CN102602026B - Production device for powder compression molded products - Google Patents
Production device for powder compression molded products Download PDFInfo
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- CN102602026B CN102602026B CN201210084337.6A CN201210084337A CN102602026B CN 102602026 B CN102602026 B CN 102602026B CN 201210084337 A CN201210084337 A CN 201210084337A CN 102602026 B CN102602026 B CN 102602026B
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Abstract
The invention discloses a production device for powder compression molded products, which comprises a frame and is characterized by employing a translational mould vertical circulating mechanism. The circulating mechanism is mounted on the frame and comprises horizontal pushing mechanisms, vertical pushing mechanisms, a positioning mechanism, a mould conveying mechanism, guide mechanisms, a mould pulling mechanism and a stamping mechanism. The horizontal pushing mechanisms include an upper horizontal pushing mechanism and a lower horizontal pushing mechanism, which are respectively mounted on the frame at two ends of the integral production device, and the mounting heights are level to operating planes of pushing guide rails respectively. The vertical pushing mechanisms include a front vertical pushing mechanism and a rear vertical pushing mechanism, which are mounted on the frame of the horizontal pushing mechanisms adjacent to two ends of the integral production device respectively, and the mounting heights are level to operating planes of guide rails respectively. The guide mechanisms are parallelly mounted on two sides of the frame, and the mould pulling mechanism is technically connected with the mould conveying mechanism. By means of the production device, the problems of manual intervention and time coincidence of multiple procedures in continuous production of powder compression molded products are solved.
Description
Technical field
The present invention relates to mechanical transmissioning technology, be specially a kind of process units of powder compression molding product, be mainly used in the batch production of powder compression molding product, be especially applicable to the compression molding product of non-fiber powder as the batch production of abatvoix etc.
Background technology
The general method production that adopts artificial and simple and mechanical combination of the powder compression molding products such as abatvoix: manually, to powder filling in mould, manually control the moulding of press compacting powder, single mold is recycled, and product is manufactured one by one.This preparation method's mould maintains static, powder is put into fixing mould compression molding by artificial or simple and mechanical method, inefficiency, cost is high, operational danger is large, crudy be also difficult to guarantee, die quality is required strict simultaneously, be not easy to maintenance or the replacing of mould, and the time COINCIDENCE PROBLEMS that has manual intervention and multiple operation is produced in serialization, especially, when manufacturing procedure is more and the occasion of complex process, described shortcoming is particularly outstanding.
Summary of the invention
For the deficiencies in the prior art, technical problem to be solved by this invention is: the process units that a kind of powder compression molding product is provided, this device has adopted the upper and lower cycling mechanism of parallel-moving type mould, can Automatic continuous complete the processing and manufacturing of product, have efficient, serialization is produced, easy and simple to handle, safe and reliable, cost-saving, be convenient to mold repair or replacing, floor space little, save the features such as space.
The technical scheme that the present invention solve the technical problem is: the process units that designs a kind of powder compression molding product, comprise frame, it is characterized in that this process units adopts the upper and lower cycling mechanism of parallel-moving type mould, this cycling mechanism is arranged in frame, comprises Level Promoting mechanism, upper and lower pushing mechanism, detent mechanism, mould conveying mechanism, guiding mechanism, mould pulling mechanism and punching mechanism;
Described Level Promoting mechanism comprises upper water horizontal sliding actuation mechanism and lower layer of water horizontal sliding actuation mechanism, and the structures of upper and lower two covers are identical, include buffer, motor cabinet, gear, decelerator, stepper motor, tooth bar, promotion guide rail and base plate; Base plate is connected with frame, promotes guide rail and motor cabinet and is fixed on base plate; Stepper motor is connected on motor cabinet; Tooth bar is connected in and promotes above guide rail, and buffer adopts tight fit mode to be fixed on the working end of tooth bar; Decelerator projecting shaft is installed gear, and adjusts it and highly make it to engage with tooth bar; Described upper and lower Level Promoting mechanism is installed on respectively in the frame at integral production device two ends, and setting height(from bottom) is equal with the working face that promotes guide rail respectively;
