CN102717416B - Production line for wooden tray bases - Google Patents
Production line for wooden tray bases Download PDFInfo
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- CN102717416B CN102717416B CN201210188568.1A CN201210188568A CN102717416B CN 102717416 B CN102717416 B CN 102717416B CN 201210188568 A CN201210188568 A CN 201210188568A CN 102717416 B CN102717416 B CN 102717416B
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- pin pier
- feed bin
- conveyer belt
- pin
- feed
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Abstract
The invention discloses a production line for wooden tray bases and belongs to the technical field of wooden tray bases. The production line solves the problem that an existing wooden tray base is not convenient to produce. The production line for wooden tray bases comprises a pedestal cutting part, a pedestal conveying and ranging part and a mounting plate nailing part, and the pedestal cutting part, the pedestal conveying and ranging part and the mounting plate nailing part are successively adjacently arranged. The pedestal cutting part is used for sectionally cutting a square block into pedestals. The pedestal conveying and ranging part is used for conveying and ranging the cut pedestals orderly according to requirements of the mounting plate nailing part. The mounting plate nailing part is used for performing nailing works of the mounting plate on the well ranged pedestals. A first transition mechanism is arranged between the pedestal cutting part and the pedestal conveying and ranging part, and a second transition mechanism is arranged between the pedestal conveying and ranging part and the mounting plate nailing part. By the aid of the production line of the wooden tray bases, the whole process starting from square block cutting to final completion of a wooden tray base is automatized, degree of automation is high, and producing efficiency is greatly improved. Besides, the cutting surfaces of the pedestals are smooth, cut pedestals are identical in size, and quality of the base can be guaranteed.
Description
Technical field
The invention belongs to wood composite pallet technical field, relate to a kind of manufacturing and processing equipment of wood composite pallet, particularly a kind of production line of wood composite pallet base.
Background technology
In present logistics, pallet is that it is the important logistics equipment making static goods change dynamic goods into, is with a wide range of applications in commodity circulation for collecting dress, stacking, carrying and the instrument of transporting cargo and goods and platform.The materials such as general timber, metal, fiberboard are made, and are convenient to handling, handling unit goods.Due to the defect of material itself, it is low, easily aging to there is intensity in plastic pallet; Metal tray is from great, high in cost of production shortcoming; Wood pallets is then due to low price, solid and be most widely used.
As shown in Figure 10, common wood composite pallet is divided into panel 37, gripper shoe 38, pin pier 39 and base plate 40 4 layers from top to down, based on the pin pier 39 be well placed, successively spread gripper shoe 38, panel 37 and base plate 40 at the positive and negative of pin pier 39, often spread one deck just to rob with nailing and carry out nailing and fix, the laying of panel 37, gripper shoe 38 and base plate 40 is all by manually completing, and not only efficiency is low, also often affects product quality because laying irregular.
For this reason, people start to research and develop and can realize the fixing wood composite pallet production equipment of automatic bed board and nailing, because panel 37, base plate 40 are different from the arragement direction of gripper shoe 38, gripper shoe 38 lay be fixed on pin pier 39 makes base after (as shown in figure 11), need placed side by side after multiple base half-twist, following panel 37 or base plate 40 laying operation in the same direction could be realized.But automated production equipment of the prior art can only carry out panel 37 and base plate 40 and automatically lay on the base made in advance, utilize switching mechanism that the upset of wood composite pallet positive and negative is realized these two kinds of flitch continuous laying in the same direction.And base is still adopt home built mode, not only inefficiency, also the normal laying because of pin pier 39 and gripper shoe 38 is irregular and affect product quality.
In addition, pin pier 39 of the prior art is also hand cut, or the mode adopting easy cutting equipment to be aided with manual charging realizes, and planarization and the dimensional uniformity of cut surface have much room for improvement.
Summary of the invention
The object of the invention is for the problems referred to above existing for existing wood composite pallet base, and propose a kind of streamline realizing the automated production of wood composite pallet base.
Object of the present invention realizes by following technical proposal: a kind of production line of wood composite pallet base, it is characterized in that, it comprises the pin pier cutting part be disposed adjacent successively, pin pier transfer arranging part and gripper shoe nail part processed, described pin pier cutting part is used for square stock segmentation to cut into pin pier, the pin pier that pin pier transfer arranging part is used for the cutting of pin pier cutting part is formed carries out orderly transfer arranging by the nail requirement of gripper shoe, gripper shoe nail part processed is then for putting the nail manufacturing neat each row's pin pier carrying out gripper shoe, First Transition mechanism is provided with between pin pier cutting part and pin pier transfer arranging part, the second transition mechanism is then provided with between pin pier transfer arranging part and gripper shoe nail part processed.
In the production line of above-mentioned a kind of wood composite pallet base, described pin pier cutting part comprises feed mechanism, cutting mechanism, feed mechanism and the first feed bin for depositing square stock, square stock in first feed bin can be delivered to feed mechanism by described feed mechanism, and the feeding of square stock discontinuity can be cut to cutting mechanism by above-mentioned feed mechanism.Feed mechanism can realize discontinuity feeding, stops after feeding one section of square stock, and mechanism to be cut completes feeding one section again after cutting, and the stroke of each feeding is identical with the pin pier length that will cut.
