CN102716876A - Glass cleaning machine and cleaning method thereof - Google Patents
Glass cleaning machine and cleaning method thereof Download PDFInfo
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- CN102716876A CN102716876A CN2012101342897A CN201210134289A CN102716876A CN 102716876 A CN102716876 A CN 102716876A CN 2012101342897 A CN2012101342897 A CN 2012101342897A CN 201210134289 A CN201210134289 A CN 201210134289A CN 102716876 A CN102716876 A CN 102716876A
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Abstract
The invention discloses a glass cleaning machine and a cleaning method thereof. The glass cleaning machine comprises a feeding section which is composed of a feeding structure, a first rolling-brush cleaning section which is composed of a first spraying structure and a first rolling-brush device, a second rolling-brush cleaning section which is composed of a second spraying structure and a second rolling-brush device, a third rolling-brush cleaning section which is composed of a third spraying structure and a third rolling-brush device, a liquid cutting and drying system, an electric appliances controlling system, and an outlet detecting unit. A motor-driven transporting structure is arranged on a frame of the glass cleaning machine; and since an ultrasonic cleaning section is added to cooperate with multiple rolling-brush working sections in combined operation, the cleaning speed of the glass cleaning machine is substantially accelerated, and some places which are difficult to clean and some nooks are able to be cleaned. The glass cleaning machine is particularly suitable for cleaning electronic glass workpieces with small superficial area and high cleanliness.
Description
Technical field
The present invention relates to the glass cleaning machine field, relate in particular to a kind of glass cleaning machine and cleaning method thereof that is used to clean electronic glass.
Background technology
Electronic glass is meant the one type of high-tech product that is applied to electronics, microelectronics, optoelectronic areas, and like glass such as TFT, TP, LCD, PDP, this type glass is mainly used in the glass material of making integrated circuit and having function components and parts such as photoelectricity, thermoelectricity, acousto-optic, magneto-optic; The general requirement that high cleanliness is all arranged, therefore, above-mentioned glass is very high for the requirement of cleaning; Existing glass cleaning machine; Its mainly be through scrub, two fluids clean to combine, its principle is through physics cleaning method glass cleaning, this cleaning way scavenging period is long; Some spot is difficult to clean up; Also be prone to cause the damage of glass, for present cleaning efficiency and the demanding demand of cleaning performance, traditional approach can't satisfy.
Therefore, prior art awaits to improve and development.
Summary of the invention
Deficiency in view of above-mentioned prior art the object of the present invention is to provide a kind of glass cleaning machine, is intended to solve the problem of cleaning efficiency and cleaning performance difference.
Technical scheme of the present invention is following:
A kind of glass cleaning machine comprises that round brush that feed zone, first spray structure and first brush device that the pan feeding structural group becomes are formed cleans round brush that one section, second spray structure and second brush device form and cleans the round brush that two sections, the 3rd spray structure and the 3rd brush device form and clean three sections, cut liquid and drying system, electrical apparatus control system and outlet detecting unit; One motor-driven transfer structure is set on the frame of said glass cleaning machine;
Said feed zone, round brush clean one section, round brush and clean two sections, round brush and clean three sections, cut liquid and drying system, electrical apparatus control system and outlet detecting unit link to each other with transfer structure successively; The motor-driven glass of said transfer structure cleans one section, brush through feed zone, round brush successively and cleans two sections, round brush and clean three sections, cut liquid and drying system to exporting detecting unit; Wherein, Said glass cleaning machine also comprises the ultrasonic cleaning section that ultrasonic cleaning system and the 4th spray structure constitute; This ultrasonic cleaning system is provided with the shake plate of built-in some each and every one ultrasonic shake, and said ultrasonic shake sticks on the shake plate.
Described a kind of glass cleaning machine, wherein, said ultrasonic cleaning section also comprises a temperature control system, this temperature control system comprises that one can be used for regulating the heater of temperature.
Described a kind of glass cleaning machine, wherein, the operating temperature of said ultrasonic cleaning section is 50 ~ 70 ℃.
Described a kind of glass cleaning machine wherein, is provided with a round brush secured adjusted device respectively on said first brush device, second brush device and the 3rd brush device.
