10-29 | 国家电网有限公司 | A kind of cleaning method of aluminum hardware |
CN110977740A (en) * | 2020-01-13 | 2020-04-10 | 浙江雅美鑫装饰材料有限公司 | Mirror surface aluminum production process |
CN112760664A (en) * | 2020-12-07 | 2021-05-07 | 江苏和兴汽车科技有限公司 | Alkalescent degreasing and paraffin removal integrated agent and preparation method thereof |
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Application publication date: 20121010 |