CN102676912A - Low-carbon and low-silicon cylinder sleeve and preparation method thereof - Google Patents
Low-carbon and low-silicon cylinder sleeve and preparation method thereof Download PDFInfo
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- CN102676912A CN102676912A CN2012101720138A CN201210172013A CN102676912A CN 102676912 A CN102676912 A CN 102676912A CN 2012101720138 A CN2012101720138 A CN 2012101720138A CN 201210172013 A CN201210172013 A CN 201210172013A CN 102676912 A CN102676912 A CN 102676912A
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- cylinder sleeve
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- silicon
- carbon
- nucleating agent
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- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 25
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 22
- 239000010703 silicon Substances 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 48
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 26
- 229910052742 iron Inorganic materials 0.000 claims description 24
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 13
- 239000002667 nucleating agent Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 6
- 239000011572 manganese Substances 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000012467 final product Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000010079 rubber tapping Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- 239000011651 chromium Substances 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 239000005864 Sulphur Substances 0.000 claims description 3
- MIDOFQRPAXDZET-UHFFFAOYSA-N [Si].[Sr] Chemical compound [Si].[Sr] MIDOFQRPAXDZET-UHFFFAOYSA-N 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- NCJRLCWABWKAGX-UHFFFAOYSA-N [Si].[Ca].[Ba] Chemical group [Si].[Ca].[Ba] NCJRLCWABWKAGX-UHFFFAOYSA-N 0.000 claims description 2
- 238000009750 centrifugal casting Methods 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229910001562 pearlite Inorganic materials 0.000 description 3
- 229910001182 Mo alloy Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- AMWVZPDSWLOFKA-UHFFFAOYSA-N phosphanylidynemolybdenum Chemical compound [Mo]#P AMWVZPDSWLOFKA-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001096 P alloy Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- ALKZAGKDWUSJED-UHFFFAOYSA-N dinuclear copper ion Chemical compound [Cu].[Cu] ALKZAGKDWUSJED-UHFFFAOYSA-N 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The invention relates to a low-carbon and low-silicon cylinder sleeve which comprises the chemical components by weight percent: 2.5-2.7% of C, 1.3-1.7% of Si, 0.5-0.9% of Mn, more than 0% and less than or equal to 0.1% of S, more than 0% and less than or equal to 0.1% of P, more than 0% and less than or equal to 0.1% of Ni, more than 0% and less than or equal to 0.2% of Cr, more than 0% and less than or equal to 0.1% of Mo, 0.4-1.0% of Cu and the balance of Fe. On the premise of low cost, higher mechanical performance requirements (including hardness and tensile strength) of the cylinder sleeve can be met, and the cylinder sleeve is high in cost performance, so that the low-carbon and low-silicon cylinder sleeve has high potential market.
Description
Technical field
The invention belongs to the cylinder sleeve technical field, be specifically related to a kind of low carbon low silicon cylinder sleeve and preparation method thereof.
Background technology
At present, on the market there be the alloy cast iron cylinder jacke of several kinds of common low carbon low silicons: material cylinder sleeve such as middle phosphorus alloy cast iron, boron cast iron, high phosphorus cast alloy iron, phosphorus molybdenum alloy cast iron.Support cylinder sleeve in being all, their material cost is all higher, mainly strengthens the intensity of pearlite matrix through other alloy.Higher like Cr content in the high-phosphorous iron, the phosphorus molybdenum alloy cast iron need add the intensity that the noble metal molybdenum increases cylinder sleeve.
Though above-mentioned material cylinder sleeve can satisfy the requirement of engine strength aspect, during all can't avoiding, these materials support the vibrations of cylinder sleeve and mover contact position.The fatigue strength of these cylinder sleeves is not high yet in addition, generally about 150Mpa.The vibrations reason is that the Young's modulus (in close relations with Chemical Composition) of cylinder sleeve is lower, generally between 120-150Gpa.Young's modulus is low, and the rigidity of cylinder sleeve is just little, in engine working process, just is prone to produce distortion, thereby just is prone to produce vibrations at the mating surface place.
Summary of the invention
The object of the invention is to provide a kind of low carbon low silicon cylinder sleeve and preparation method thereof, and this cylinder sleeve has better tensile strength, consistency and elasticity modulus.
For realizing above-mentioned purpose, the technical scheme that the present invention takes is following:
A kind of low carbon low silicon cylinder sleeve, its materials chemistry are formed meter as following weight percent:
Carbon (C) 2.5～2.7%, silicon (Si) 1.3～1.7%, manganese (Mn) 0.5～0.9%, 0＜sulphur (S)≤0.1%, 0＜phosphorus (P)≤0.1%, 0＜nickel (Ni)≤0.1%, 0＜chromium (Cr)≤0.2%, 0＜molybdenum (Mo)≤0.1%, copper (Cu) 0.4～1.0%, surplus is Fe.
