CN102642062B - Automatic solder terminal straightening machine - Google Patents
Automatic solder terminal straightening machine Download PDFInfo
- Publication number
- CN102642062B CN102642062B CN201110042620.8A CN201110042620A CN102642062B CN 102642062 B CN102642062 B CN 102642062B CN 201110042620 A CN201110042620 A CN 201110042620A CN 102642062 B CN102642062 B CN 102642062B
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- China
- Prior art keywords
- terminal
- scaling powder
- workpiece
- powder box
- high temperature
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Abstract
The invention relates to an automatic solder terminal straightening machine; a servo motor, a feeding mechanism, a blanking mechanism, a welding part, a flux box, a terminal straightener and a programmable logic controller (PLC) are arranged on a console; a plurality of mechanical arms are arranged on the servo motor; the welding part consists of a low-temperature crest soldering furnace and a high-temperature crest soldering furnace; and the other ends of the mechanical arms are arranged on the upper ends of the flux box, the terminal straightener, the blanking mechanism, the low-temperature crest soldering furnace and the high-temperature crest soldering furnace. According to the automatic solder terminal straightening machine, the structure is reasonable, the automation degree is high, such processes of flux adding, welding and terminal straightening can be completed automatically, the efficiency can be improved by more than five times and the used amount of tin can be saved by at least 20 percent compared with those of an ordinary half-manual process, so that the product reliability is improved, and the labor intensity of a worker and the dependence on the proficiency of the worker are greatly reduced.
Description
Technical field
The present invention relates to a kind of electronic component and manufacture field, especially a kind of automatic tin soldering terminal straightener.
Background technology
In recent years, a lot of techniques of high frequency transformer, inductor series products have had rapid progress aspect mechanization, and only weld this critical process does not have substantial progress aspect automation.Owing to needing high temperature (420～550 ℃) welding between winding and binding post, the high-temperature digestion of plastic cement often causes that the implanted metal terminal of high frequency transformer, inductor series products is crooked even to get loose, and is difficult to meet industry standard.By current technology, before use/shipment, need terminal to carry out hand finish or mechanical shock rectification, this not only loses time, and also can cause serious injury to metal terminal, its mechanical strength can reduce greatly, and follow-up solderability also may be difficult to welding because of injury oxidation.
Summary of the invention
For the weak point existing in above-mentioned technology, the invention provides a kind of rational in infrastructurely, automaticity is high, can automatically complete the automatic tin soldering terminal straightener of scaling powder interpolation, welding, terminal correction.
For achieving the above object, the invention provides a kind of automatic tin soldering terminal straightener, servomotor, feed mechanism, cutting agency, welding portion, scaling powder box, terminal corrector and PLC controller are installed on operating desk, a plurality of mechanical arms are installed on described servomotor, described welding portion consists of low temperature wave soldering machine and high temperature wave soldering machine, and the other end of described mechanical arm is arranged on the upper end of described scaling powder box, described terminal corrector, described cutting agency, described low temperature wave soldering machine and described high temperature wave soldering machine.
The quantity of described scaling powder box is two, and scaling powder box a and scaling powder box b are the two ends that relative type motor form is arranged on described servomotor.
Described low temperature wave soldering machine and described high temperature wave soldering machine are the two ends that relative type motor structure is arranged on described servomotor.
Described feed mechanism consists of material loading motor and feeding conveyer belt, and described material loading motor is connected with described feeding conveyer belt.
Described cutting agency consists of blanking motor and blanking conveyer belt, and described blanking motor is connected with described blanking conveyer belt.
Compared with prior art, the present invention has the following advantages:
Automatic tin soldering terminal straightener provided by the invention, servomotor, feed mechanism, cutting agency, welding portion, scaling powder box, terminal corrector and PLC controller are installed on operating desk, a plurality of mechanical arms are installed on servomotor, welding portion consists of low temperature wave soldering machine and high temperature wave soldering machine, and the other end of mechanical arm is arranged on the upper end of scaling powder box, terminal corrector, cutting agency, low temperature wave soldering machine and high temperature wave soldering machine.The present invention is rational in infrastructure, automaticity is high, can automatically complete the techniques such as scaling powder interpolation, welding, terminal correction, compare with the technique of the existing semi-hand generally adopting, can raise the efficiency more than 5 times, economize on tin amount at least 20%, improved the reliability of product, greatly reduce workman's labour intensity and the dependence to workman's qualification.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention.