In the production line of above-mentioned a kind of wood composite pallet base, described feed mechanism comprises fixture and discontinuity feed arrangement, square stock clamping can be carried out feeding by fixture, discontinuity feed arrangement is connected with fixture, above-mentioned discontinuity feed arrangement can drive fixture to move to cutting mechanism when fixture is in clamped condition, and drives fixture return when fixture is in releasing orientation.
In the production line of above-mentioned a kind of wood composite pallet base, described discontinuity feed arrangement comprises feeding cylinder, and the piston rod of feeding cylinder is connected with fixture.
In the production line of above-mentioned a kind of wood composite pallet base, described fixture comprises adjustable shelf and the first clamping cylinder, first clamping cylinder is fixedly connected with adjustable shelf and piston rod end is provided with one first ambulatory splint, adjustable shelf is provided with fixing rib, fixing rib and the corresponding setting of the first ambulatory splint also form the jaw that can pass through for square stock between, and described adjustable shelf is connected with above-mentioned discontinuity feed arrangement.
In the production line of above-mentioned a kind of wood composite pallet base, the first described feed bin comprises two blocks of side plates vertically be arranged in parallel, above-mentioned feed mechanism and feed mechanism divide the both sides being located at the first feed bin, first feed bin offers the first discharging opening on the side side plate of feed mechanism, and the square stock in the first feed bin can be released from the overall sidesway of the first discharging opening by described feed mechanism.
In the production line of above-mentioned a kind of wood composite pallet base, described feed mechanism comprises material loading cylinder, and the piston rod outer end of material loading cylinder is fixed with material loading push pedal through after the side plate of corresponding side.When piston rod stretches out, by material loading push pedal, the square stock in the first feed bin is released from the first discharging opening.
In the production line of above-mentioned a kind of wood composite pallet base, described cutting mechanism comprises head, saw blade and revolving bed, and head is arranged on revolving bed and also can rotates relative to revolving bed, and saw blade is connected with head.Head drives saw blade High Rotation Speed, and head can rotate relative to revolving bed, can realize feed cutting or withdrawing return, facilitate feed mechanism feeding.
In the production line of above-mentioned a kind of wood composite pallet base, described pin pier cutting part also comprises material loading push rod, and one end of material loading push rod is connected with the piston rod of assistant cylinder, the end of the square stock that the sensing of other end end is pushed out by above-mentioned feed mechanism.
In the production line of above-mentioned a kind of wood composite pallet base, described material loading push rod is in " U " shape.Rotary type material loading push rod can reduce floor space.
In the production line of above-mentioned a kind of wood composite pallet base, described pin pier transfer arranging part comprises trunk conveyer belt, some branches conveyer belt and drives the first drive unit of above-mentioned two kinds of conveyer belts running, frame is provided with distributor, the pin pier that trunk conveyer belt is carried can be evenly distributed on above-mentioned each branch conveyer belt and carry by described distributor, and above-mentioned each branch conveyer belt is equipped with can by the alignment stops of pin pier gear at same juxtaposed positions.
Distributor is by pin pier mean allocation on each branch's conveyer belt, and pin pier carries out subsequent delivery on each branch conveyer belt, and is aligned block and blocks and be parked in same juxtaposed positions, and pin pier marshalling conveniently carries out subsequent job.
In the production line of above-mentioned a kind of wood composite pallet base, described distributor comprises second controller, detector and along the spaced some and above-mentioned branch conveyer belt break-in cylinder one to one of trunk conveyer belt, the piston rod end of break-in cylinder is provided with pushing plate, the propelling movement direction of pushing plate is just to the conveying initiating terminal of upper branch's conveyer belt corresponding with it, above-mentioned break-in cylinder can drive pushing plate to push on corresponding branch's conveyer belt by the pin pier on trunk conveyer belt, second controller is connected with above-mentioned break-in cylinder and detector, and the pin pier that can detect according to detector conveying situation controls the propelling movement opportunity of each break-in cylinder.
In the production line of above-mentioned a kind of wood composite pallet base, described each branch conveyer belt be arranged in parallel and is in same level height, and above-mentioned alignment stops is perpendicular to branch's conveyer belt arrangement.
In the production line of above-mentioned a kind of wood composite pallet base, the first described drive unit comprises the first motor, the first driving pulley and the first driven pulley, said conveyer belt is socketed on the first corresponding with it driving pulley and the first driven pulley, and the first motor drives the first driving pulley to rotate.Trunk conveyer belt and Ge Tiao branch conveyer belt can drive them to operate by one_to_one corresponding one group of first drive unit, or be that all branch's conveyer belt shares one group of first drive unit and drives, between by a rotating shaft, the first all driving pulleys is coaxially connected in series synchronous driving.
In the production line of above-mentioned a kind of wood composite pallet base, described trunk conveyer belt and the both sides of branch's conveyer belt are equipped with postive stop baffle.
In the production line of above-mentioned a kind of wood composite pallet base, described gripper shoe nail part processed comprises the conveying mechanism multiple pin pier can carried side by side, the top of conveying mechanism is provided with the second feed bin and nailing device, flitch has been stacked in second feed bin, the second described feed bin and nailing device are fixedly installed in frame successively along the throughput direction of pin pier, discharge mechanism is provided with between conveying mechanism and the second feed bin, described discharge mechanism is when each row's pin pier is delivered to below the second feed bin, one piece of flitch just dropped on this row's pin pier all can be transferred in the second feed bin.
