CN102717416A - Production line for wooden tray bases - Google Patents
Production line for wooden tray bases Download PDFInfo
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- CN102717416A CN102717416A CN2012101885681A CN201210188568A CN102717416A CN 102717416 A CN102717416 A CN 102717416A CN 2012101885681 A CN2012101885681 A CN 2012101885681A CN 201210188568 A CN201210188568 A CN 201210188568A CN 102717416 A CN102717416 A CN 102717416A
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Abstract
The invention discloses a production line for wooden tray bases and belongs to the technical field of wooden tray bases. The production line solves the problem that an existing wooden tray base is not convenient to produce. The production line for wooden tray bases comprises a pedestal cutting part, a pedestal conveying and ranging part and a mounting plate nailing part, and the pedestal cutting part, the pedestal conveying and ranging part and the mounting plate nailing part are successively adjacently arranged. The pedestal cutting part is used for sectionally cutting a square block into pedestals. The pedestal conveying and ranging part is used for conveying and ranging the cut pedestals orderly according to requirements of the mounting plate nailing part. The mounting plate nailing part is used for performing nailing works of the mounting plate on the well ranged pedestals. A first transition mechanism is arranged between the pedestal cutting part and the pedestal conveying and ranging part, and a second transition mechanism is arranged between the pedestal conveying and ranging part and the mounting plate nailing part. By the aid of the production line of the wooden tray bases, the whole process starting from square block cutting to final completion of a wooden tray base is automatized, degree of automation is high, and producing efficiency is greatly improved. Besides, the cutting surfaces of the pedestals are smooth, cut pedestals are identical in size, and quality of the base can be guaranteed.
Description
Technical field
The invention belongs to wooden block disk technology field, relate to a kind of manufacturing and processing equipment of wooden block dish, particularly a kind of wooden block try to get to the heart of a matter the seat production line.
Background technology
Pallet is instrument and the platform that is used to collect dress, stacking, carrying and shipping goods and goods in the logistics now, and it is to make static goods change the important logistics equipment of dynamic goods into, in circulation of commodities, is with a wide range of applications.Generally form, be convenient to loading and unloading, carrying unit goods with material such as timber, metal, fiberboards.Because the defective of material itself, plastic pallet exist intensity low, easy to be aging; Metal tray is from shortcomings such as great, cost height; Wood pallets then owing to low price, solid use the most extensive.
Shown in figure 10; Common wooden block dish is divided into 40 4 layers of panel 37, gripper shoe 38, pin pier 39 and base plates from top to down, is the basis with the pin pier of putting 39, successively spreads gripper shoe 38, panel 37 and base plate 40 at the positive and negative of pin pier 39; Every shop one deck is just robbed with nailing and is carried out nailing and fix; The laying of panel 37, gripper shoe 38 and base plate 40 is all accomplished by manual work, and not only efficient is low, also often because of laying the irregular product quality that influences.
For this reason; People begin to research and develop the wooden block dish production equipment that can realize that automatic bed board and nailing are fixed; Because panel 37, base plate 40 are different with the arragement direction of gripper shoe 38; Gripper shoe 38 is laid to be fixed on and is processed (shown in figure 11) after the base on the pin pier 39, need could realize next panel 37 or the laying operation of base plate 40 on same direction with being arranged side by side behind a plurality of base half-twists.Yet automated production equipment of the prior art can only carry out panel 37 and base plate 40 and laying automatically on the base of processing in advance, utilize switching mechanism that wooden block dish positive and negative is overturn and realize the continuous laying of these two kinds of flitch on same direction.And base still is to adopt the home built mode, and not only inefficiency is gone back the normal irregular product quality that influences of laying because of pin pier 39 and gripper shoe 38.
In addition, pin pier 39 of the prior art also is a hand cut, or the mode that adopts easy cutting equipment to be aided with manual charging realizes that the planarization and the dimensional uniformity of cut surface have much room for improvement.
Summary of the invention
The objective of the invention is to the existing wooden block existing the problems referred to above of seat of trying to get to the heart of a matter, and proposed a kind of try to get to the heart of a matter streamline of an automated production of wooden block of realizing.
The object of the invention can be realized through following technical proposal: a kind of wooden block try to get to the heart of a matter the seat production line; It is characterized in that; It comprises pin pier cutting part, pin pier conveying aligning part and the gripper shoe nail system part of adjacent setting successively; Described pin pier cutting part is used for the square stock segmentation is cut into the pin pier; The pin pier carries aligning part to be used for the pin pier that the cutting of pin pier cutting part forms is carried arrangement in order by the nail system requirement of gripper shoe; Gripper shoe nail system part then is used for putting gripper shoe is carried out in neat respectively arranging on the pin pier nail manufacturing, and pin pier cutting part and pin pier are carried between the aligning part and be provided with first transition mechanism, and the pin pier is carried between aligning part and the gripper shoe nail system part and then is provided with second transition mechanism.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described pin pier cutting part comprises feed mechanism, cutting mechanism, feed mechanism and is used to deposit first feed bin of square stock; Described feed mechanism can be delivered to feed mechanism with the square stock in first feed bin, and above-mentioned feed mechanism can cut the feeding of square stock discontinuity to cutting mechanism.Feed mechanism can be realized the discontinuity feeding, stops behind one section square stock of feeding, and mechanism to be cut accomplishes after the cutting one section of feeding again, the stroke of each feeding with the pin pier length that will cut identical.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described feed mechanism comprises anchor clamps and discontinuity feed arrangement; Anchor clamps can clamp square stock and carry out feeding; The discontinuity feed arrangement is connected with anchor clamps, and above-mentioned discontinuity feed arrangement can drive anchor clamps and move to cutting mechanism when anchor clamps are in clamped condition, and when anchor clamps are in releasing orientation, drives the anchor clamps return.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in, described discontinuity feed arrangement comprises the feeding cylinder, the piston rod of feeding cylinder is connected with anchor clamps.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described anchor clamps comprise that adjustable shelf and first clamps cylinder; The first clamping cylinder is fixedly connected with adjustable shelf and the piston rod end is provided with one first ambulatory splint; Adjustable shelf is provided with fixedly rib, but fixedly rib forms the jaw that supplier's material passes through with corresponding setting of first ambulatory splint and between, and described adjustable shelf is connected with above-mentioned discontinuity feed arrangement.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described first feed bin comprises two blocks of side plates that vertically laterally arrange; Above-mentioned feed mechanism and feed mechanism branch are located at the both sides of first feed bin; First feed bin offers first discharging opening on a side side plate of feed mechanism, described feed mechanism can be released the square stock in first feed bin from the whole sidesway of first discharging opening.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in, described feed mechanism comprises the material loading cylinder, the piston rod outer end of material loading cylinder is fixed with the material loading push pedal after passing the side side plate.When piston rod stretches out, can the square stock in first feed bin be released from first discharging opening through the material loading push pedal.