Main element symbol description is as follows:
1 operating desk 2 servomotor 3 terminal correctors
4 low temperature wave soldering machine 5 high temperature wave soldering machines
6PLC controller 7 material loading motor 8 feeding conveyer belts
The mechanical wall 11 blanking motors of 9 scaling powder box a 10
12 blanking conveyer belt 13 scaling powder box b
The specific embodiment
For clearer statement the present invention, below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, the invention provides a kind of automatic tin soldering terminal straightener, on operating desk, 1 is provided with servomotor 2, feed mechanism, cutting agency, welding portion, scaling powder box, terminal corrector 3 and PLC controller 7, a plurality of mechanical arms 10 are installed on servomotor 2, welding portion consists of low temperature wave soldering machine 4 and high temperature wave soldering machine 5, and the other end of mechanical arm 6 is arranged on the upper end of scaling powder box, terminal corrector 3, cutting agency, low temperature wave soldering machine 4 and high temperature wave soldering machine 5.The quantity of scaling powder box is two, and scaling powder box a9 and scaling powder box b13 are the two ends that relative type motor form is arranged on servomotor 2.Low temperature wave soldering machine 4 and high temperature wave soldering machine 5 are the two ends that relative type motor structure is arranged on servomotor 2.Feed mechanism consists of material loading motor 7 and feeding conveyer belt 8, and material loading motor 7 is connected with feeding conveyer belt 8.Cutting agency consists of blanking motor 11 and blanking conveyer belt 12, and blanking motor 11 is connected with blanking conveyer belt 12.
The present invention adopts high-strength metal material, relative position and length according to terminal to be corrected, make the rectification plate with its contraposition, after welding for the first time, utilize the plastic cement of thermoplastic plastic's skeleton and termination contact also in the plastic utmost point short time gap of high temperature (melting), allow terminal insert immediately in the funnel hole that rectification plate is corresponding and to keep certain hour, allow plastic cement in curing process, terminal be fixed with needed posture, to reach rectification object.
Jet flow, except the principle of residue is the same with wave soldering principle, is that traditional wave soldering is only useful in lower temperature (265 ℃ of left and right) environment.Here, by using special high-temperature material and electric machine external, it is used at high temperature (500 ℃ of left and right) environment.
Workflow of the present invention is:
1, workman puts product on feeding conveyer belt, and conveyer belt is delivered to position fixing above scaling powder box product, completes material loading and puts two technological actions of scaling powder;
2,, under PLC controls, servomotor drives circulation machinery hand to catch the some workpiece of good scaling powder to move to next station (high temperature scolding tin);
3, fixing position directly over workpiece that manipulator is grabbed arrival High Temperature Jet solder furnace, the high temperature tin of ejection welds workpiece;
4, complete after high-temperature soldering, manipulator continues to move on to directly over terminal corrector and to depress with workpiece, and workpiece terminal is corrected;
5, complete after rectification, manipulator lifts, and continues to move on on scaling powder box 2 with workpiece, and workpiece terminal is added to scaling powder for the second time;
6, add after scaling powder, manipulator moves on to low temperature wave soldering machine spout top with workpiece, and workpiece terminal is carried out to low-temperature protection scolding tin;
7, complete after low temperature scolding tin, manipulator moves on to blanking conveyer belt top with workpiece, and workpiece is released on conveyer belt, by conveyer belt, is sent;
8, empty manipulator is got back to feeding conveyer belt top, captures another batch of workpiece to be processed, repeats 2～7 action above.
Disclosed is above only several specific embodiment of the present invention, and still, the present invention is not limited thereto, and the changes that any person skilled in the art can think of all should fall into protection scope of the present invention.