Described a kind of glass cleaning machine wherein, is provided with some each and every one round brush respectively and takes turns on said first brush device, second brush device and the 3rd brush device, the winding number of said round brush wheel is in 50 ~ 300rpm.
Described a kind of glass cleaning machine; Wherein, Saidly cut liquid and drying system comprises that first of four air knives are housed cuts the liquid structure, comprise that also second of four air knives are housed cuts the liquid structure, said first cuts liquid structure and second cuts the liquid structure and comprises air devider and volume damper respectively.
Described a kind of glass cleaning machine, wherein, said first spray structure, second spray structure, the 3rd spray structure and the 4th spray structure comprise the nozzle of several beveled structures respectively, the nozzle arrangement mode is 5 arrangements.
Described a kind of glass cleaning machine, wherein, said first spray structure, second spray structure, the 3rd spray structure and the 4th spray structure are provided with a magnetic valve automatic water supplement system respectively.
Described a kind of glass cleaning machine, wherein, said outlet detecting unit connects a photoelectric sensor.
A kind of glass cleaning method of using said glass cleaning machine, its step is following:
S01, glass get into cleaning procedure through the pan feeding structure of feed zone;
S02, drive glass through transfer structure and get into round brush and clean one section and carry out first time round brush and wash;
S03, for the first time round brush washes completely, and transfer structure drives glass and gets into round brush and clean two sections and carry out second time round brush and wash;
S04, for the second time round brush washes completely, and transfer structure drives glass and gets into round brush and clean three sections and carry out for the third time round brush and wash;
S05, round brush washes completely for the third time, and transfer structure drives glass and gets into the ultrasonic cleaning section and carry out ultrasonic cleaning;
S06, ultrasonic cleaning finish, and liquid is cut in the entering of transfer structure driving glass and drying system carries out drying;
After S07, the drying, transfer structure drives glass and gets into the outlet detecting unit, carries out cleaning quality and detects.
S08, detection finish, and clean qualified products and dispatch from the factory, and clean substandard product and get back to step S01 continuation cleaning.
Beneficial effect: glass cleaning machine provided by the invention; Owing to set up a ultrasonic cleaning section, cooperate the synergy of a plurality of round brush workshop section, improved the cleaning speed of glass cleaning machine greatly; Also capable of washing clean for some places that are difficult to clean up and shelter; Be particularly useful for little and the electronic glass workpiece that cleannes are high of surface area, the present invention reaches to improve cleaning speed and the purpose of improving cleaning performance also to brush device, spray structure and cut liquid and drying system improves.
Description of drawings
Fig. 1 is the structural representation of glass cleaning machine of the present invention.
Fig. 2 is the nozzle arrangement mode sketch map of glass cleaning machine of the present invention.
Fig. 3 is a glass cleaning method flow chart of the present invention.
The specific embodiment
The present invention provides a kind of glass cleaning machine and cleaning method thereof, and is clearer, clear and definite for making the object of the invention, technical scheme and effect, below to further explain of the present invention.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
The embodiment of glass cleaning machine of the present invention; As shown in Figure 1; Comprise that mainly round brush that feed zone, first spray structure and first brush device that the pan feeding structural group becomes are formed cleans round brush that one section, second spray structure and second brush device form and cleans the round brush that two sections, the 3rd spray structure and the 3rd brush device form and clean three sections, cut liquid and drying system, electrical apparatus control system and outlet detecting unit; Said feed zone, round brush clean one section, round brush and clean two sections round brush and clean three sections, cut liquid and drying system, electrical apparatus control system and outlet detecting unit are arranged in order by said sequence; And link to each other successively with transfer structure; Behind the motor-driven glass pieces entering feed zone through transfer structure; Carry out the process of each several part successively, need be sent to the inspection of outlet detecting unit after the matting of glass pieces finishes, accomplish whole cleaning process at last.
The active length of said pan feeding structure can be set to about 300mm, and an also configurable emergency switch is used for electrode transmission and startup, is used for the force start of emergency glass cleaning machine or closes.