In above-mentioned a kind of wooden block was tried to get to the heart of a matter the production line of seat, described cutting mechanism comprised head, saw blade and revolving bed, and head is arranged on the revolving bed and can rotates with respect to revolving bed, and saw blade is connected with head.Head drives saw blade and rotates at a high speed, and head can rotate with respect to revolving bed, can realize feed cutting or withdrawing return, makes things convenient for the feed mechanism feeding.
In above-mentioned a kind of wooden block was tried to get to the heart of a matter the production line of seat, described pin pier cutting part also comprised the material loading push rod, and an end of material loading push rod is connected with the piston rod of assistant cylinder, the end of the square stock that other end end sensing is pushed out by above-mentioned feed mechanism.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in, described material loading push rod is " U " shape.Rotary type material loading push rod can reduce floor space.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; First drive unit that described pin pier is carried aligning part to comprise trunk conveyer belt, some branches conveyer belt and driven above-mentioned two kinds of conveyer belts running; Frame is provided with distributor; Described distributor can be with carrying to each above-mentioned branch's conveyer belt in the pin pier mean allocation of carrying on the trunk conveyer belt, and being equipped with on above-mentioned each branch's conveyer belt can be with the alignment stops of pin pier retaining in same position side by side.
To each branch's conveyer belt, the pin pier carries out subsequent delivery to distributor on each branch's conveyer belt with pin pier mean allocation, and is blocked by alignment stops and to be parked in same position side by side, and pin pier marshalling is conveniently carried out subsequent job.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described distributor comprises second controller, detector and along some and above-mentioned branch conveyer belt that the trunk conveyer belt is provided with at interval break-in cylinder one to one; The piston rod end of break-in cylinder is provided with pushing plate; The propelling movement direction of pushing plate is over against the last conveying initiating terminal of corresponding branch's conveyer belt with it; Above-mentioned break-in cylinder can drive pushing plate the pin pier on the trunk conveyer belt is pushed on the corresponding branch conveyer belt, and second controller is connected with detector with above-mentioned break-in cylinder, and can be according to the propelling movement opportunity of each break-in cylinder of the detected pin pier of detector conveying situation control.
In above-mentioned a kind of wooden block was tried to get to the heart of a matter the production line of seat, described each branch's conveyer belt laterally arranged and is in same level height, and above-mentioned alignment stops is arranged perpendicular to branch's conveyer belt.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described first drive unit comprises first motor, first driving pulley and first driven pulley; Said conveyer belt is socketed on corresponding with it first driving pulley and first driven pulley, and first motor-driven, first driving pulley rotates.The trunk conveyer belt can drive their runnings by corresponding one by one one group of first drive unit with each bar branch conveyer belt; Or be that all shared one group of first drive units of branch's conveyer belt drive, between can be through a rotating shaft with the coaxial driven in synchronism that is connected in series of the first all driving pulleys.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in, the both sides of described trunk conveyer belt and branch's conveyer belt are equipped with postive stop baffle.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described gripper shoe nail system part comprises the conveying mechanism that can a plurality of pin piers be carried side by side; The top of conveying mechanism is provided with second feed bin and nailing device; Stacked flitch in second feed bin, described second feed bin and nailing device are fixedly installed on the frame along the throughput direction of pin pier successively, are provided with discharge mechanism between the conveying mechanism and second feed bin; Described discharge mechanism all can be transferred to a flitch that just drop on this row's pin pier below each row's pin pier is delivered to second feed bin time in second feed bin.
Flitch as wooden block dish gripper shoe overlays in second feed bin; A plurality of pin piers are transferred mechanism side by side and carry to the second feed bin direction; When this row's pin pier was delivered to second feed bin below, discharge mechanism was just transferred to a flitch in second feed bin, and flitch drops on this row's pin pier.After this flitch together was delivered to the nailing device place with the pin pier, nailing device carried out the nailing operation, and this flitch and this row's pin pier are nailed together the base of processing the wooden block dish.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described conveying mechanism comprises the guide rail that push rod, second drive unit and some confession pin piers slide; Each guide rail is parallel to each other and is corresponding one by one with each pin pier among the above-mentioned same row; Above-mentioned push rod is positioned at the top of guide rail and can same row's pin pier be pushed along corresponding guide rail separately, and second drive unit is used to drive pushrod movement.
