CN102642062A - Automatic solder terminal straightening machine - Google Patents
Automatic solder terminal straightening machine Download PDFInfo
- Publication number
- CN102642062A CN102642062A CN2011100426208A CN201110042620A CN102642062A CN 102642062 A CN102642062 A CN 102642062A CN 2011100426208 A CN2011100426208 A CN 2011100426208A CN 201110042620 A CN201110042620 A CN 201110042620A CN 102642062 A CN102642062 A CN 102642062A
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- terminal
- scaling powder
- solder furnace
- temperature crest
- powder box
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Abstract
The invention relates to an automatic solder terminal straightening machine; a servo motor, a feeding mechanism, a blanking mechanism, a welding part, a flux box, a terminal straightener and a programmable logic controller (PLC) are arranged on a console; a plurality of mechanical arms are arranged on the servo motor; the welding part consists of a low-temperature crest soldering furnace and a high-temperature crest soldering furnace; and the other ends of the mechanical arms are arranged on the upper ends of the flux box, the terminal straightener, the blanking mechanism, the low-temperature crest soldering furnace and the high-temperature crest soldering furnace. According to the automatic solder terminal straightening machine, the structure is reasonable, the automation degree is high, such processes of flux adding, welding and terminal straightening can be completed automatically, the efficiency can be improved by more than five times and the used amount of tin can be saved by at least 20 percent compared with those of an ordinary half-manual process, so that the product reliability is improved, and the labor intensity of a worker and the dependence on the proficiency of the worker are greatly reduced.
Description
Technical field
The present invention relates to a kind of electronic component and make field, especially a kind of automatic tin soldering terminal arbor press.
Background technology
In recent years, a lot of technologies of high frequency transformer, inductor series products have all had rapid progress aspect mechanization, and only welding this critical process does not have substantial progress aspect automation.Owing to need high temperature (420～550 ℃) welding between winding and the binding post, the high-temperature digestion property of plastic cement often causes the implanted metal terminal of high frequency transformer, inductor series products crooked even get loose, and is difficult to satisfy industry standard.By current technology; Need carry out hand finish or mechanical shock rectification to terminal before the use/shipment, this not only loses time, and also can cause serious injury to metal terminal; Its mechanical strength can reduce greatly, and follow-up solderability also possibly be difficult to welding because of the injury oxidation.
Summary of the invention
To the weak point that exists in the above-mentioned technology, it is a kind of rational in infrastructure that the present invention provides, and automaticity is high, can accomplish the automatic tin soldering terminal arbor press of scaling powder interpolation, welding, terminal rectification automatically.
For realizing above-mentioned purpose; The present invention provides a kind of automatic tin soldering terminal arbor press; Servomotor, feed mechanism, cutting agency, welding portion, scaling powder box, terminal rectifier and PLC controller are installed on operating desk; A plurality of mechanical arms are installed on said servomotor; Said welding portion is made up of low temperature crest solder furnace and high temperature crest solder furnace, and the other end of said mechanical arm is arranged on the upper end of said scaling powder box, said terminal rectifier, said cutting agency, said low temperature crest solder furnace and said high temperature crest solder furnace.
The quantity of said scaling powder box is two, and scaling powder box a and scaling powder box b are the two ends that relative formula form is arranged on said servomotor.
Said low temperature crest solder furnace and said high temperature crest solder furnace are the two ends that relative formula structure is arranged on said servomotor.
Said feed mechanism is made up of material loading motor and feeding conveyer belt, and said material loading motor is connected with said feeding conveyer belt.
Said cutting agency is made up of blanking motor and blanking conveying band, and said blanking motor is connected with said blanking conveying band.