The preparation method of said low carbon low silicon cylinder sleeve, it comprises the steps:
1. prepare burden in proportion, with line frequency furnace melting batching, control iron liquid tapping temperature is 1530～1550 ℃;
2. the nucleating agent that adds iron liquid weight 0.2～0.5% before coming out of the stove is handled, and said nucleating agent is silicon barium calcium nucleating agent or silicon strontium nucleating agent;
3. adopt metal mold coating centrifugal casting technique (this technology is common process, so do not give unnecessary details) the production cylinder sleeve cast part (die temperature is advisable to be controlled at 400～600 ℃) that wets;
4. foundry goods depanning after wind is chilled to 550～650 ℃, puts into the foundry goods frame then and gets final product.
Cylinder sleeve according to the invention has reduced carbon, the silicone content in " carbon, silicon, manganese, sulphur, phosphorus " five big common elements; Add copper alloying in addition; The main effect of these three kinds of elements is following: the 1) effect of copper: copper belongs to graphite element; Can reduce austenite critical transition temperature and reinforced ferrite matrix, but and refine pearlite and graphite flake.Promptly play the solution strengthening effect at the thin-walled place, perlite hardness is increased at pearlite region copper; At the heavv section place, it mainly acts on is to suppress ferritic transformation, thereby improves sensitivity profile.2) effect of carbon and silicon: silicon and carbon all are the strong graphited elements that promotes.Graphite derives from carbon.Along with the raising of carbon content, carbon concentration in the molten iron and undissolved graphite particulate increase, and help the graphite forming core, thereby have promoted greying.The bonding force of silicon and iron atom is greater than the bonding force between carbon and the iron atom.Silicon is dissolved in the sosoloid of molten iron and iron, owing to weakened the bonding force between iron and the carbon atom, and impel greying.Silicon also reduces the carbon concentration of cast iron eutectic composition, adds silicon in the cast iron and can replace a part of carbon, and silicon promotes graphited effect to be equivalent to 1/3rd of carbon approximately.
Cylinder sleeve performance index according to the invention are following: 1) Young's modulus: E >=160Gpa.High Young's modulus can guarantee high rigidity, and the distortion that cylinder sleeve produces at work reduces, thereby supports moving, shaking of cylinder sleeve and engine cylinder contact level in can reducing, and avoids the wearing and tearing of cylinder sleeve to cylinder body.2) hardness 250～300HBW; Tensile strength >=330Mpa; Fatigue strength 165Mpa.This cylinder sleeve also has higher fatigue strength outside guaranteeing high hardness and tensile strength.
With respect to prior art, the present invention has the following advantages:
The cost of material is low for cylinder sleeve of the present invention; Only in cylinder sleeve five big conventional elements, add a certain amount of Cu, under satisfied prerequisite cheaply, can satisfy the cylinder sleeve higher mechanical properties again and require (comprising hardness, tensile strength); Cost performance is high, has enormous and latent market.
Description of drawings
Fig. 1 is that cylinder sleeve according to the invention is amplified 500 times matrix metallograph.
Embodiment
Below through preferred embodiment the present invention is done further explain, but protection scope of the present invention is not limited thereto.
Embodiment 1
| Element | C | Si | Mn | S | P | Ni | Cr | Mo | Cu | Iron |
| Weight percent (%) | 2.55 | 1.45 | 0.50 | 0.065 | 0.052 | 0.05 | 0.06 | 0.05 | 0.65 | Surplus |
Prepare burden according to the above ratio, with line frequency furnace melting batching, iron liquid tapping temperature is controlled at 1545 ℃.Before iron liquid is come out of the stove, adding the silicon strontium nucleating agent that accounts for iron liquid weight 0.2% handles.Adopt metal mold (wet shot coating) rotary casting common process production cylinder sleeve cast part, the control die temperature is 550 ℃.Put after the foundry goods depanning on air-cooled, air-cooledly put into the foundry goods frame to 600 ℃ and get final product.The tensile strength of this cylinder sleeve is 340Mpa, and hardness is 258HB, Young's modulus 166Gpa.
Embodiment 2
| Element | C | Si | Mn | S | P | Ni | Cr | Mo | Cu | Iron |
| Weight percent (%) | 2.70 | 1.50 | 0.55 | 0.07 | 0.06 | 0.05 | 0.06 | 0.03 | 0.60 | Surplus |
Prepare burden according to the above ratio, with line frequency furnace melting batching, iron liquid tapping temperature is controlled at 1540 ℃.Before iron liquid is come out of the stove, adding the silicon titanate innoculant that accounts for iron liquid weight 0.3% handles.Adopt metal mold (wet shot coating) rotary casting common process production cylinder sleeve cast part, the control die temperature is 450 ℃.Put after the foundry goods depanning on air-cooled, air-cooledly put into the foundry goods frame to 550 ℃ and get final product.The tensile strength of this cylinder sleeve is 330Mpa, and hardness is 255HB, Young's modulus 164Gpa.