Flitch as wood composite pallet gripper shoe overlays in the second feed bin, multiple pin pier is transferred mechanism side by side and carries to the second feed bin direction, when this row's pin pier is delivered to below the second feed bin, discharge mechanism just transfers to one piece of flitch in the second feed bin, and flitch drops on this row's pin pier.After this flitch is together delivered to nailing device place with pin pier, nailing device carries out nailing operation, and this flitch and this row's pin pier are nailed together the base making wood composite pallet.
In the production line of above-mentioned a kind of wood composite pallet base, described conveying mechanism comprises push rod, the second drive unit and some guide rails slided for pin pier, each guide rail be parallel to each other and with each pin pier one_to_one corresponding in above-mentioned same row, above-mentioned push rod is positioned at the top of guide rail and the pin pier of same row can be pushed along guide rail corresponding separately, and the second drive unit is for driving pushrod movement.
In the process that second drive unit drives push rod move to the second feed bin direction perpendicular to guide rail, push rod promotes the pin pier one be placed on each guide rail and moves in the second feed bin direction in the same way, and the promotion of push rod can make these pin piers marshalling before arrival second feed bin.
In the production line of above-mentioned a kind of wood composite pallet base, the second described drive unit comprises conveyer belt, the second driving wheel, the second driven pulley and the second motor, conveyer belt is socketed on the second driving wheel and the second driven pulley, second motor is connected with the second driving wheel, and above-mentioned push rod is vertically fixed on conveyer belt.
In the production line of above-mentioned a kind of wood composite pallet base, many push rods are parallel to each other and are horizontally fixed on conveyer belt.Conveyer belt is carried ringwise, can make push rod cycle operation.
In the production line of above-mentioned a kind of wood composite pallet base, described discharge mechanism comprises setting material toggling block on the conveyor, the bottom of above-mentioned second feed bin has the second discharging opening, and described material toggling block all can transfer to one piece of flitch just dropped on this row's pin pier when being delivered to below the second feed bin with row's pin pier from the second discharging opening.
In the production line of above-mentioned a kind of wood composite pallet base, the second described feed bin comprises the front side plate and back side side plate that vertically be arranged in parallel, the bottom of the second feed bin is provided with the block of " L " shape, block is made up of the connecting portion vertically arranged and the horizontal supporting portion for supporting flitch in the second feed bin, have the gap being greater than flitch thickness between horizontal supporting portion and the second feed bin, described connecting portion is connected with front side plate.Gap between horizontal supporting portion and back side side plate defines the second above-mentioned discharging opening, material toggling block with conveying mechanism in the process of the second feed bin, the flitch of the second bin bottom can be touched, and the flitch of the second feed bin bottommost is transferred to from the second discharging opening dorsad, just in time drop on the pin pier that this row of below is corresponding with this switch-plate.
In the production line of above-mentioned a kind of wood composite pallet base, described nailing device comprises many group ail guns and inductor.
In the production line of above-mentioned a kind of wood composite pallet base, described First Transition mechanism comprises rebound and transition cylinder, and two of rebound is docked with pin pier cutting part and pin pier transfer arranging part respectively, and the piston rod of transition cylinder is connected with rebound.Rebound can detach by transition cylinder, and pin pier cutting part and pin pier transfer arranging part are disconnected, and pin pier can not smoothly transit.
In the production line of above-mentioned a kind of wood composite pallet base, the second described transition mechanism comprises the gripping shift unit that some groups of one_to_one corresponding are arranged on above-mentioned each alignment stops place, each gripping shift unit includes horizontal air cylinder, vertical cylinder and the second clamping cylinder, the piston rod of horizontal air cylinder is horizontally disposed with and is fixed with vertical cylinder, the piston rod of vertical cylinder vertically arranges and is fixed with the second clamping cylinder, the piston rod of the second clamping cylinder is horizontally disposed with and is vertically provided with one second ambulatory splint, one piece of strap is corresponding with the second ambulatory splint and form the jaws that pin pier can be clamped between, described strap and vertical cylinder are vertically synchronized with the movement.
Compared with prior art, the production line of this wood composite pallet base completes achieve whole-course automation from the final base that cuts to of square stock, and automaticity is high, and production efficiency provides greatly.Pin pier cut surface is wherein comparatively smooth, and cut the pin pier consistent size obtained, the quality of base is secure.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram provided by the present invention.
Fig. 2 is the structural representation of pin pier cutting part.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the sectional drawing at A-A place in Fig. 2.
Fig. 5 is the top view of pin pier transfer arranging part.
Fig. 6 is the right view of pin pier transfer arranging part.
Fig. 7 is the structural representation of gripper shoe nail part processed.
Fig. 8 is the structural representation of conveying mechanism in gripper shoe nail part processed.
Fig. 9 is the second feed bin blowing process schematic in gripper shoe nail part processed.
Figure 10 is the structural representation of wood composite pallet in prior art.
Figure 11 is the structural representation of wood composite pallet base.