In the process of second feed bin direction motion, push rod promotes to place the pin pier one second feed bin direction motion in the same way on each guide rail to second drive unit driving push rod perpendicular to guide rail, and the promotion of push rod can make these pin piers marshalling before arriving second feed bin.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described second drive unit comprises conveyer belt, second driving wheel, second driven pulley and second motor; Conveyer belt is socketed on second driving wheel and second driven pulley; Second motor is connected with second driving wheel, and above-mentioned push rod is vertically fixed on the conveyer belt.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in, many push rods are parallel to each other and are horizontally fixed on the conveyer belt.Conveyer belt is carried ringwise, can make the push rod cycle operation.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described discharge mechanism comprises that being arranged on dialling on the conveying mechanism expects piece; The bottom of above-mentioned second feed bin has second discharging opening, expects for described group all can transfer to a flitch that just drops on this row's pin pier from second discharging opening when piece is below being delivered to second feed bin with row's pin pier.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described second feed bin comprises front side plate and the back side side plate that vertically laterally arranges; The bottom of second feed bin is provided with the block of " L " shape; Block is made up of the connecting portion of vertical setting and the Horizontal Branch support part that is used to support flitch in second feed bin, has the gap greater than flitch thickness between the Horizontal Branch support part and second feed bin, and described connecting portion is connected with the front side plate.Gap between Horizontal Branch support part and the back side side plate has formed the second above-mentioned discharging opening; Dial the material piece with in the process of conveying mechanism through second feed bin; Can touch the flitch of second feed bin bottom; And the flitch of the second feed bin bottommost transferred to from second discharging opening dorsad, just in time drop below on this row pin pier corresponding with this switch-plate.
In above-mentioned a kind of wooden block was tried to get to the heart of a matter the production line of seat, described nailing device comprised many group ail guns and inductors.
In above-mentioned a kind of wooden block was tried to get to the heart of a matter the production line of seat, described first transition mechanism comprised rebound and transition cylinder, and dock with pin pier cutting part and pin pier conveying aligning part respectively at two of rebound, and the piston rod of transition cylinder is connected with rebound.The transition cylinder can detach rebound, makes pin pier cutting part and pin pier carry aligning part to break off, and the pin pier can not smoothly transit.
Above-mentioned a kind of wooden block try to get to the heart of a matter the seat production line in; Described second transition mechanism comprises the some groups of corresponding one by one gripping shift units that are arranged on above-mentioned each alignment stops place; Each gripping shift unit includes horizontal air cylinder, vertically cylinder and second clamps cylinder; The piston rod of horizontal air cylinder is horizontally disposed with and is fixed with vertical cylinder; Vertically the piston rod of cylinder vertically is provided with and is fixed with second and clamps cylinder; The piston rod of the second clamping cylinder is horizontally disposed with and vertically is provided with one second ambulatory splint, and the formation of a corresponding also between with second ambulatory splint of strap can be with the folder mouth of pin pier clamping, and described strap vertically is synchronized with the movement with vertical cylinder.
Compared with prior art, the try to get to the heart of a matter production line of seat of this wooden block completes from the final base of cutting to of square stock and has realized whole-course automation, and automaticity is high, and production efficiency provides greatly.Pin pier cut surface wherein is comparatively smooth, the pin pier consistent size that cutting obtains, and the quality of base is secure.
Description of drawings
Fig. 1 is a plan structure sketch map provided by the present invention.
Fig. 2 is the structural representation of pin pier cutting part.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the sectional drawing at A-A place among Fig. 2.
Fig. 5 is the vertical view that the pin pier is carried aligning part.
Fig. 6 is the right view that the pin pier is carried aligning part.
Fig. 7 is the structural representation of gripper shoe nail system part.
Fig. 8 is the structural representation of conveying mechanism in the gripper shoe nail system part.
Fig. 9 is the second feed bin blowing process sketch map in the gripper shoe nail system part.
Figure 10 is the structural representation of wooden block dish in the prior art.
Figure 11 be wooden block try to get to the heart of a matter the seat structural representation.
Among the figure, 1, workbench; 2, first feed bin; 2a, first discharging opening; 2b, side plate; 3, feeding cylinder; 4, adjustable shelf; 4a, fixing rib; 5, first clamp cylinder; 6, first ambulatory splint; 7, head; 8, saw blade; 9, revolving bed; 10, material loading cylinder; 11, material loading push pedal; 12, limiting plate; 13, material loading push rod; 14, assistant cylinder; 15, square stock; 16, holding tank; 17, frame; 18, trunk conveyer belt; 19, branch's conveyer belt; 20, postive stop baffle; 20a, breach; 21, break-in cylinder; 22, pushing plate; 23, alignment stops; 24, horizontal air cylinder; 25, vertical cylinder; 26, second clamp cylinder; 27, second feed bin; 27a, front side plate; 27b, back side side plate; 27c, second discharging opening; 28, ail gun; 29, block; 29a, connecting portion; 29b, Horizontal Branch support part; 30, flitch; 31, conveyer belt; 32, guide rail; 33, push rod; 34, dial the material piece; 35, second driving wheel; 36, second driven pulley; 37, panel; 38, gripper shoe; 39, pin pier; 40, base plate; 41, rebound.
The specific embodiment
Below be specific embodiment of the present invention and combine accompanying drawing, technical scheme of the present invention is done further to describe, but the present invention is not limited to these embodiment.
As shown in Figure 1; The try to get to the heart of a matter production line of seat of this wooden block comprises that the pin pier cutting part, pin pier of adjacent setting successively carry aligning part and gripper shoe nail system part; Pin pier cutting part is used for square stock 15 segmentations are cut into pin pier 39; After the pin pier 39 that cutting forms transits on the pin pier conveying aligning part through first transition mechanism; Carry aligning part that more than 39 one rows of these pin piers are arranged in order by the pin pier, next these pin piers 39 are transferred to by rows the nail manufacturing of carrying out gripper shoe 38 on the gripper shoe nail system part by second transition mechanism again.