Compared with prior art, the present invention has the following advantages:
Automatic tin soldering terminal arbor press provided by the invention; Servomotor, feed mechanism, cutting agency, welding portion, scaling powder box, terminal rectifier and PLC controller are installed on operating desk; A plurality of mechanical arms are installed on servomotor; Welding portion is made up of low temperature crest solder furnace and high temperature crest solder furnace, and the other end of mechanical arm is arranged on the upper end of scaling powder box, terminal rectifier, cutting agency, low temperature crest solder furnace and high temperature crest solder furnace.The present invention is rational in infrastructure; Automaticity is high, can accomplish technologies such as scaling powder interpolation, welding, terminal rectification automatically, compares with the technology of the existing semi-hand of generally adopting; Can raise the efficiency more than 5 times; Economize on tin amount at least 20%, improved reliability of products, greatly reduce working strength of workers and the dependence of workman's qualification.
Description of drawings
Fig. 1 is a structure chart of the present invention.
The main element symbol description is following:
1 operating desk, 2 servomotors, 3 terminal rectifiers
4 low temperature crest solder furnace, 5 high temperature crest solder furnace
9 scaling powder box a, 10 mechanical wall 11 blanking motors
12 blanking conveying bands, 13 scaling powder box b
The specific embodiment
For clearer statement the present invention, the present invention is done further description below in conjunction with accompanying drawing.
As shown in Figure 1; The present invention provides a kind of automatic tin soldering terminal arbor press; 1 is equipped with servomotor 2, feed mechanism, cutting agency, welding portion, scaling powder box, terminal rectifier 3 and PLC controller 7 on operating desk; A plurality of mechanical arms 10 are installed on servomotor 2; Welding portion is made up of low temperature crest solder furnace 4 and high temperature crest solder furnace 5, and the other end of mechanical arm 6 is arranged on the upper end of scaling powder box, terminal rectifier 3, cutting agency, low temperature crest solder furnace 4 and high temperature crest solder furnace 5.The quantity of scaling powder box is two, and scaling powder box a9 and scaling powder box b13 are the two ends that relative formula form is arranged on servomotor 2.Low temperature crest solder furnace 4 and high temperature crest solder furnace 5 are the two ends that relative formula structure is arranged on servomotor 2.Feed mechanism is made up of material loading motor 7 and feeding conveyer belt 8, and material loading motor 7 is connected with feeding conveyer belt 8.Cutting agency is made up of blanking motor 11 and blanking conveying band 12, and blanking motor 11 is connected with blanking conveying band 12.
The present invention adopts high-strength metal material; According to the relative position and the length of waiting to correct terminal, make the rectification plate with its contraposition, after welding for the first time; Utilize the plastic cement of thermoplastic plastic's skeleton and termination contact also to be in the plastic utmost point short time gap of high temperature (fusion); Let terminal insert in the corresponding funnel hole of rectification plate immediately and keep certain hour, let plastic cement in the process of solidifying, terminal fixed with needed posture, to reach the rectification purpose.
The principle that jet flow is removed residue is the same with the crest Fundamentals of Welding, is that traditional crest welding only is useful in lower temperature (about 265 ℃) environment.Here, through using special high-temperature material and electric machine external, use it at high temperature (about 500 ℃) environment.
Workflow of the present invention is:
1, the workman puts product on feeding conveyer belt, and conveyer belt is delivered to position fixing above the scaling powder box to product, accomplishes two technological actions of material loading and some scaling powder;
2, under PLC control, servomotor drives the mechanical workpiece of having put scaling powder of holding in hand of circulation and moves to next station (high temperature scolding tin);
3, workpiece that manipulator is grabbed arrives the position of fixing directly over the high temperature jet solder stove, and the high temperature tin of ejection welds workpiece;
4, after the completion high-temperature soldering, manipulator continues be with workpiece to move on to directly over the terminal rectifier and depresses, and the workpiece terminal is corrected;
5, after completion was corrected, manipulator lifted, and continues be with workpiece to move on on the scaling powder box 2, and the workpiece terminal is added scaling powder for the second time;
6, add scaling powder after, the manipulator band workpiece and is moved on to low temperature crest solder furnace spout top, and the workpiece terminal is carried out low-temperature protection property scolding tin;
7, behind the completion low temperature scolding tin, the manipulator band workpiece and is moved on to blanking conveying band top, is released in workpiece on the conveyer belt, is seen off by conveyer belt;
8, empty manipulator is got back to the feeding conveyer belt top, grasps another batch workpiece to be processed, 2～7 action above repeating.