In figure, 1, workbench; 2, the first feed bin; 2a, the first discharging opening; 2b, side plate; 3, feeding cylinder; 4, adjustable shelf; 4a, fixing rib; 5, the first clamping cylinder; 6, the first ambulatory splint; 7, head; 8, saw blade; 9, revolving bed; 10, material loading cylinder; 11, material loading push pedal; 12, limiting plate; 13, material loading push rod; 14, assistant cylinder; 15, square stock; 16, holding tank; 17, frame; 18, trunk conveyer belt; 19, branch's conveyer belt; 20, postive stop baffle; 20a, breach; 21, break-in cylinder; 22, pushing plate; 23, alignment stops; 24, horizontal air cylinder; 25, vertical cylinder; 26, the second clamping cylinder; 27, the second feed bin; 27a, front side plate; 27b, back side side plate; 27c, the second discharging opening; 28, ail gun; 29, block; 29a, connecting portion; 29b, horizontal supporting portion; 30, flitch; 31, conveyer belt; 32, guide rail; 33, push rod; 34, material toggling block; 35, the second driving wheel; 36, the second driven pulley; 37, panel; 38, gripper shoe; 39, pin pier; 40, base plate; 41, rebound.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figure 1, the production line of this wood composite pallet base comprises pin pier cutting part, pin pier transfer arranging part and the gripper shoe nail part processed be disposed adjacent successively, pin pier cutting part is used for square stock 15 segmentation to cut into pin pier 39, the pin pier 39 that cutting is formed is transitted to after in pin pier transfer arranging part by First Transition mechanism, by pin pier transfer arranging part, these pin piers more than 39 one rows are carried out ordered arrangement, next by the second transition mechanism, these pin piers 39 are transferred to gripper shoe by rows again and follow closely nail manufacturing part processed being carried out gripper shoe 38.
As shown in Figure 2, pin pier cutting part is arranged on workbench 1, comprises feed mechanism, cutting mechanism, feed mechanism and offers the first discharging opening 2a of strip for the bottom of the first feed bin 2, first feed bin 2 of depositing square stock 15 along direction of feed.
Feed mechanism comprises feeding cylinder 3, adjustable shelf 4 and the first clamping cylinder 5, feeding cylinder 3 is fixedly installed on workbench 1, its piston rod is connected with adjustable shelf 4, first clamping cylinder 5 is fixedly installed on adjustable shelf 4 and also can moves back and forth with adjustable shelf 4, the piston rod end of the first clamping cylinder 5 is provided with the first ambulatory splint 6, adjustable shelf 4 is provided with the annular corresponding with the first ambulatory splint 6 and fixes rib 4a, forms the jaw that can pass through for square stock 15 between the first ambulatory splint 6 and fixing rib 4a.
Cutting mechanism can be similar to swinging cutting machine, comprises head 7, saw blade 8 and revolving bed 9, and head 7 is arranged on revolving bed 9 and also can rotates relative to revolving bed 9, and saw blade 8 is connected with head 7.
As shown in Figure 3, feed mechanism is arranged on the first feed bin 2 relative on the opposite side workbench 1 of feed mechanism, comprises material loading cylinder 10, and the piston rod outer end of material loading cylinder 10 is fixed with material loading push pedal 11 through the first feed bin 2 one rear flank.In the present embodiment, feed mechanism has two groups, is disposed on workbench 1.
As shown in Figure 4, the first feed bin 2 comprises two pieces of side plate 2b vertically be arranged in parallel, and the first feed bin 2 offers the first discharging opening 2a on the side side plate 2b of feed mechanism, is provided with limiting plate 12 between workbench 1 and the side side plate 2b offering the first discharging opening 2a.
Overlayed by square stock 15 to be cut in first feed bin 2, when needs carry out material loading, material loading cylinder 10 works, and piston rod stretches out, and is released by one block of square stock 15 of the bottom in the first feed bin 2 by material loading push pedal 11 from the first discharging opening 2a.Because the arragement direction of square stock 15 in the first feed bin 2 is consistent with direction of feed, and go out the first material mouth to offer along direction of feed equally, utilize two material loading cylinders 10 overall for square stock 15 sidesway can be released from the first discharging opening 2a, release the limited plate 12 of square stock 15 keep off after, just be in the initial position of feeding, after the piston rod retraction of material loading cylinder 10, the square stock 15 on upper strata relies on self gravitation to fall.
After square stock 15 is pushed out, the piston rod of feeding cylinder 3 drives adjustable shelf 4, fixing rib 4a and the first ambulatory splint 6 to square stock 15 direction rollback, the jaw now fixed between rib 4a and the first ambulatory splint 6 opens, to meet in the motion process of square stock 15, square stock 15 can be allowed to insert, pass jaw until the leading section of square stock 15 and stop after stretching out the length of at least one pin pier 39 unit.Following first clamping cylinder 5 works, and piston rod stretches out, and jaw reduces and clamped by square stock 15.Start feeding cylinder 3, the piston rod of feeding cylinder 3 drives adjustable shelf 4, fixing rib 4a, the first ambulatory splint 6 to travel forward together with nipped square stock 15, stops when the front end of square stock 15 exceedes the length of face preparation pin pier 39 unit of saw blade 8.Following head 7 is together with saw blade 8 relative to revolving bed 9 bottom, and part square stock 15 being exceeded to face preparation is cut, and cutout is the pin pier 39 that will make.Now, this pin pier 39 is just positioned on the rebound 41 of First Transition mechanism.