As shown in Figure 2, pin pier cutting part is arranged on the workbench 1, and the bottom that comprises feed mechanism, cutting mechanism, feed mechanism and be used to deposit first feed bin, 2, the first feed bins 2 of square stock 15 offers the first discharging opening 2a of strip along direction of feed.
Feed mechanism comprises that feeding cylinder 3, adjustable shelf 4 and first clamp cylinder 5; Feeding cylinder 3 is fixedly installed on the workbench 1; Its piston rod is connected with adjustable shelf 4; The first clamping cylinder 5 is fixedly installed on the adjustable shelf 4 and can moves back and forth with adjustable shelf 4; First clamp cylinder 5 the piston rod end be provided with first ambulatory splint 6, adjustable shelf 4 is provided with and the fixing rib 4a of first ambulatory splint, 6 corresponding annulars, but first ambulatory splint 6 and fixedly between the rib 4a formation supplier expect 15 jaws that pass through.
Cutting mechanism can be similar to the swinging cutting machine, comprises head 7, saw blade 8 and revolving bed 9, and head 7 is arranged on the revolving bed 9 and can rotates with respect to revolving bed 9, and saw blade 8 is connected with head 7.
As shown in Figure 3, feed mechanism is arranged on the opposite side workbench 1 of first feed bin 2 with respect to feed mechanism, comprises material loading cylinder 10, and the piston rod outer end of material loading cylinder 10 is passed first feed bin, 2 one rear flank and is fixed with material loading push pedal 11.In the present embodiment, feed mechanism has two groups, is arranged on the workbench 1 at interval.
As shown in Figure 4, first feed bin 2 comprises two side plate 2b that vertically laterally arrange, and first feed bin 2 offers the first discharging opening 2a on a side side plate 2b of feed mechanism, workbench 1 and offer between the side side plate 2b of the first discharging opening 2a and be provided with limiting plate 12.
Square stock to be cut 15 is overlayed in first feed bin 2, when needs carry out material loading, 10 work of material loading cylinder, piston rod stretches out, and through material loading push pedal 11 square stock 15 of the bottom in first feed bin 2 is released from the first discharging opening 2a.Because the arragement direction of square stock 15 in first feed bin 2 is consistent with direction of feed; And going out the first material mouth offers along direction of feed equally; Utilize two material loading cylinders 10 can square stock 15 whole sidesways be released from the first discharging opening 2a, behind 12 retainings of square stock 15 limited plates of release, just be in the initial position of feeding; After the piston rod withdrawal of material loading cylinder 10, the square stock 15 on upper strata relies on self gravitation to fall.
After square stock 15 is pushed out; The piston rod of feeding cylinder 3 drives adjustable shelf 4, fixedly rib 4a and first ambulatory splint 6 be to square stock 15 direction rollbacks; Fixedly the jaw between the rib 4a and first ambulatory splint 6 opens at this moment; So that meeting in the motion process of square stock 15, can let square stock 15 insert, the leading section of treating square stock 15 stops after passing jaw and stretching out the length of at least one pin pier Unit 39.Next first clamp cylinder 5 work, piston rod stretches out, and jaw dwindles square stock 15 is clamped.Start feeding cylinder 3, the piston rod of feeding cylinder 3 drives adjustable shelf 4, fixedly rib 4a, first ambulatory splint 6 travel forward together with nipped square stock 15, and the front end of treating square stock 15 stops during above the length of pin pier Unit 39 of face preparation of saw blade 8.Next with respect to revolving bed 9 bottoms, cut by the part that square stock 15 is exceeded face preparation together with saw blade 8 for head 7, downcut part be the pin pier 39 that will make.At this moment, this pin pier 39 just is positioned on the rebound 41 of first transition mechanism.
After first section cutting accomplished; First ambulatory splint 6 unclamps square stock 15 with fixing rib 4a; Feeding cylinder 3 drives adjustable shelfs 4, fixedly rib 4a and first ambulatory splint, 6 rollbacks, and the leading section that makes square stock 15 moves with fixing rib 4a with respect to first ambulatory splint 6 once more and is inserted in the open jaw, stops after still making its length of stretching out at least one pin pier Unit 39; This moment, head 7 drove saw blade 8 revolution returns, abdicated the feeding space.After the first clamping cylinder, 5 drivings, first ambulatory splint 6 clamps square stock 15; Feeding cylinder 3 repeats above-mentioned feeding process and carries out feeding toward saw blade 8 directions; Cut for saw blade 8, and will before downcut the pin Dun39Ding that is parked on the rebound 41 and carry on the aligning part, accomplished transition to the pin pier.Can one whole square stock, 15 segmentations cutting be finished so repeatedly, treat that feed mechanism can continue cutting behind the material loading once more.
Because being the sidepieces from feedstock direction, square stock 15 carries out material loading; First ambulatory splint 6 need be stepped down when material loading with fixing rib 4a; Therefore after material loading is accomplished; First ambulatory splint 6 is the length sum of jaw length and pin pier Unit 39 with the fixing return-stroke first time of rib 4a, and ensuing cutting feeding then all is pin pier 39 element lengths of fixing, this trouble comparatively for the Stroke Control of feeding cylinder 3.For this reason; We are provided with auxiliary feed mechanism at workbench 1 with respect to the opposite side of cutting mechanism; Should assist feed mechanism to comprise the material loading push rod 13 and assistant cylinder 14 of " U " shape; Assistant cylinder 14 is fixedly installed on the workbench 1, and its piston rod is connected with an end of material loading push rod 13, and the tail end end of the square stock 15 that is pushed out by above-mentioned feed mechanism is pointed in the other end end of material loading push rod 13.So; When material loading cylinder 10 is released first feed bin 2 with new one square stock 15, start assistant cylinder 14, piston rod shrinks through material loading push rod 13 and pushes away before with this square stock 15; Make the front end of square stock 15 just exceed the length of at least one pin pier Unit 39 of jaw; Feeding cylinder 3 each feeding and rollback strokes are consistent, also can be pushed on the rebound 41, if through the transition cylinder rebound 41 is detached this moment cutting remaining material tail before; Then can let the material tail down landing fall, return continues the pin pier 39 that cutting forms is carried out the transition transmission afterwards.