First spray structure comprises that several umbrella shape nozzles and a capacity are about the tank of 120L, and the arrangement mode of nozzle can have multiple choices, for example 2,5 or 6 arrangements; Be preferably 5 arrangements, as shown in Figure 2, be provided with a plurality of nozzles 120 in first spray structure 110; Nozzle 120 is arranged with 5 arrangement modes, so that improve the spray structure cleaning efficiency, and is unlikely to reduce cleaning performance; Comprise that also one is provided with the filtration system of filter, the filter of this filtration system can filter diameter and be about 30 microns, and filter preferably adopts the PVC material; PVC low flammability, high strength and stability are suitable for making the filter material of glass cleaning machine of the present invention.This first spray structure also is provided with a magnetic valve automatic water supplement system, is used for when lack of water, mending water purification automatically, and the magnetic valve induction is sensitive, and the very first time mends into water purification during the ability lack of water, can prevent the cleaning of anhydrous situation, has guaranteed cleaning quality.
All be provided with round brush wheel, temperature control system in first brush device, the round brush wheel is the spring hairbrush, and the arrangement mode of round brush wheel is upper and lower to brush; Totally 6, the round brush wheel adopts the U.S. " Du Pont " nylon yarn, is provided with the secured adjusted device in this brush device; Be used for fixing the round brush wheel, cooperate the spring structure of hairbrush, better the glass cleaning object; Improve cleaning speed and cleaning performance, this brush device and first spray structure, clean the first time that is used for glass pieces; The winding number of said round brush wheel is preferably in 50 ~ 300rpm, and frangible because of glass pieces, and cleannes require high; The too fast fragile glass of winding number is crossed and not to be reached cleaning performance slowly again, and this winding number is glass cleaning workpiece and guarantee not damage glass pieces preferably.The round brush wheel direction of rotation of glass cleaning machine of the present invention is reverse with respect to flow direction, but when carrying out assembly again, this round brush wheel also can just change, and its height can be operated adjustment in both sides.
Round brush clean two sections, round brush clean three sections with round brush to clean one section structural relations similar, and act on identically, promptly all be to come the glass cleaning workpiece, so repeat no more with hairbrush combination spray structure.
Glass cleaning machine of the present invention also comprises the ultrasonic cleaning section that a ultrasonic cleaning system and the 4th spray structure constitute, and the ultrasonic cleaning principle mainly is the high-frequency oscillation signal that sends through ultrasonic wave, produces ten hundreds of micro-bubbles; Around it, produce thousands of atmospheric pressure when bubble is closed, destroy insoluble dirt and they are scattered in the cleaning fluid, thereby reach the purpose that cleaning part purifies; Said process is also referred to as cavitation, and this ultrasonic cleaning system is provided with the shake plate of built-in ultrasonic shake, and ultrasonic shake sticks on the shake plate; Shake quantum count on each shake plate can be 24, is set to 24 through experiment proof shake quantum count and can reaches better cavitation effect, through on cleaning machine, setting up a ultrasonic cleaning system; Can improve the glass cleaning performance, cleannes are high and all the workpiece cleannes are consistent, and cleaning speed is fast; Improved production efficiency; Need not staff contact cleaning fluid, safe and reliable, and also capable of washing clean for some places that are difficult to clean up and shelter; And this cleaning way has been saved solvent, heat energy, work-yard and manual work etc. to glass pieces surface not damaged.Cleannes have high product to ultrasonic cleaning system for some surface areas are little, also can reach very desirable effect.This ultrasonic cleaning section also is provided with one the 4th spray structure, and the 4th spray structure and above-mentioned spray structure are similar, repeat no more.
Cavitation generally in the time of 30 ~ 40 ℃ the cavitation effect best, yet also can add cleaning agent during general ultrasonic cleaning, cleaning agent is generally when temperature is higher; Cleaning performance is better; The general operating temperature that adopts 50 ~ 70 ℃ so this ultrasonic cleaning system is established a temperature control system again, is used to regulate the temperature of ultrasonic cleaning during ultrasonic cleaning of the present invention; Because of the best ultrasonic temperature difference of the glass of unlike material; Just can regulate temperature according to the difference of client's glass material through this temperature control system, reach best cleaning performance.