After first paragraph has cut, square stock 15 unclamps by the first ambulatory splint 6 and fixing rib 4a, feeding cylinder 3 drives adjustable shelf 4, fixing rib 4a and the first ambulatory splint 6 rollback, the leading section of square stock 15 is made again to be inserted in the jaw that opens relative to the first ambulatory splint 6 and fixing rib 4a motion, stop after still making it stretch out the length of at least one pin pier 39 unit, now head 7 has driven saw blade 8 to turn round return, abdicates feeding space.After first clamping cylinder 5 drives the first ambulatory splint 6 to be clamped by square stock 15, feeding cylinder 3 repeats above-mentioned feeding process and carries out feeding toward saw blade 8 direction, cut for saw blade 8, and be parked in pin Dun39Ding on rebound 41 in pin pier transfer arranging part by previously cutting, complete transition.So repeatedly by complete for one whole square stock 15 segmentation cutting, can continue cutting after feed mechanism again material loading.
Because square stock 15 carries out material loading from the sidepiece of feedstock direction, first ambulatory splint 6 and fixing rib 4a need when material loading to step down, therefore after material loading completes, the first time return-stroke of the first ambulatory splint 6 and fixing rib 4a is the length sum of jaw length and pin pier 39 unit, and ensuing cutting feeding is all then fixing pin pier 39 element length, this for feeding cylinder 3 Stroke Control comparatively bother.For this reason, we are provided with auxiliary feeding mechanism at workbench 1 relative to the opposite side of cutting mechanism, this auxiliary feeding mechanism comprises material loading push rod 13 and the assistant cylinder 14 of " U " shape, assistant cylinder 14 is fixedly installed on workbench 1, its piston rod is connected with one end of material loading push rod 13, and the tail end end of the square stock 15 being pushed out by above-mentioned feed mechanism is pointed in the other end end of material loading push rod 13.So, when the square stock 15 of new is released the first feed bin 2 by material loading cylinder 10, start assistant cylinder 14, piston rod is shunk and is pushed away before this square stock 15 by material loading push rod 13, the front end of square stock 15 is made just to exceed the length of at least one pin pier 39 unit of jaw, the each feeding of feeding cylinder 3 and retraction stroke not only can be made to be consistent, also can be pushed on rebound 41 by cutting before remaining material tail, if now rebound 41 is detached by transition cylinder, material tail down landing then can be allowed to fall, and the pin pier 39 that return continues cutting is formed afterwards carries out transition transmission.
In order to not affect the whereabouts of upper strata square stock 15, spy offers holding tank 16 on the medial surface of the side side plate 2b corresponding with feed mechanism, make the piston rod of material loading cylinder 10 material loading push pedal 11 can be allowed all to be retracted in holding tank 16 when reclaiming, or be directly in this side plate 2b upper shed.
Work between each cylinder can carry out cooperation control by one first controller, and it is complete that the number of times that the first controller can cut according to feeding or the form with detector detection all can judge whether a square stock 15 has cut, and reed time controll material loading cylinder 10 carries out material loading.
As shown in Figure 5, pin pier transfer arranging part comprises trunk conveyer belt 18, some branches conveyer belt 19 and drives the first drive unit of above-mentioned two kinds of conveyer belts running, for the situation of 39 3 one, pin pier row modal in prior art, in the present embodiment, branch's conveyer belt 19 has three, and parallel vertical is arranged in trunk conveyer belt 18.The both sides of trunk conveyer belt 18 and branch's conveyer belt 19 are equipped with postive stop baffle 20, and offer breach 20a in the intersection of two kinds of conveyer belts.
Frame 17 is equipped with detector and break-in cylinder 21 at each branch conveyer belt 19 and the intersection of trunk conveyer belt 18, the piston rod end of break-in cylinder 21 is provided with pushing plate 22, and the propelling movement direction of pushing plate 22 is just on same straight line with corresponding branch's conveyer belt 19.Detector is positioned at break-in cylinder 21 place, for detecting the pin pier 39 passing by this break-in cylinder 21.The conveying end place of branch's conveyer belt 19 is equipped with alignment stops 23, and each alignment stops 23 arranges perpendicular to branch's conveyer belt 19.
The pin pier 39 that the cutting of pin pier cutting part is formed has been pushed on trunk conveyer belt 18 by rebound 41 to be carried, pin pier 39 is first carried to the right along shown by arrow direction, when detector senses that pin pier 39 has been delivered to break-in cylinder 21 place, break-in cylinder 21 works, piston rod stretches out and drives pushing plate 22 to push on branch's conveyer belt 19 on opposite by the pin pier 39 arriving this place, upwards carried by shown by arrow direction by branch's conveyer belt 19 again, finally be aligned at the conveying end place block 23 keep off and stopping, and it is same by pin pier 39 proper alignment of keeping off with on two other branch conveyer belt 19.
Because pin pier 39 quantity be dispensed in above-mentioned three branch's conveyer belts 19 is identical, this just needs to control the propelling movement opportunity of above-mentioned three break-in cylinders 21 by second controller and push number of times, thus prevents all pin piers 39 all pushed in Article 1 branch conveyer belt 19.In the present embodiment, above-mentioned each break-in cylinder 21 is all connected with second controller with each detector, the induced signal detected is flowed to second controller by detector, and second controller controls corresponding break-in cylinder 21 according to the induced signal received according to corresponding scheme and works.