Claims (5)
1. an automatic tin soldering terminal straightener, it is characterized in that, servomotor, feed mechanism, cutting agency, welding portion, scaling powder box, terminal corrector and PLC controller are installed on operating desk, a plurality of mechanical arms are installed on described servomotor, described welding portion consists of low temperature wave soldering machine and high temperature wave soldering machine, and the other end of described mechanical arm is arranged on the upper end of described scaling powder box, described terminal corrector, described cutting agency, described low temperature wave soldering machine and described high temperature wave soldering machine;
Acting as of feed mechanism, delivers to position fixing above scaling powder box workpiece terminal;
Acting as of scaling powder box, when feed mechanism is delivered to scaling powder box by workpiece terminal, puts scaling powder for the first time; At rectifier, complete after correcting, workpiece terminal is put to scaling powder for the second time;
Acting as of PLC controller, drives circulation machinery hand to catch the some workpiece of good scaling powder to move and carry out high temperature scolding tin to next station for controlling servomotor;
Acting as of the high temperature wave soldering machine of welding portion, fixing position directly over workpiece that manipulator is grabbed arrives High Temperature Jet solder furnace, the high temperature tin of ejection carries out high-temperature soldering to workpiece;
Acting as of terminal corrector, continues with completing when workpiece after high-temperature soldering moves on to directly over terminal corrector and depresses, workpiece terminal to be corrected at manipulator;
Acting as of the low temperature wave soldering machine of welding portion, carries out low-temperature protection scolding tin by the workpiece terminal after correcting.
2. a kind of automatic tin soldering terminal straightener as claimed in claim 1, is characterized in that, the quantity of described scaling powder box is two, and scaling powder box a and scaling powder box b are the two ends that relative type motor form is arranged on described servomotor.
3. a kind of automatic tin soldering terminal straightener as claimed in claim 1, is characterized in that, described low temperature wave soldering machine and described high temperature wave soldering machine are the two ends that relative type motor structure is arranged on described servomotor.
4. a kind of automatic tin soldering terminal straightener as claimed in claim 1, is characterized in that, described feed mechanism consists of material loading motor and feeding conveyer belt, and described material loading motor is connected with described feeding conveyer belt.
5. a kind of automatic tin soldering terminal straightener as claimed in claim 1, is characterized in that, described cutting agency consists of blanking motor and blanking conveyer belt, and described blanking motor is connected with described blanking conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110042620.8A CN102642062B (en) | 2011-02-22 | 2011-02-22 | Automatic solder terminal straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110042620.8A CN102642062B (en) | 2011-02-22 | 2011-02-22 | Automatic solder terminal straightening machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102642062A CN102642062A (en) | 2012-08-22 |
| CN102642062B true CN102642062B (en) | 2014-12-10 |
Family
ID=46655281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110042620.8A Expired - Fee Related CN102642062B (en) | 2011-02-22 | 2011-02-22 | Automatic solder terminal straightening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102642062B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907622A (en) * | 2006-08-23 | 2007-02-07 | 钱国钧 | Cable terminal automatic tin welding machine |
| CN201446330U (en) * | 2009-06-05 | 2010-05-05 | 富港电子（东莞）有限公司 | Soldering machine |
| CN201708093U (en) * | 2010-06-25 | 2011-01-12 | 厦门顶科电子有限公司 | Relay automatic tin feeding and wetting device |
| CN201979194U (en) * | 2011-02-22 | 2011-09-21 | 王立平 | Novel automatic soldering tin terminal straightener |
-
2011
- 2011-02-22 CN CN201110042620.8A patent/CN102642062B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907622A (en) * | 2006-08-23 | 2007-02-07 | 钱国钧 | Cable terminal automatic tin welding machine |
| CN201446330U (en) * | 2009-06-05 | 2010-05-05 | 富港电子（东莞）有限公司 | Soldering machine |
| CN201708093U (en) * | 2010-06-25 | 2011-01-12 | 厦门顶科电子有限公司 | Relay automatic tin feeding and wetting device |
| CN201979194U (en) * | 2011-02-22 | 2011-09-21 | 王立平 | Novel automatic soldering tin terminal straightener |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102642062A (en) | 2012-08-22 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20170222 |