CN104694827B - A kind of casting high strength wear-proof medium carbon steel and preparation method thereof - Google Patents

A kind of casting high strength wear-proof medium carbon steel and preparation method thereof Download PDF

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CN104694827B
CN104694827B CN201510063841.1A CN201510063841A CN104694827B CN 104694827 B CN104694827 B CN 104694827B CN 201510063841 A CN201510063841 A CN 201510063841A CN 104694827 B CN104694827 B CN 104694827B
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steel
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medium carbon
carbon steel
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CN104694827A (en
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潘吉裕
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Weicheng Metal Product Co., Ltd.
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WEICHENG METAL PRODUCT CO Ltd
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Abstract

The invention discloses a kind of casting high strength wear-proof medium carbon steel and preparation method thereof, the chemical composition and its mass percent of the casting medium carbon steel are:Carbon 0.32 0.45%, silicon 0.45 0.60%, manganese 0.80 1.15%, chromium 0.80 1.20%, boron 0.06 0.12%, titanium 0.06 0.12%, N 0.10 0.20%, P≤0.01%, S≤0.01%, surplus are iron.Preparation method:(1) smelt;(2) when liquid steel temperature reaches 1,600 1650 DEG C, sequentially add 1.6 1.8% metallic aluminium, 1.2 1.4% ferrosilicon, 4.5 5.5% ferro-boron and 0.2 0.4% ferrotianium of steel quality fraction, by molten steel heating to 1,700 1750 DEG C, insulation is come out of the stove after 34 hours, injects casting ladle;(3) microalloy treatment is carried out to molten steel;(4) skim, pour into casting mold;(5) it is heat-treated.The present invention is by rationally setting elemental composition in steel, without expensive alloying elements such as nickel, molybdenum, vanadium, and the casting medium carbon steel of preparation has hardness high, the characteristics of high temperature abrasion resistance is good, and with relatively low production cost.