Push in turn once for all break-in cylinders 21, first piece of pin pier 39 arrives after first break-in cylinder 21 place sensed by detector, second controller controls first break-in cylinder 21 and works, and is pushed to by this pin pier 39 on Article 1 branch conveyer belt 19; When second piece of pin pier 39 arrives first break-in cylinder 21, second controller is failure to actuate, and just controls second break-in cylinder 21 and works, pushed in Article 2 branch conveyer belt 19 when this pin pier 39 arrives second break-in cylinder 21 place by the time; 3rd piece of 39, pin pier is pushed by the 3rd break-in cylinder 21, so circulates, and also can adopt the scheme that each break-in cylinder 21 promotes repeatedly in turn.
The width of each branch conveyer belt 19 and trunk conveyer belt 18 is wider than pin pier 39, and in propelling movement and course of conveying, each pin pier 39 can not keep neat and consistent state.But when they be aligned block 23 keep off and stopping after, each branch conveyer belt 19 also remains on lasting feed status, and the frictional force bottom pin pier 39 and between branch's conveyer belt 19 can make the pin pier 39 by keeping off adjust, and lines up finally uniformly.
As shown in Figure 6, after pin pier 39 marshalling, the inconvenient nailing operation directly carrying out gripper shoe 38 on branch's conveyer belt 19, is provided with the second transition mechanism at each alignment stops 23 place for this reason, each row's pin pier 39 after marshalling is transferred to by rows gripper shoe nail part processed
Each second transition mechanism includes horizontal air cylinder 24, vertically cylinder 25 and the second clamping cylinder 26, the piston rod of horizontal air cylinder 24 is horizontally disposed with and is fixed with vertical cylinder 25, the piston rod of vertical cylinder 25 arranges straight down and is fixed with the second clamping cylinder 26, the piston rod of the second clamping cylinder 26 is horizontally disposed with and is vertically provided with the second ambulatory splint, one piece of strap is corresponding with the second movable clamping and form the jaws that pin pier 39 can be clamped between, and strap and vertical cylinder 25 are vertically synchronized with the movement.
Vertical cylinder 25 controls the second clamping cylinder 26 and declines, clamped by the pin pier 39 of jaws by below, risen by vertical cylinder 25 again after clamping, then outwards carried by horizontal air cylinder 24, after arrival gripper shoe nail system part is upper, pin pier 39 is put down and unclamp, whole gripping shift unit return afterwards, the again next pin pier 39 of gripping.
In the present embodiment, the first drive unit comprises the first motor, the first driving pulley and the first driven pulley, and said conveyer belt is socketed on the first corresponding with it driving pulley and the first driven pulley, and the first motor drives the first driving pulley to rotate.Trunk conveyer belt 18 and Ge Tiao branch conveyer belt 19 can drive them to operate by one_to_one corresponding one group of first drive unit, or be that all branches conveyer belt 19 shares one group of first drive unit and drives, between by a rotating shaft, the first all driving pulleys is coaxially connected in series synchronous driving.
As shown in Figure 7, gripper shoe nail part processed comprises frame 17 and conveying mechanism, the top of conveying mechanism is provided with the second feed bin 27 and nailing device successively along the throughput direction of pin pier 39, second feed bin 27 and nailing device are fixedly installed in frame 17, and wherein nailing device comprises many group ail guns 28 and inductor.
Second feed bin 27 comprises the front side plate 27a and back side side plate 27b that vertically be arranged in parallel, the bottom of the second feed bin 27 is provided with the block 29 of two " L " shapes, block 29 is made up of the connecting portion 29a vertically arranged and horizontal supporting portion 29b, overlay in order in the squeeze that front side plate 27a and back side side plate 27b formed as the flitch 30 of gripper shoe 38, above-mentioned horizontal supporting portion 29b can prevent flitch 30 directly from the second feed bin 27 bottom dropped out.
As shown in Figure 8, conveying mechanism comprises point two conveyer belts 31 being located at frame 17 both sides, article two, be provided with three guide rails 32 between conveyer belt 31, article three, guide rail 32 is equidistantly fixedly installed along the throughput direction of conveyer belt 31 is parallel, many push rods 33 are vertically equidistantly erected on above-mentioned two conveyer belts 31, each push rod 33 are then equipped with two material toggling blocks 34.In the present embodiment, conveyer belt 31 is synchronous wheel belt, be socketed on the second driving wheel 35 and the second driven pulley 36, two group of second driving wheel 35 and the second driven pulley 36 all couple together by rotating shaft, synchronously driven by second motor, except synchronous wheel belt, chain can also be adopted as conveyer belt 31.
By three group of second transition mechanism in pin pier transfer arranging part, the pin pier 39 one_to_one corresponding gripping that three are arranged is placed on three guide rails 32, second electric motor starting drives conveyer belt 31 to operate, push rod 33 moves to the second feed bin 27 direction shown in arrow along in figure under the drive of conveyer belt 31, and group pin pier 39 1 of in way is promoted in the second feed bin 27 direction in the same way, even if this group pin pier 39 put in advance is irregular, push rod 33 also can adjust this group pin pier 39 in propelling movement process, marshalling when guaranteeing that they arrive the second feed bin 27 place.Often push away away one group of pin pier 39, need three group of second transition mechanism at once again gripping place one group of pin pier 39 and get on, allow next root push rod 33 push, keep the processing continuity of whole equipment, utilize the cycle characteristics of conveyer belt 31, realize the uninterrupted operation of circulation, improve efficiency.