All be provided with filtration system in the above-mentioned spray structure of the present invention; Filtration system comprises liquid and gas filtration; Water inlet pipe shower outlet pipe in the pipe-line system all adopts pvc pipe, and all pumping suction inlets are equipped with the coarse filtration head that prevents to suck cullet, tablet, bar.
The spray pipe of above-mentioned spray structure all has independent ball valve and Pressure gauge to regulate the pressure and the flow of upper and lower spray respectively.
The drive mechanism of glass cleaning machine of the present invention adopts the bevel gear transmission, and adopting this mode transmission mainly is the frangible character of considering glass article, transmits more stablely, is not prone to fortuitous event.
Respectively cleaning of glass cleaning machine of the present invention can be established a main cell body that cleans in the workshop section; For the detergent remover in this cell body is separated with the impurity that cleans blanking, but demarcation strip is installed in the inherent top and the bottom of cell body, is used for detergent remover is separated; Thereby improved the cleaning environment, improved the quality of cleaning fluid.
Cut liquid and drying system, be mainly used in the drying of glass pieces, saidly cut liquid and drying system comprises that first of four air knives are housed cuts the liquid structure, comprise that also second of four air knives are housed cuts the liquid structure.Said first cuts the liquid structure is used for air knife and cuts water, and second cuts the liquid structure is used for the air knife drying, and said first cuts liquid structure and second cuts the liquid structure and comprise air devider and volume damper respectively; The air knife arrangement mode can be by becoming 0 degree with the glass direction of travel, this arrangement mode can at utmost be brought into play air knife and cut the liquid effect, and has improved the security of equipment; Reduced the generation of fortuitous event, the air knife bore can be set to 0.4 ~ 0.6mm, and a blast pipe and capacity adjustment valve are preferably installed by the air knife system; Dirty to prevent air flow; Thereby improve the security of equipment, in addition, if be necessary; Capacity can be pointed out, and pressure gauge and air quantity adjustment air-valve can be set on each volume damper.The height adjustment of air knife preferably can manual operation, and when preventing something unexpected happened, air knife is uncontrolled.This is cut the liquid structure and also preferably is provided with the conveyance roller, is used to hide air knife, and it is little to try one's best in the gap of conveyance roller, to satisfy the needs of security.
The outlet detecting unit disposes a photoelectric sensor, is used to check clean the material of accomplishing, and can also remove glass institute static electrification, improves the quality of discharging glass, and this outlet detecting unit also can be set up an emergency switch, is used to stop the startup and the transmission of motor.
The glass cleaning method that the present invention also provides a kind of application rights to require 1 said glass cleaning machine, its flow process is as shown in Figure 3, and its concrete steps are following:
S01, glass get into cleaning procedure through the pan feeding structure of feed zone;
S02, drive glass through transfer structure and get into round brush and clean one section and carry out first time round brush and wash;
S03, for the first time round brush washes completely, and transfer structure drives glass and gets into round brush and clean two sections and carry out second time round brush and wash;
S04, for the second time round brush washes completely, and transfer structure drives glass and gets into round brush and clean three sections and carry out for the third time round brush and wash;
S05, round brush washes completely for the third time, and transfer structure drives glass and gets into the ultrasonic cleaning section and carry out ultrasonic cleaning;
S06, ultrasonic cleaning finish, and liquid is cut in the entering of transfer structure driving glass and drying system carries out drying;
After S07, the drying, transfer structure drives glass and gets into the outlet detecting unit, carries out cleaning quality and detects.
S08, detection finish, and clean qualified products and dispatch from the factory, and clean substandard product and get back to step S01 continuation cleaning.