Description

A kind of casting high strength wear-proof medium carbon steel and preparation method thereof
Technical field
The present invention relates to cast steel technical field, more particularly to a kind of casting high strength wear-proof medium carbon steel and preparation method thereof.
Background technology
Cast steel is the general name for being used to produce the ferrous alloy of casting that eutectic transformation is not suffered from process of setting, and casting is closed One kind of gold.Cast steel is using iron, carbon as the alloy of essential element, carbon content 0-2%.So far cast steel be divided into cast carbon steel, Cast low alloy steel and the casting class of special steel three.
The cast carbon steel cast steel for main alloy element and containing a small amount of other elements that is carbon, it is carbon containing to be less than 0.2% and be Cast mild steel, carbon containing 0.2-0.5% for casting medium carbon steel, it is carbon containing be more than 0.5% for casting high-carbon steel, with phosphorus content Increase, cast carbon steel intensity increase, hardness improve.Cast carbon steel have higher intensity, plasticity and toughness, cost compared with It is low, it is used to manufacture the part for bearing big load, such as frame of rolling mill, hydraulic pressure machine base, in rolling stock in heavy-duty machinery It is upper to be used to manufacture part such as bolster, side frame, wheel and hitch etc. that stress withstands shocks greatly again.Although cast steel technology obtains very big Development, still, still with the presence of many problems, such as abrasion resistance, hardness, rustless property, decay resistance, high and low temperature resistance, crisp Property, toughness, cost etc. can not take into account, be not met by the requirement of production in many occasions.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art there is provided a kind of casting high strength wear-proof medium carbon steel, with hard Degree is high, the characteristics of high temperature abrasion resistance is good.
It is another object of the present invention to improve the preparation method of the casting high strength wear-proof medium carbon steel.
The present invention is adopted the following technical scheme that to achieve these goals:
A kind of casting high strength wear-proof medium carbon steel, the chemical composition and its mass percent of the casting medium carbon steel are:Carbon 0.32-0.45%, silicon 0.45-0.60%, manganese 0.80-1.15%, chromium 0.80-1.20%, boron 0.06-0.12%, titanium 0.06- 0.12%th, N 0.10-0.20%, P≤0.01%, S≤0.01%, surplus are iron.
Preferably, described casting high strength wear-proof medium carbon steel, the chemical composition and its quality percentage of the casting medium carbon steel Than for:Carbon 0.38%, silicon 0.55%, manganese 0.95%, chromium 1.05%, boron 0.08%, titanium 0.08%, N 0.15%, P≤ 0.01%th, S≤0.01%, surplus are iron.
The preparation method of described casting high strength wear-proof medium carbon steel, comprises the following steps:
(1) complex alloy cast-steel is smelted in electric furnace by the chemical composition of above-mentioned casting medium carbon steel and obtains molten steel;
(2) when liquid steel temperature reaches 1600-1650 DEG C, the 1.6-1.8% of steel quality fraction metal is sequentially added Aluminium, 1.2-1.4% ferrosilicon, 4.5-5.5% ferro-boron and 0.2-0.4% ferrotianium, then by molten steel heating to 1700-1750 DEG C, insulation is come out of the stove after 3-4 hours, and molten steel is injected into casting ladle;
(3) rare earth ferrosilicomagnesium, silico-calcium barium aluminium alloy and vanadium iron are crushed to granularity for 8-10mm, drying is placed in casting ladle bottom Portion, carries out microalloy treatment to molten steel, wherein rare earth ferrosilicomagnesium addition is molten steel matter in injection casting ladle with method is poured in bag The 1.2-1.4% of fraction is measured, silico-calcium barium aluminium alloy addition is to inject the 1.2-1.4% of steel quality fraction in casting ladle, vanadium iron Addition is to inject the 0.10-0.15% of steel quality fraction in casting ladle;
(4) skim, when liquid steel temperature is down to 1450-1500 DEG C, molten steel is poured into casting mold;
(5) casting is heat-treated after unpacking, sand removal, and casting quenching temperature is 1000-1100 DEG C, is incubated 2-4 Oil cooling after hour, then the temper at a temperature of 500-550 DEG C, room temperature is cooled to after being incubated 5-8 hours.
The composition design reason of the present invention is as follows:
Carbon, is most basic element in steel, influences maximum to intensity, hardness and wearability of steel etc.;
Silicon, can reduce the critical cooling rate of steel, and reinforced ferrite improves tensile strength and yield strength;
Manganese, has very big invigoration effect to steel, it is possible to increase intensity, hardness and the wearability of steel, while having solid solution Strengthen effect;
Boron, can significantly improve the quenching degree of steel, moreover, boron is with that in the compound addition steel of titanium, can form tiny titanium boride, change The intensity and wearability of kind steel;
Nitrogen, adds nitrogen in steel, forms high melting compound, improves the intensity and hardness of steel, while improving the wear-resisting of steel Property;
Titanium, hence it is evident that refinement cast steel crystal grain, improves the intensity and toughness of steel, improves the wearability of steel;
P and S are the harmful elements for reducing the toughness of steel, it is therefore desirable to by the control of its content below 0.01%.
Compared with the prior art, beneficial effects of the present invention are as follows:
The present invention is by rationally setting elemental composition in steel, without the expensive alloying elements such as nickel, molybdenum, vanadium, the casting of preparation Making medium carbon steel has hardness high, the characteristics of high temperature abrasion resistance is good, and with relatively low production cost.
Embodiment