As shown in Figure 9, the vertical gap between the horizontal supporting portion 29b of block 29 and the second feed bin 27 back side side plate 27b is greater than the thickness of flitch 30 and forms the second discharging opening 27c at the back side of the second feed bin 27, and the connecting portion 29a of block 29 is connected with front side plate 27a.Move along the direction of arrow in the figure when push rod 33 promotes pin pier 39, and when arriving the second feed bin 27 place, material toggling block 34 on push rod 33 can touch that block flitch 30 of the bottom in the second feed bin 27, and this block flitch 30 is released from the second feed bin 27 the second discharging opening 27c dorsad along with the continuation of conveying, after flitch 30 is completely pushed out of, lose the support of lower horizontal support portion 29b and just drop on this row's pin pier 39 of below, pin pier 39 passes through smoothly together with this flitch 30 and continues to carry to nailing device place.Now upper strata flitch 30 falls and plugs the gap, and waits for the arrival of next group pin pier 39 and material toggling block 34, repeats said process, often arrange pin pier 39 by below the second feed bin 27 time, all have under one piece of flitch 30 dialled.When the inductor at nailing device place senses that the pin pier 39 being equipped with flitch 30 arrives, induced signal is fed back to each ail gun 28, complete nailing operation by ail gun 28, make the base of wood composite pallet.So far, whole piece streamline achieves the complete making of wood composite pallet base.
Drop in order to ensure flitch 30 accuracy of position, preferably the side that material toggling block 34 moves towards the second feed bin 27 pressed close to pin pier 39 as much as possible.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (8)
1. the production line of a wood composite pallet base, it is characterized in that, it comprises the pin pier cutting part be disposed adjacent successively, pin pier transfer arranging part and gripper shoe nail part processed, described pin pier cutting part is used for square stock (15) segmentation to cut into pin pier (39), the pin pier (39) that pin pier transfer arranging part is used for the cutting of pin pier cutting part is formed carries out orderly transfer arranging by the nail requirement of gripper shoe (38), gripper shoe nail part processed is then for putting the nail manufacturing neat each row's pin pier (39) being carried out gripper shoe (38), First Transition mechanism is provided with between pin pier cutting part and pin pier transfer arranging part, the second transition mechanism is then provided with between pin pier transfer arranging part and gripper shoe nail part processed, the pin pier (39) that cutting is formed is transitted to after in pin pier transfer arranging part by First Transition mechanism, by pin pier transfer arranging part, multiple for these pin piers (39) row is carried out ordered arrangement, next by the second transition mechanism, these pin piers (39) are transferred to gripper shoe by rows again and follow closely nail manufacturing part processed being carried out gripper shoe (38), described pin pier transfer arranging part comprises trunk conveyer belt (18), some branches conveyer belt (19) and the first drive unit driving above-mentioned two kinds of conveyer belts to operate, frame (17) is provided with distributor, pin pier (39) in the upper conveying of trunk conveyer belt (18) can be evenly distributed in above-mentioned each branch conveyer belt (19) and carry by described distributor, above-mentioned each branch conveyer belt (19) is equipped with can by the alignment stops (23) of pin pier (39) gear at same juxtaposed positions, described distributor comprises second controller, detector and along spaced some and above-mentioned branch conveyer belt (19) the break-in cylinder (21) one to one of trunk conveyer belt (18), the piston rod end of break-in cylinder (21) is provided with pushing plate (22), the propelling movement direction of pushing plate (22) is just to the conveying initiating terminal of upper branch's conveyer belt (19) corresponding with it, above-mentioned break-in cylinder (21) can drive pushing plate (22) to push on corresponding branch's conveyer belt (19) by the pin pier (39) on trunk conveyer belt (18), second controller is connected with above-mentioned break-in cylinder (21) and detector, and pin pier (39) the conveying situation that can detect according to detector controls the propelling movement opportunity of each break-in cylinder (21).
2. the production line of a kind of wood composite pallet base according to claim 1, it is characterized in that, described pin pier cutting part comprises feed mechanism, cutting mechanism, feed mechanism and the first feed bin (2) for depositing square stock (15), square stock (15) in first feed bin (2) can be delivered to feed mechanism by described feed mechanism, and square stock (15) discontinuity feeding can be cut to cutting mechanism by above-mentioned feed mechanism.
3. the production line of a kind of wood composite pallet base according to claim 2, it is characterized in that, described feed mechanism comprises fixture and discontinuity feed arrangement, square stock (15) clamping can be carried out feeding by fixture, discontinuity feed arrangement is connected with fixture, above-mentioned discontinuity feed arrangement can drive fixture to move to cutting mechanism when fixture is in clamped condition, and drives fixture return when fixture is in releasing orientation.
4. the production line of a kind of wood composite pallet base according to Claims 2 or 3, it is characterized in that, described the first feed bin (2) comprises two pieces of side plates vertically be arranged in parallel (2b), above-mentioned feed mechanism and feed mechanism divide the both sides being located at the first feed bin (2), first feed bin (2) offers the first discharging opening (2a) on the side side plate (2b) of feed mechanism, and the square stock (15) in the first feed bin (2) can be released from the overall sidesway of the first discharging opening (2a) by described feed mechanism.