In order not influence the whereabouts of upper strata square stock 15; The spy offers holding tank 16 on the medial surface of a side side plate 2b corresponding with feed mechanism; Make the piston rod of material loading cylinder 10 when reclaiming, can let material loading push pedal 11 all be retracted in the holding tank 16, or be directly all can in this side plate 2b upper shed.
Work between each cylinder can be coordinated control by one first controller, and first controller can according to the number of times of feeding cutting or can judge all with the form that detector detects whether a square stock 15 has cut finishes, and controls material loading cylinder 10 in good time and carries out material loading.
As shown in Figure 5; First drive unit that the pin pier is carried aligning part to comprise trunk conveyer belt 18, some branches conveyer belt 19 and driven above-mentioned two kinds of conveyer belts running; Situation to 39 3 one rows of modal pin pier in the prior art; In the present embodiment, branch's conveyer belt 19 has three, and parallel vertical is provided with in trunk conveyer belt 18.The both sides of trunk conveyer belt 18 and branch's conveyer belt 19 are equipped with postive stop baffle 20, and offer breach 20a in the intersection of two kinds of conveyer belts.
Be equipped with detector and break-in cylinder 21 in the intersection of each branch's conveyer belt 19 and trunk conveyer belt 18 on the frame 17; The piston rod end of break-in cylinder 21 is provided with pushing plate 22, and the propelling movement direction of pushing plate 22 just is on the same straight line with corresponding branch conveyer belt 19.Detector is positioned at break-in cylinder 21 places, is used to survey the pin pier 39 of passing by this break-in cylinder 21.The conveying end place of branch's conveyer belt 19 is equipped with alignment stops 23, and each alignment stops 23 is arranged perpendicular to branch's conveyer belt 19.
The pin pier 39 that the cutting of pin pier cutting part forms has been pushed on the trunk conveyer belt 18 through rebound 41 to be carried; Pin pier 39 is carried to the right along the diagram direction of arrow earlier; When detector is sensed pin pier 39 and has been delivered to break-in cylinder 21 places; Break-in cylinder 21 work, piston rod are stretched out and are driven the pin pier 39 that pushing plate 22 will arrive this place and push on branch's conveyer belt 19 on opposite, again by branch's conveyer belt 19 by the upwards conveying of the diagram direction of arrow; Finally stop carrying end place to be kept off by alignment stops 23, and with two other branch conveyer belt 19 on pin pier 39 proper alignment of being kept off equally.
Because pin pier 39 quantity that are dispensed in above-mentioned three branch's conveyer belts 19 are identical; This just need control the propelling movement opportunity of above-mentioned three break-in cylinders 21 and push number of times through second controller, thereby prevents that all pin piers 39 from all being pushed in article one branch conveyer belt 19.In the present embodiment; Each above-mentioned break-in cylinder 21 all is connected with second controller with each detector; Detector flows to second controller with the induced signal that detects, and second controller is controlled corresponding break-in cylinder 21 work according to the induced signal that receives according to corresponding scheme.
Pushing in turn with all break-in cylinders 21 once is example; After first pin pier 39 first break-in cylinder 21 places device to be detected of arrival sensed; First break-in cylinder 21 work of second controller control push to this pin pier 39 on article one branch conveyer belt 19; When second pin pier 39 arrived first break-in cylinder 21, second controller was failure to actuate, and just controlled 21 work of second break-in cylinder when this pin pier 39 arrives second break-in cylinder 21 place by the time, and it is pushed in the second branch conveyer belt 19; So circulation gets final product the 3rd 39 on pin pier by 21 propelling movements of the 3rd break-in cylinder, also can adopt each break-in cylinder 21 to promote scheme repeatedly in turn.
The width of each branch's conveyer belt 19 and trunk conveyer belt 18 is wideer than pin pier 39, and in propelling movement and course of conveying, each pin pier 39 can not keep neat and consistent states.But when they kept off by alignment stops 23 stop after, each branch's conveyer belt 19 also remains on lasting feed status, the frictional force between pin pier 39 bottoms and the branch's conveyer belt 19 can make the pin pier 39 that is kept off adjust, and finally lines up uniformly.
As shown in Figure 6; Because after pin pier 39 marshallings; Inconvenience is directly carried out the nailing operation of gripper shoe 38 on branch's conveyer belt 19, be provided with second transition mechanism at each alignment stops 23 place for this reason, and the pin pier 39 of respectively arranging after the marshalling is transferred to gripper shoe nail system part by rows
Each second transition mechanism includes horizontal air cylinder 24, vertically cylinder 25 and second clamps cylinder 26; The piston rod of horizontal air cylinder 24 is horizontally disposed with and is fixed with vertical cylinder 25; Vertically the piston rod of cylinder 25 is provided with and is fixed with second straight down and clamps cylinder 26; The piston rod of the second clamping cylinder 26 is horizontally disposed with and vertically is provided with second ambulatory splint; A strap can be with the folder mouth of pin pier 39 clampings with the formation of the corresponding also between of the second movable clamping, and strap vertically is synchronized with the movement with vertical cylinder 25.
Vertically cylinder 25 controls second clamp cylinder 26 declines; Clamp through folder mouthful a pin pier 39 below; Rise through vertical cylinder 25 again after the clamping, outwards carries by horizontal air cylinder 24 then, arrive gripper shoe nail system part and pin pier 39 put down after upward and unclamp; Whole afterwards gripping shift unit return, the next pin pier 39 of gripping again.