More than disclosedly be merely several specific embodiment of the present invention, still, the present invention is not limited thereto, any those skilled in the art can think variation all should fall into protection scope of the present invention.
Claims (5)
1. automatic tin soldering terminal arbor press; It is characterized in that; Servomotor, feed mechanism, cutting agency, welding portion, scaling powder box, terminal rectifier and PLC controller are installed on operating desk; A plurality of mechanical arms are installed on said servomotor; Said welding portion is made up of low temperature crest solder furnace and high temperature crest solder furnace, and the other end of said mechanical arm is arranged on the upper end of said scaling powder box, said terminal rectifier, said cutting agency, said low temperature crest solder furnace and said high temperature crest solder furnace.
2. a kind of automatic tin soldering terminal arbor press as claimed in claim 1 is characterized in that the quantity of said scaling powder box is two, and scaling powder box a and scaling powder box b are the two ends that relative formula form is arranged on said servomotor.
3. a kind of automatic tin soldering terminal arbor press as claimed in claim 1 is characterized in that, said low temperature crest solder furnace and said high temperature crest solder furnace are the two ends that relative formula structure is arranged on said servomotor.
4. a kind of automatic tin soldering terminal arbor press as claimed in claim 1 is characterized in that said feed mechanism is made up of material loading motor and feeding conveyer belt, and said material loading motor is connected with said feeding conveyer belt.
5. a kind of automatic tin soldering terminal arbor press as claimed in claim 1 is characterized in that said cutting agency is made up of blanking motor and blanking conveying band, and said blanking motor is connected with said blanking conveying band.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110042620.8A CN102642062B (en) | 2011-02-22 | 2011-02-22 | Automatic solder terminal straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110042620.8A CN102642062B (en) | 2011-02-22 | 2011-02-22 | Automatic solder terminal straightening machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102642062A true CN102642062A (en) | 2012-08-22 |
| CN102642062B CN102642062B (en) | 2014-12-10 |
Family
ID=46655281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110042620.8A Expired - Fee Related CN102642062B (en) | 2011-02-22 | 2011-02-22 | Automatic solder terminal straightening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102642062B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907622A (en) * | 2006-08-23 | 2007-02-07 | 钱国钧 | Cable terminal automatic tin welding machine |
| CN201446330U (en) * | 2009-06-05 | 2010-05-05 | 富港电子（东莞）有限公司 | Soldering machine |
| CN201708093U (en) * | 2010-06-25 | 2011-01-12 | 厦门顶科电子有限公司 | Relay automatic tin feeding and wetting device |
| CN201979194U (en) * | 2011-02-22 | 2011-09-21 | 王立平 | Novel automatic soldering tin terminal straightener |
-
2011
- 2011-02-22 CN CN201110042620.8A patent/CN102642062B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907622A (en) * | 2006-08-23 | 2007-02-07 | 钱国钧 | Cable terminal automatic tin welding machine |
| CN201446330U (en) * | 2009-06-05 | 2010-05-05 | 富港电子（东莞）有限公司 | Soldering machine |
| CN201708093U (en) * | 2010-06-25 | 2011-01-12 | 厦门顶科电子有限公司 | Relay automatic tin feeding and wetting device |
| CN201979194U (en) * | 2011-02-22 | 2011-09-21 | 王立平 | Novel automatic soldering tin terminal straightener |
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| Publication number | Publication date |
|---|---|
| CN102642062B (en) | 2014-12-10 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20170222 |