Glass cleaning machine of the present invention is a fabricated structure, so that transportation and installation, the preferred high-quality polyvinyl chloride of device body engineering plastics plate and 304 steel plate manufacturings, mechanical performance and chemical property can both meet the industry security standard.Tank provided by the invention all adopts the PVC material.Glass cleaning machine of the present invention can have manual mode and automatic mode; Various piece can individual operation under manual mode; Under automatic mode, can automatically turn round; Can with outlet detecting unit place one emergency stop push button and pause button be installed at feed zone, all fronts that emergency stop push button is used for equipment stop, and pause button can suspend the running of transfer structure.The present invention can carry out the part installation transparent shield of spot check at needs, and this protective cover needs and can under the situation that does not adopt instrument, dismantle and install, and uses with convenient.
Glass cleaning machine of the present invention adopts PIC control, and through multiple cleaning workshop section combined cleaning, simple to operate, cleaning effect is good, speed is fast, is 5 ~ 10 times of common cleaning.
Should be understood that application of the present invention is not limited to above-mentioned giving an example, concerning those of ordinary skills, can improve or conversion that all these improvement and conversion all should belong to the protection domain of accompanying claims of the present invention according to above-mentioned explanation.
Claims (10)
1. glass cleaning machine comprises that round brush that feed zone, first spray structure and first brush device that the pan feeding structural group becomes are formed cleans round brush that one section, second spray structure and second brush device form and cleans the round brush that two sections, the 3rd spray structure and the 3rd brush device form and clean three sections, cut liquid and drying system, electrical apparatus control system and outlet detecting unit; One motor-driven transfer structure is set on the frame of said glass cleaning machine;
Said feed zone, round brush clean one section, round brush and clean two sections, round brush and clean three sections, cut liquid and drying system, electrical apparatus control system and outlet detecting unit link to each other with transfer structure successively; The motor-driven glass of said transfer structure cleans one section, brush through feed zone, round brush successively and cleans two sections, round brush and clean three sections, cut liquid and drying system to exporting detecting unit; It is characterized in that; Said glass cleaning machine also comprises the ultrasonic cleaning section that ultrasonic cleaning system and the 4th spray structure constitute; This ultrasonic cleaning system is provided with the shake plate of built-in some each and every one ultrasonic shake, and said ultrasonic shake sticks on the shake plate.
2. a kind of glass cleaning machine according to claim 1 is characterized in that, said ultrasonic cleaning section also comprises a temperature control system, and this temperature control system comprises that one can be used for regulating the heater of temperature.
3. a kind of glass cleaning machine according to claim 1 is characterized in that, the operating temperature of said ultrasonic cleaning section is 50 ~ 70 ℃.
4. a kind of glass cleaning machine according to claim 1 is characterized in that, a round brush secured adjusted device is set respectively on said first brush device, second brush device and the 3rd brush device.
5. a kind of glass cleaning machine according to claim 1 is characterized in that, some each and every one round brush is set respectively on said first brush device, second brush device and the 3rd brush device takes turns, and the winding number of said round brush wheel is in 50 ~ 300rpm.
6. a kind of glass cleaning machine according to claim 1; It is characterized in that; Saidly cut liquid and drying system comprises that first of four air knives are housed cuts the liquid structure; Comprise that also second of four air knives are housed cuts the liquid structure, said first cuts liquid structure and second cuts the liquid structure and comprises air devider and volume damper respectively.
7. a kind of glass cleaning machine according to claim 1 is characterized in that, said first spray structure, second spray structure, the 3rd spray structure and the 4th spray structure comprise the nozzle of several beveled structures respectively, and the nozzle arrangement mode is 5 arrangements.
8. a kind of glass cleaning machine according to claim 1 is characterized in that, said first spray structure, second spray structure, the 3rd spray structure and the 4th spray structure are provided with a magnetic valve automatic water supplement system respectively.
9. a kind of glass cleaning machine according to claim 1 is characterized in that, said outlet detecting unit connects a photoelectric sensor.