In the present embodiment, first drive unit comprises first motor, first driving pulley and first driven pulley, and on first driving pulley and first driven pulley that the said conveyer belt socket is corresponding with it, first motor-driven, first driving pulley rotates.Trunk conveyer belt 18 can drive their runnings by corresponding one by one one group of first drive unit with each bar branch conveyer belt 19; Or be that all branch's conveyer belt 19 shared one group of first drive units drive, between can be through a rotating shaft with the coaxial driven in synchronism that is connected in series of the first all driving pulleys.
As shown in Figure 7; Gripper shoe nail system part comprises frame 17 and conveying mechanism; The top of conveying mechanism is provided with second feed bin 27 and the nailing device successively along the throughput direction of pin pier 39; Second feed bin 27 is fixedly installed on the frame 17 with nailing device, and wherein nailing device comprises many group ail guns 28 and inductor.
As shown in Figure 8; Conveying mechanism comprises that branch is located at two conveyer belts 31 on frame 17 both sides; Article two, be provided with three guide rails 32 between the conveyer belt 31; Article three, guide rail 32 equidistantly fixedly installs along the throughput direction of conveyer belt 31 is parallel, and many push rods 33 vertically equidistantly are erected on above-mentioned two conveyer belts 31, then is equipped with two groups of material pieces 34 on each push rod 33.In the present embodiment; Conveyer belt 31 is the synchronizing wheel band; Be socketed on second driving wheel 35 and second driven pulley 36, two group of second driving wheel 35 and second driven pulley 36 all can couple together through rotating shaft, come driven in synchronism through one second motor; Except the synchronizing wheel band, can also adopt chain as conveyer belt 31.
Through the pin pier carry on the aligning part three group of second transition mechanism with three one rows' pin piers 39 one by one corresponding clip get and be placed on three guide rails 32; Second electric motor starting drives conveyer belt 31 runnings; Push rod 33 moves to second feed bin, 27 directions shown in the arrow in the figure of the drive lower edge of conveyer belt 31; And with second feed bin, the 27 directions promotion in the same way of one group of pin pier 39 1 in the way; Even this group pin pier 39 of putting in advance is irregular, push rod 33 also can be adjusted this group pin pier 39 in the propelling movement process, marshalling when guaranteeing that they arrive second feed bin, 27 places.Whenever push away away one group of pin pier 39, need three group of second transition mechanism at once again gripping place one group of pin pier 39 and get on, let next root push rod 33 push; The processing continuity that keeps whole equipment; Utilize the cycle characteristics of conveyer belt 31, realize the uninterrupted operation of circulation, improved efficient.
As shown in Figure 9, the vertical gap between the Horizontal Branch support part 29b of block 29 and second feed bin, 27 back side side plate 27b forms the second discharging opening 27c greater than the thickness of flitch 30 and at the back side of second feed bin 27, and the connecting portion 29a of block 29 is connected with front side plate 27a.When push rod 33 promotes pin pier 39 motion along the direction of arrow in the figure; And when arriving second feed bin, 27 places; Dialling on the push rod 33 expects that piece 34 can touch that piece flitch 30 of the bottom in second feed bin 27; And along with the continuation of carrying is released this piece flitch 30 from second feed bin 27, the second discharging opening 27c dorsad; After flitch 30 is released fully, lose the support of lower horizontal support portion 29b and just drop on this row's pin pier 39 of below, pin pier 39 together with this flitch 30 smoothly through and continue to carry to the nailing device place.Upper strata flitch 30 falls and plugs the gap at this moment, and waits for the arrival that next is organized pin pier 39 and dials material piece 34, and the repetition said process when every row's pin pier 39 passes through second feed bin, 27 belows, all has a flitch 30 quilts and dials down.When the inductor at nailing device place is sensed pin pier 39 arrival that are equipped with flitch 30, induced signal is fed back to each ail gun 28, accomplish the nailing operations, process the base of wooden block dish by ail gun 28.So far, the whole piece streamline realized wooden block try to get to the heart of a matter the seat complete making.
In order to ensure the drop accuracy of position of flitch 30, preferably will dial material piece 34 and press close to pin pier 39 as much as possible towards a side of second feed bin, 27 motions.
Specific embodiment described herein only is that the present invention's spirit is illustrated.Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (10)
1. the wooden block production line of seat of trying to get to the heart of a matter; It is characterized in that; It comprises pin pier cutting part, pin pier conveying aligning part and the gripper shoe nail system part of adjacent setting successively; Described pin pier cutting part is used for square stock (15) segmentation is cut into pin pier (39); The pin pier carries aligning part to be used for the pin pier (39) that the cutting of pin pier cutting part forms is carried arrangement in order by the nail system requirement of gripper shoe (38); Gripper shoe nail system part then is used for putting the neat nail manufacturing of carrying out gripper shoe (38) on the pin pier (39) of respectively arranging, and pin pier cutting part and pin pier are carried between the aligning part and be provided with first transition mechanism, and the pin pier is carried between aligning part and the gripper shoe nail system part and then is provided with second transition mechanism.
2. a kind of wooden block according to claim 1 try to get to the heart of a matter the seat production line; It is characterized in that; Described pin pier cutting part comprises feed mechanism, cutting mechanism, feed mechanism and is used to deposit first feed bin (2) of square stock (15); Described feed mechanism can be delivered to feed mechanism with the square stock (15) in first feed bin (2), and above-mentioned feed mechanism can cut square stock (15) discontinuity feeding to cutting mechanism.