The present invention is further illustrated with reference to embodiments, but the present invention is not limited only to these embodiments, not On the premise of departing from present inventive concept, any improvement made is within the scope of the present invention.
Embodiment 1:
A kind of casting high strength wear-proof medium carbon steel, the chemical composition and its mass percent of the casting medium carbon steel are:Carbon 0.32%th, silicon 0.60%, manganese 0.80%, chromium 1.20%, boron 0.06%, titanium 0.06%, N 0.10%, P≤0.01%, S≤ 0.01%th, surplus is iron.
The preparation method of described casting high strength wear-proof medium carbon steel, comprises the following steps:
(1) complex alloy cast-steel is smelted in electric furnace by the chemical composition of above-mentioned casting medium carbon steel and obtains molten steel;
(2) when liquid steel temperature reaches 1600 DEG C, sequentially add steel quality fraction 1.6% metallic aluminium, 1.4% Ferrosilicon, 5.5% ferro-boron and 0.2% ferrotianium, then by molten steel heating to 1700 DEG C, insulation is come out of the stove after 4 hours, and by molten steel Inject casting ladle;
(3) rare earth ferrosilicomagnesium, silico-calcium barium aluminium alloy and vanadium iron are crushed to granularity for 8mm, drying is placed in casting ladle bottom, Microalloy treatment is carried out to molten steel with method is poured in bag, wherein rare earth ferrosilicomagnesium addition is steel quality point in injection casting ladle Several 1.2%, silico-calcium barium aluminium alloy addition is inject steel quality fraction in casting ladle 1.4%, and vanadium iron addition is injection The 0.10% of steel quality fraction in casting ladle;
(4) skim, when liquid steel temperature is down to 1450 DEG C, molten steel is poured into casting mold;
(5) casting is heat-treated after unpacking, sand removal, and casting quenching temperature is 1000 DEG C, oil after being incubated 4 hours Cold, then the temper at a temperature of 500 DEG C, room temperature is cooled to after being incubated 8 hours.
The mechanical property of the casting medium carbon steel of the present embodiment 1 is:Tensile strength 1560MPa, hardness 65.6HRC, impact tough Property 23J/cm2
Embodiment 2:
A kind of casting high strength wear-proof medium carbon steel, the chemical composition and its mass percent of the casting medium carbon steel are:Carbon 0.38%th, silicon 0.55%, manganese 0.95%, chromium 1.05%, boron 0.08%, titanium 0.08%, N 0.15%, P≤0.01%, S≤ 0.01%th, surplus is iron.
The preparation method of described casting high strength wear-proof medium carbon steel, comprises the following steps:
(1) complex alloy cast-steel is smelted in electric furnace by the chemical composition of above-mentioned casting medium carbon steel and obtains molten steel;
(2) when liquid steel temperature reaches 1650 DEG C, sequentially add steel quality fraction 1.8% metallic aluminium, 1.2% Ferrosilicon, 5.0% ferro-boron and 0.3% ferrotianium, then by molten steel heating to 1730 DEG C, insulation is come out of the stove after 4 hours, and by molten steel Inject casting ladle;
(3) rare earth ferrosilicomagnesium, silico-calcium barium aluminium alloy and vanadium iron are crushed to granularity for 10mm, drying is placed in casting ladle bottom, Microalloy treatment is carried out to molten steel with method is poured in bag, wherein rare earth ferrosilicomagnesium addition is steel quality point in injection casting ladle Several 1.3%, silico-calcium barium aluminium alloy addition is inject steel quality fraction in casting ladle 1.3%, and vanadium iron addition is injection The 0.13% of steel quality fraction in casting ladle;
(4) skim, when liquid steel temperature is down to 1480 DEG C, molten steel is poured into casting mold;
(5) casting is heat-treated after unpacking, sand removal, and casting quenching temperature is 1080 DEG C, oil after being incubated 3 hours Cold, then the temper at a temperature of 530 DEG C, room temperature is cooled to after being incubated 6 hours.
The mechanical property of the casting medium carbon steel of the present embodiment 1 is:Tensile strength 1630MPa, hardness 68.7HRC, impact tough Property 29J/cm2
Embodiment 3:
A kind of casting high strength wear-proof medium carbon steel, the chemical composition and its mass percent of the casting medium carbon steel are:Carbon 0.45%th, silicon 0.60%, manganese 0.80%, chromium 1.20%, boron 0.12%, titanium 0.12%, N 0.20%, P≤0.01%, S≤ 0.01%th, surplus is iron.
The preparation method of described casting high strength wear-proof medium carbon steel, comprises the following steps:
(1) complex alloy cast-steel is smelted in electric furnace by the chemical composition of above-mentioned casting medium carbon steel and obtains molten steel;
(2) when liquid steel temperature reaches 1650 DEG C, sequentially add steel quality fraction 1.8% metallic aluminium, 1.4% Ferrosilicon, 5.5% ferro-boron and 0.4% ferrotianium, then by molten steel heating to 1750 DEG C, insulation is come out of the stove after 3 hours, and by molten steel Inject casting ladle;
(3) rare earth ferrosilicomagnesium, silico-calcium barium aluminium alloy and vanadium iron are crushed to granularity for 10mm, drying is placed in casting ladle bottom, Microalloy treatment is carried out to molten steel with method is poured in bag, wherein rare earth ferrosilicomagnesium addition is steel quality point in injection casting ladle Several 1.4%, silico-calcium barium aluminium alloy addition is inject steel quality fraction in casting ladle 1.4%, and vanadium iron addition is injection The 0.15% of steel quality fraction in casting ladle;
(4) skim, when liquid steel temperature is down to 1500 DEG C, molten steel is poured into casting mold;
(5) casting is heat-treated after unpacking, sand removal, and casting quenching temperature is 1100 DEG C, oil after being incubated 2 hours Cold, then the temper at a temperature of 550 DEG C, room temperature is cooled to after being incubated 8 hours.
The mechanical property of the casting medium carbon steel of the present embodiment 1 is:Tensile strength 1580MPa, hardness 66.7HRC, impact tough Property 27J/cm2