10. an application rights requires the glass cleaning method of 1 said glass cleaning machine, and its step is following:
S01, glass get into cleaning procedure through the pan feeding structure of feed zone;
S02, drive glass through transfer structure and get into round brush and clean one section and carry out first time round brush and wash;
S03, for the first time round brush washes completely, and transfer structure drives glass and gets into round brush and clean two sections and carry out second time round brush and wash;
S04, for the second time round brush washes completely, and transfer structure drives glass and gets into round brush and clean three sections and carry out for the third time round brush and wash;
S05, round brush washes completely for the third time, and transfer structure drives glass and gets into the ultrasonic cleaning section and carry out ultrasonic cleaning;
S06, ultrasonic cleaning finish, and liquid is cut in the entering of transfer structure driving glass and drying system carries out drying;
After S07, the drying, transfer structure drives glass and gets into the outlet detecting unit, carries out cleaning quality and detects;
S08, detection finish, and clean qualified products and dispatch from the factory, and clean substandard product and get back to step S01 continuation cleaning.
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| CN104148348A (en) * | 2013-08-09 | 2014-11-19 | 成都旭双太阳能科技有限公司 | Process of pre-cleaning TCO substrate glass in thin-film solar cell production |
| CN104148349A (en) * | 2013-08-09 | 2014-11-19 | 成都旭双太阳能科技有限公司 | Washing technology for substrate glass with TCO layer etched by laser |
| CN104162527A (en) * | 2013-08-09 | 2014-11-26 | 成都旭双太阳能科技有限公司 | Process for cleaning backplane glass during thin-film solar cell production |
| CN106424057A (en) * | 2016-11-30 | 2017-02-22 | 合肥亿福自动化科技有限公司 | Automatic glass cleaning system |
| CN108723046A (en) * | 2018-07-18 | 2018-11-02 | 北京铂阳顶荣光伏科技有限公司 | Cleaning equipment |
| CN108746132A (en) * | 2018-08-02 | 2018-11-06 | 深圳市汉东电子玻璃清洗设备有限公司 | A kind of wave glass cleaning machine |
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| CN109550764A (en) * | 2018-12-12 | 2019-04-02 | 东旭科技集团有限公司 | Cleaning machine |
| CN112387733A (en) * | 2020-10-26 | 2021-02-23 | 河源市璐悦自动化设备有限公司 | Ultra-fine cleaning process for thin mobile phone glass |
| CN113770143A (en) * | 2021-08-30 | 2021-12-10 | 蚌埠高华电子股份有限公司 | Device and method for cleaning grinding residues of liquid crystal glass substrate |
| CN115138656A (en) * | 2022-08-09 | 2022-10-04 | 广东科沐智能家居有限公司 | Automatic polishing and cleaning process for large-size glass |
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| CN104148348A (en) * | 2013-08-09 | 2014-11-19 | 成都旭双太阳能科技有限公司 | Process of pre-cleaning TCO substrate glass in thin-film solar cell production |
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| CN104162527A (en) * | 2013-08-09 | 2014-11-26 | 成都旭双太阳能科技有限公司 | Process for cleaning backplane glass during thin-film solar cell production |
| CN104162527B (en) * | 2013-08-09 | 2016-06-08 | 成都旭双太阳能科技有限公司 | Cleaning to back-panel glass in a kind of thin-film solar cells production |
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| WO2020015219A1 (en) * | 2018-07-18 | 2020-01-23 | 北京铂阳顶荣光伏科技有限公司 | Cleaning apparatus |
| CN108746132A (en) * | 2018-08-02 | 2018-11-06 | 深圳市汉东电子玻璃清洗设备有限公司 | A kind of wave glass cleaning machine |
| CN108772398A (en) * | 2018-08-02 | 2018-11-09 | 深圳市汉东电子玻璃清洗设备有限公司 | A kind of 3D bend glasses cleaning machine |
| CN109550764A (en) * | 2018-12-12 | 2019-04-02 | 东旭科技集团有限公司 | Cleaning machine |
| CN112387733A (en) * | 2020-10-26 | 2021-02-23 | 河源市璐悦自动化设备有限公司 | Ultra-fine cleaning process for thin mobile phone glass |
| CN113770143A (en) * | 2021-08-30 | 2021-12-10 | 蚌埠高华电子股份有限公司 | Device and method for cleaning grinding residues of liquid crystal glass substrate |
| CN115138656A (en) * | 2022-08-09 | 2022-10-04 | 广东科沐智能家居有限公司 | Automatic polishing and cleaning process for large-size glass |
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