3. a kind of wooden block according to claim 2 try to get to the heart of a matter the seat production line; It is characterized in that; Described feed mechanism comprises anchor clamps and discontinuity feed arrangement, and anchor clamps can clamp square stock (15) and carry out feeding, and the discontinuity feed arrangement is connected with anchor clamps; Above-mentioned discontinuity feed arrangement can drive anchor clamps and move to cutting mechanism when anchor clamps are in clamped condition, and when anchor clamps are in releasing orientation, drives the anchor clamps return.
4. according to the try to get to the heart of a matter production line of seat of claim 2 or 3 described a kind of wooden blocks; It is characterized in that; Described first feed bin (2) comprises two blocks of side plates that vertically laterally arrange (2b); Above-mentioned feed mechanism and feed mechanism branch are located at the both sides of first feed bin (2); First feed bin (2) offers first discharging opening (2a) on a side side plate (2b) of feed mechanism, described feed mechanism can be released the square stock (15) in first feed bin (2) from the whole sidesway of first discharging opening (2a).
5. according to the try to get to the heart of a matter production line of seat of claim 1 or 2 or 3 described a kind of wooden blocks; It is characterized in that; First drive unit that described pin pier is carried aligning part to comprise trunk conveyer belt (18), some branches conveyer belts (19) and driven above-mentioned two kinds of conveyer belts running; Frame (17) is provided with distributor; Described distributor can be carried to each above-mentioned branch's conveyer belt (19) going up pin pier (39) mean allocation of carrying at trunk conveyer belt (18), and being equipped with on above-mentioned each branch's conveyer belt (19) can be with the alignment stops (23) of pin pier (39) retaining in same position side by side.
6. a kind of wooden block according to claim 5 try to get to the heart of a matter the seat production line; It is characterized in that; Described distributor comprises second controller, detector and the some and above-mentioned branch conveyer belt (19) that is provided with at interval along trunk conveyer belt (18) break-in cylinder (21) one to one; The piston rod end of break-in cylinder (21) is provided with pushing plate (22); The propelling movement direction of pushing plate (22) is over against the last conveying initiating terminal of corresponding branch's conveyer belt (19) with it; Above-mentioned break-in cylinder (21) can drive pushing plate (22) the pin pier (39) on the trunk conveyer belt (18) is pushed on the corresponding branch conveyer belt (19); Second controller is connected with detector with above-mentioned break-in cylinder (21), and can be according to the propelling movement opportunity of each break-in cylinder (21) of the detected pin pier of detector (39) conveying situation control.
7. a kind of wooden block according to claim 1 try to get to the heart of a matter the seat production line; It is characterized in that; Described gripper shoe nail system part comprises the conveying mechanism that can a plurality of pin piers (39) be carried side by side; The top of conveying mechanism is provided with second feed bin (27) and nailing device; Stacked flitch (30) in second feed bin (27), described second feed bin (27) and nailing device are fixedly installed on the frame (17) along the throughput direction of pin pier (39) successively, are provided with discharge mechanism between conveying mechanism and second feed bin (27); When described discharge mechanism is delivered to second feed bin (27) below at each row's pin pier (39), all can in second feed bin (27), transfer to a flitch (30) that just drops on this row's pin pier (39).
8. a kind of wooden block according to claim 7 try to get to the heart of a matter the seat production line; It is characterized in that; Described conveying mechanism comprises the guide rail (32) that push rod (33), second drive unit and some confession pin piers (39) slide; Each guide rail (32) is parallel to each other and is corresponding one by one with each pin pier (39) among the above-mentioned same row; Above-mentioned push rod (33) is positioned at the top of guide rail (32) and can same row's pin pier (39) be pushed along corresponding guide rail (32) separately, and second drive unit is used to drive push rod (33) motion.
9. according to the try to get to the heart of a matter production line of seat of claim 7 or 8 described a kind of wooden blocks; It is characterized in that; Described discharge mechanism comprises that being arranged on dialling on the conveying mechanism expects piece (34); The bottom of above-mentioned second feed bin (27) has second discharging opening (27c), and described group of material piece (34) all can be transferred to a flitch (30) that just drops on this row's pin pier (39) from second discharging opening (27c) when being delivered to second feed bin (27) below with row's pin pier (39).
10. a kind of wooden block according to claim 9 try to get to the heart of a matter the seat production line; It is characterized in that; Described second feed bin (27) comprises front side plate (27a) and the back side side plate (27b) that vertically laterally arranges; The bottom of second feed bin (27) is provided with the block (29) of " L " shape; Block (29) by the connecting portion (29a) of vertical setting and the Horizontal Branch support part (29b) that is used to support the interior flitch of second feed bin (27) (30) form, have gap between Horizontal Branch support part (29b) and second feed bin (27) greater than flitch (30) thickness, described connecting portion (29a) is connected with front side plate (27a).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210188568.1A CN102717416B (en) | 2012-06-06 | 2012-06-06 | Production line for wooden tray bases |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210188568.1A CN102717416B (en) | 2012-06-06 | 2012-06-06 | Production line for wooden tray bases |