5. the production line of a kind of wood composite pallet base according to claim 1, it is characterized in that, described gripper shoe nail part processed comprises the conveying mechanism multiple pin pier (39) can carried side by side, the top of conveying mechanism is provided with the second feed bin (27) and nailing device, flitch (30) has been stacked in second feed bin (27), described the second feed bin (27) and nailing device are fixedly installed in frame (17) along the throughput direction of pin pier (39) successively, discharge mechanism is provided with between conveying mechanism and the second feed bin (27), described discharge mechanism is when each row's pin pier (39) is delivered to the second feed bin (27) below, all can transfer to one piece of flitch (30) just dropped on this row's pin pier (39) in the second feed bin (27).
6. the production line of a kind of wood composite pallet base according to claim 5, it is characterized in that, described conveying mechanism comprises push rod (33), the second drive unit and some guide rails (32) slided for pin pier (39), each guide rail (32) be parallel to each other and with each pin pier (39) one_to_one corresponding in above-mentioned same row, above-mentioned push rod (33) is positioned at the top of guide rail (32) and the pin pier (39) of same row can be pushed along guide rail (32) corresponding separately, and the second drive unit moves for driving push rod (33).
7. the production line of a kind of wood composite pallet base according to claim 5 or 6, it is characterized in that, described discharge mechanism comprises setting material toggling block (34) on the conveyor, the bottom of above-mentioned second feed bin (27) has the second discharging opening (27c), and described material toggling block (34) all can transfer to one piece of flitch (30) just dropped on this row's pin pier (39) when being delivered to the second feed bin (27) below with row's pin pier (39) from the second discharging opening (27c).
8. the production line of a kind of wood composite pallet base according to claim 7, it is characterized in that, described the second feed bin (27) comprises the front side plate (27a) and back side side plate (27b) that vertically be arranged in parallel, the bottom of the second feed bin (27) is provided with the block (29) of " L " shape, block (29) is made up of the connecting portion vertically arranged (29a) and the horizontal supporting portion (29b) for supporting the second feed bin (27) interior flitch (30), there is between horizontal supporting portion (29b) and the second feed bin (27) gap being greater than flitch (30) thickness, described connecting portion (29a) is connected with front side plate (27a).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210188568.1A CN102717416B (en) | 2012-06-06 | 2012-06-06 | Production line for wooden tray bases |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210188568.1A CN102717416B (en) | 2012-06-06 | 2012-06-06 | Production line for wooden tray bases |
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| CN102717416A CN102717416A (en) | 2012-10-10 |
| CN102717416B true CN102717416B (en) | 2015-01-21 |
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| CN201210188568.1A Expired - Fee Related CN102717416B (en) | 2012-06-06 | 2012-06-06 | Production line for wooden tray bases |
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|---|---|---|---|---|
| CN103406965B (en) * | 2013-07-30 | 2015-05-20 | 夏则荣 | Automatic production line of wooden trays |
| CN103600401B (en) * | 2013-10-11 | 2015-06-24 | 夏则荣 | Production line for wood pallets |
| CN103659994B (en) * | 2013-11-18 | 2015-06-10 | 无锡市正阳机械有限公司 | Connecting assembly device for wood pallet |
| CN104908115B (en) * | 2015-05-20 | 2017-10-31 | 上海福疆自动化设备有限公司 | Wood composite pallet automatic nail is installed |
| CN105729607B (en) * | 2016-03-07 | 2017-12-19 | 温州建静木业有限公司 | Wood composite pallet fully-automatic production machine |
| CN105773776B (en) * | 2016-04-18 | 2017-12-15 | 齐淏 | A kind of full-automatic wood composite pallet pin pier machine |
| CN106625969A (en) * | 2017-01-17 | 2017-05-10 | 金湖县唐港秦庄木材加工厂 | Full-automatic template foot pier nailing and cutting machine |
| CN106863492A (en) * | 2017-03-05 | 2017-06-20 | 成都蒲江珂贤科技有限公司 | A kind of horizontal processing unit (plant) |
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| CN107097321A (en) * | 2017-06-27 | 2017-08-29 | 安徽省含山县森工木业有限公司 | A kind of intelligent wood composite pallet fully-automatic production machine |
| CN108444415A (en) * | 2018-05-14 | 2018-08-24 | 电子科技大学中山学院 | Motor end cover automatic detection mechanism and motor end cover production line using same |
| CN108789744B (en) * | 2018-07-19 | 2021-04-23 | 芜湖固高自动化技术有限公司 | Wood tray production and processing equipment |
| CN110181640A (en) * | 2019-05-09 | 2019-08-30 | 佛山市鼎驰智能装备有限公司 | A kind of shield frame manufacture system |
| CN110340713B (en) * | 2019-07-18 | 2024-06-11 | 湖南金岭机床股份有限公司 | Auto-lock piece automatic feeding |
| CN111844247B (en) * | 2020-07-31 | 2021-08-17 | 重庆佳利乐包装有限公司 | Wooden tray production line |
| CN113602629B (en) * | 2021-07-26 | 2022-09-23 | 岳阳职业技术学院 | Height-adjustable tray and manufacturing equipment thereof |
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| FR2672001A1 (en) * | 1991-01-25 | 1992-07-31 | Platon Sa | Line for manufacturing pallets or some other element intended for handling using a forklift truck |
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| CN202717337U (en) * | 2012-06-06 | 2013-02-06 | 缙云县欣宇金属制品有限公司 | Production line of wooden pallet base |
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| CN102717416A (en) | 2012-10-10 |
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