Claims (2)

1. a kind of casting high strength wear-proof medium carbon steel, it is characterised in that:The chemical composition and its quality percentage of the casting medium carbon steel Than for:Carbon 0.32-0.45%, silicon 0.45-0.60%, manganese 0.80-1.15%, chromium 0.80-1.20%, boron 0.06-0.12%, titanium 0.06-0.12%, N 0.10-0.20%, P≤0.01%, S≤0.01%, surplus are iron;
The preparation method of described casting high strength wear-proof medium carbon steel, comprises the following steps:
(1) complex alloy cast-steel is smelted in electric furnace by the chemical composition of above-mentioned casting medium carbon steel and obtains molten steel;
(2) when liquid steel temperature reaches 1600-1650 DEG C, sequentially add the 1.6-1.8% of steel quality fraction metallic aluminium, The ferrotianium of 1.2-1.4% ferrosilicon, 4.5-5.5% ferro-boron and 0.2-0.4%, then by molten steel heating to 1700-1750 DEG C, Insulation is come out of the stove after 3-4 hours, and molten steel is injected into casting ladle;
(3) rare earth ferrosilicomagnesium, silico-calcium barium aluminium alloy and vanadium iron are crushed to granularity for 8-10mm, drying is placed in casting ladle bottom, uses Method is poured in bag microalloy treatment is carried out to molten steel, wherein rare earth ferrosilicomagnesium addition is steel quality fraction in injection casting ladle 1.2-1.4%, silico-calcium barium aluminium alloy addition be inject casting ladle in steel quality fraction 1.2-1.4%, vanadium iron addition It is the 0.10-0.15% for injecting steel quality fraction in casting ladle;
(4) skim, when liquid steel temperature is down to 1450-1500 DEG C, molten steel is poured into casting mold;
(5) casting is heat-treated after unpacking, sand removal, and casting quenching temperature is 1000-1100 DEG C, is incubated 2-4 hours Oil cooling afterwards, then the temper at a temperature of 500-550 DEG C, room temperature is cooled to after being incubated 5-8 hours.
2. casting high strength wear-proof medium carbon steel according to claim 1, it is characterised in that:The casting medium carbon steel chemistry into Divide and its mass percent is:Carbon 0.38%, silicon 0.55%, manganese 0.95%, chromium 1.05%, boron 0.08%, titanium 0.08%, N 0.15%th, P≤0.01%, S≤0.01%, surplus are iron.
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CN105603297A (en) * 2016-01-13 2016-05-25 铜陵百荣新型材料铸件有限公司 Preparation method of high-strength and corrosion-resistant low-carbon steel
CN106801200B (en) * 2017-02-07 2019-01-25 和县隆盛精密机械有限公司 A kind of abrasion-resistant stee and its preparation process suitable for mechanical arm processing
CN108977723A (en) * 2018-08-16 2018-12-11 镇江朝阳机电科技有限公司 Elevator safety gear voussoir and preparation method thereof
CN115323284A (en) * 2021-04-25 2022-11-11 日照东昌铸业股份有限公司 Boron-rich slag-containing wear-resistant cast steel and preparation method thereof
CN113789477B (en) * 2021-09-16 2022-08-02 大连交通大学 Cast steel shot with low-carbon martensite structure and preparation process thereof
CN114346234B (en) * 2022-01-07 2024-04-16 鞍钢股份有限公司 Wear-resistant stainless steel powder and preparation method and application thereof

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