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| CN102717416A true CN102717416A (en) | 2012-10-10 |
| CN102717416B CN102717416B (en) | 2015-01-21 |
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| CN201210188568.1A Expired - Fee Related CN102717416B (en) | 2012-06-06 | 2012-06-06 | Production line for wooden tray bases |
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| CN103406965A (en) * | 2013-07-30 | 2013-11-27 | 夏则荣 | Automatic production line of wooden trays |
| CN103600401A (en) * | 2013-10-11 | 2014-02-26 | 夏则荣 | Production line for wood pallets |
| CN103659994A (en) * | 2013-11-18 | 2014-03-26 | 无锡市正阳机械有限公司 | Connecting assembly device for wood pallet |
| CN104908115A (en) * | 2015-05-20 | 2015-09-16 | 上海福疆自动化设备有限公司 | Automatic wood pallet nailing machine |
| CN105729607A (en) * | 2016-03-07 | 2016-07-06 | 温州建静木业有限公司 | Full-automatic wooden tray production machine |
| CN105773776A (en) * | 2016-04-18 | 2016-07-20 | 周北生 | Full-automatic wooden tray foot pier machine |
| CN106625969A (en) * | 2017-01-17 | 2017-05-10 | 金湖县唐港秦庄木材加工厂 | Full-automatic template foot pier nailing and cutting machine |
| CN106863492A (en) * | 2017-03-05 | 2017-06-20 | 成都蒲江珂贤科技有限公司 | A kind of horizontal processing unit (plant) |
| CN106965252A (en) * | 2017-03-21 | 2017-07-21 | 山东同利智能科技有限公司 | A kind of sheet cutting machine |
| CN107097321A (en) * | 2017-06-27 | 2017-08-29 | 安徽省含山县森工木业有限公司 | A kind of intelligent wood composite pallet fully-automatic production machine |
| CN108444415A (en) * | 2018-05-14 | 2018-08-24 | 电子科技大学中山学院 | Motor end cover automatic detection mechanism and motor end cover production line using same |
| CN108789744A (en) * | 2018-07-19 | 2018-11-13 | 芜湖固高自动化技术有限公司 | A kind of wood composite pallet manufacturing and processing equipment |
| CN110181640A (en) * | 2019-05-09 | 2019-08-30 | 佛山市鼎驰智能装备有限公司 | A kind of shield frame manufacture system |
| CN110340713A (en) * | 2019-07-18 | 2019-10-18 | 湖南金岭机床股份有限公司 | A kind of self-locking block automatic feeding |
| CN110382150A (en) * | 2017-03-13 | 2019-10-25 | 东阳建设工机株式会社 | Bar cutter and reinforcing bar cutter device |
| CN111844247A (en) * | 2020-07-31 | 2020-10-30 | 重庆佳利乐包装有限公司 | Wooden tray production line |
| CN113602629A (en) * | 2021-07-26 | 2021-11-05 | 岳阳职业技术学院 | Height-adjustable tray and manufacturing equipment thereof |
| CN110340713B (en) * | 2019-07-18 | 2024-06-11 | 湖南金岭机床股份有限公司 | Auto-lock piece automatic feeding |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103406965A (en) * | 2013-07-30 | 2013-11-27 | 夏则荣 | Automatic production line of wooden trays |
| CN103600401A (en) * | 2013-10-11 | 2014-02-26 | 夏则荣 | Production line for wood pallets |
| CN103600401B (en) * | 2013-10-11 | 2015-06-24 | 夏则荣 | Production line for wood pallets |
| CN103659994A (en) * | 2013-11-18 | 2014-03-26 | 无锡市正阳机械有限公司 | Connecting assembly device for wood pallet |
| CN103659994B (en) * | 2013-11-18 | 2015-06-10 | 无锡市正阳机械有限公司 | Connecting assembly device for wood pallet |
| CN104908115A (en) * | 2015-05-20 | 2015-09-16 | 上海福疆自动化设备有限公司 | Automatic wood pallet nailing machine |
| CN105729607A (en) * | 2016-03-07 | 2016-07-06 | 温州建静木业有限公司 | Full-automatic wooden tray production machine |
| CN105729607B (en) * | 2016-03-07 | 2017-12-19 | 温州建静木业有限公司 | Wood composite pallet fully-automatic production machine |
| CN105773776A (en) * | 2016-04-18 | 2016-07-20 | 周北生 | Full-automatic wooden tray foot pier machine |
| CN106625969A (en) * | 2017-01-17 | 2017-05-10 | 金湖县唐港秦庄木材加工厂 | Full-automatic template foot pier nailing and cutting machine |
| CN106863492A (en) * | 2017-03-05 | 2017-06-20 | 成都蒲江珂贤科技有限公司 | A kind of horizontal processing unit (plant) |
| CN110382150A (en) * | 2017-03-13 | 2019-10-25 | 东阳建设工机株式会社 | Bar cutter and reinforcing bar cutter device |
| CN110382150B (en) * | 2017-03-13 | 2021-09-07 | 东阳建设工机株式会社 | Steel bar cutting machine and steel bar cutting device |
| CN106965252A (en) * | 2017-03-21 | 2017-07-21 | 山东同利智能科技有限公司 | A kind of sheet cutting machine |
| CN107097321A (en) * | 2017-06-27 | 2017-08-29 | 安徽省含山县森工木业有限公司 | A kind of intelligent wood composite pallet fully-automatic production machine |
| CN108444415A (en) * | 2018-05-14 | 2018-08-24 | 电子科技大学中山学院 | Motor end cover automatic detection mechanism and motor end cover production line using same |
| CN108789744A (en) * | 2018-07-19 | 2018-11-13 | 芜湖固高自动化技术有限公司 | A kind of wood composite pallet manufacturing and processing equipment |
| CN108789744B (en) * | 2018-07-19 | 2021-04-23 | 芜湖固高自动化技术有限公司 | Wood tray production and processing equipment |
| CN110181640A (en) * | 2019-05-09 | 2019-08-30 | 佛山市鼎驰智能装备有限公司 | A kind of shield frame manufacture system |
| CN110340713A (en) * | 2019-07-18 | 2019-10-18 | 湖南金岭机床股份有限公司 | A kind of self-locking block automatic feeding |
| CN110340713B (en) * | 2019-07-18 | 2024-06-11 | 湖南金岭机床股份有限公司 | Auto-lock piece automatic feeding |
| CN111844247A (en) * | 2020-07-31 | 2020-10-30 | 重庆佳利乐包装有限公司 | Wooden tray production line |
| CN113602629A (en) * | 2021-07-26 | 2021-11-05 | 岳阳职业技术学院 | Height-adjustable tray and manufacturing equipment thereof |
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