Embodiment 3
| Element | C | Si | Mn | S | P | Ni | Cr | Mo | Cu | Iron |
| Weight percent (%) | 2.65 | 1.60 | 0.70 | 0.08 | 0.08 | 0.03 | 0.10 | 0.03 | 0.70 | Surplus |
Prepare burden according to the above ratio, with line frequency furnace melting batching, iron liquid tapping temperature is controlled at 1530 ℃.Before iron liquid is come out of the stove, adding the silicon titanate innoculant that accounts for iron liquid weight 0.4% handles.Adopt metal mold (wet shot coating) rotary casting common process production cylinder sleeve cast part, the control die temperature is 530 ℃.Put after the foundry goods depanning on air-cooled, air-cooledly put into the foundry goods frame to 600 ℃ and get final product.The tensile strength of this cylinder sleeve is 350Mpa, and hardness is 265HB, Young's modulus 170Gpa.
Claims (2)
1. a low carbon low silicon cylinder sleeve is characterized in that, its materials chemistry is formed meter as following weight percent:
Carbon 2.5～2.7%, silicon 1.3～1.7%, manganese 0.5～0.9%, 0＜sulphur≤0.1%, 0＜phosphorus≤0.1%, 0＜nickel≤0.1%, 0＜chromium≤0.2%, 0＜molybdenum≤0.1%, copper 0.4～1.0%, surplus are Fe.
2. the preparation method of the said low carbon low silicon cylinder sleeve of claim 1 is characterized in that, comprises the steps:
1. prepare burden in proportion, with line frequency furnace melting batching, control iron liquid tapping temperature is 1530～1550 ℃;
2. the nucleating agent that adds iron liquid weight 0.2～0.5% before coming out of the stove is handled, and said nucleating agent is silicon barium calcium nucleating agent or silicon strontium nucleating agent;
3. adopt the metal mold coating centrifugal casting technique production cylinder sleeve cast part that wets;
4. foundry goods depanning after wind is chilled to 550～650 ℃, puts into the foundry goods frame then and gets final product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101720138A CN102676912A (en) | 2012-05-30 | 2012-05-30 | Low-carbon and low-silicon cylinder sleeve and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101720138A CN102676912A (en) | 2012-05-30 | 2012-05-30 | Low-carbon and low-silicon cylinder sleeve and preparation method thereof |
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| Publication Number | Publication Date |
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| CN102676912A true CN102676912A (en) | 2012-09-19 |
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| CN2012101720138A Pending CN102676912A (en) | 2012-05-30 | 2012-05-30 | Low-carbon and low-silicon cylinder sleeve and preparation method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103667869A (en) * | 2013-12-14 | 2014-03-26 | 河南省中原内配股份有限公司 | Surface alloyed cylinder jacket and production method thereof |
| CN104195423A (en) * | 2014-09-24 | 2014-12-10 | 山东宏马工程机械有限公司 | High-carbon low-silicon niobium-containing cast iron brake disc and preparation method thereof |
| CN105734400A (en) * | 2016-04-20 | 2016-07-06 | 河南中原吉凯恩气缸套有限公司 | Gray cast iron quenching cylinder liner with ultralow number of graphite pits and production method of gray cast iron quenching cylinder liner |
| CN107686937A (en) * | 2017-09-06 | 2018-02-13 | 中原内配集团股份有限公司 | A kind of high-performance cylinder jacket and its production technology and surface treatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103667869A (en) * | 2013-12-14 | 2014-03-26 | 河南省中原内配股份有限公司 | Surface alloyed cylinder jacket and production method thereof |
| CN103667869B (en) * | 2013-12-14 | 2015-07-29 | 中原内配集团股份有限公司 | A kind of surface alloying cylinder sleeve and production method thereof |
| CN104195423A (en) * | 2014-09-24 | 2014-12-10 | 山东宏马工程机械有限公司 | High-carbon low-silicon niobium-containing cast iron brake disc and preparation method thereof |
| CN105734400A (en) * | 2016-04-20 | 2016-07-06 | 河南中原吉凯恩气缸套有限公司 | Gray cast iron quenching cylinder liner with ultralow number of graphite pits and production method of gray cast iron quenching cylinder liner |
| CN105734400B (en) * | 2016-04-20 | 2017-11-21 | 河南中原吉凯恩气缸套有限公司 | A kind of ultralow graphite hole quantity gray cast iron quenching cylinder jacket and its production method |
| CN107686937A (en) * | 2017-09-06 | 2018-02-13 | 中原内配集团股份有限公司 | A kind of high-performance cylinder jacket and its production technology and surface treatment method |
| CN107686937B (en) * | 2017-09-06 | 2019-06-14 | 中原内配集团股份有限公司 | A kind of high-performance cylinder jacket and its production technology and surface treatment method |
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Application publication date: 20120919 |