Described upper and lower pushing mechanism comprises front upper lower pushing mechanism and rear upper and lower pushing mechanism, the structures of front and back two covers are identical, include buffer stopper, optical axis, linear bearing, guiding rail, moving plate, bottom plate, cylinder connection bracket, cylinder, air cylinder base and upper mounted plate; Cylinder lower end is connected by air cylinder base and frame, and cylinder upper end is connected with moving plate by cylinder connection bracket; Optical axis two ends are connected with bottom plate with upper mounted plate respectively, and upper and lower fixing plate is connected with support body respectively; Move plate between upper and lower fixing plate, and connect together by screw and linear bearing, linear bearing is enclosed within on optical axis; Guiding rail is positioned at moving plate both sides, is parallel to the direction of motion of guiding mechanism; Buffer stopper is arranged on moving plate one side, vertical with the mould direction of motion; Forward and backward upper and lower pushing mechanism is installed on respectively in the frame of integral production device two ends adjacent described Level Promoting mechanism, and setting height(from bottom) is equal with the working face of guiding rail respectively;
Described detent mechanism comprises alignment pin, cylinder and air cylinder support; Cylinder is connected with punching mechanism by air cylinder support; Alignment pin is connected with cylinder screw thread;
Described mould conveying mechanism comprises driven shaft, bearing block, gripper shoe, motor, driving pulley, driven pulley and friction pulley; Gripper shoe is arranged in frame; Motor is hung in gripper shoe; Driving pulley is arranged on the axle of motor; On driving pulley and driven pulley, belt is installed; Driven pulley and friction pulley are arranged on respectively on driven shaft; Bearing block is connected in gripper shoe;
Described guiding mechanism mainly comprises upper strata guiding rail and lower floor's guiding rail, and upper and lower two-layer guiding rail is respectively installed in frame, and is distributed in the both sides of frame, is parallel to the direction of motion of guiding mechanism;
Described mould pulling mechanism is arranged in frame, is connected with mould conveying mechanism technique; Described punching mechanism is stamping machine.
Compared with prior art, the process units design of powder compression molding product of the present invention has adopted the upper and lower cycling mechanism of parallel-moving type mould, can realize the upper and lower cycle operation of parallel-moving type of mould.This mould method of shipment has solved the time COINCIDENCE PROBLEMS of the intervention of the powder compression molding product serialization productive manpower and multiple operation, make automation, serialization, High-efficient Production become possibility, overcome the problem that existing fixed mould is lost time, can not be guaranteed product quality, there is efficient, serialization production, simple in structure, safe and reliable, cost is low, volume is little, the feature such as occupy little space, is suitable for modern industrialization and implements.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the upper and lower cycling mechanism of parallel-moving type mould of a kind of embodiment of process units of powder compression molding product of the present invention;
Fig. 2 is the plan structure schematic diagram of the upper and lower cycling mechanism of parallel-moving type mould of a kind of embodiment of process units of powder compression molding product of the present invention.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing thereof, further narrate the present invention.
The process units of the powder compression molding product of the present invention's design (is called for short process units, referring to Fig. 1-2), comprise frame 7, it is characterized in that this process units adopts the upper and lower cycling mechanism of parallel-moving type mould, this cycling mechanism is arranged in frame 7, comprises Level Promoting mechanism 1, upper and lower pushing mechanism 2, detent mechanism 3, mould conveying mechanism 4, guiding mechanism 5, mould pulling mechanism 6 and punching mechanism 8.
Described Level Promoting mechanism 1 is upper and lower two covers, be called upper water horizontal sliding actuation mechanism and lower layer of water horizontal sliding actuation mechanism, the structure of Liang Tao Level Promoting mechanism is identical, take upper strata Level Promoting mechanism as example, it comprises buffer 1.11, motor cabinet 1.12, gear 1.13, decelerator 1.14, stepper motor 1.15, tooth bar 1.16, promotes guide rail 1.17 and base plate 1.18; Base plate 1.18 is connected with frame 7, promotes guide rail 1.17 and motor cabinet 1.12 and is fixed on base plate 1.18 by bolt and nut; Stepper motor 1.15 is connected on motor cabinet 1.12 by screw; Tooth bar 1.16 is connected in and is promoted above guide rail 1.17 by screw, and buffer 1.11 adopts tight fit mode to be fixed on the working end of tooth bar 1.16; Decelerator 1.14 projecting shafts are installed gears 1.13, and adjust it and highly make it to engage with tooth bar 1.16.Described upper and lower Level Promoting mechanism 1 is installed on respectively in the frame 7 at integral production device two ends, and to promote the working face of guide rail 1.17 equal with (upper and lower) respectively for setting height(from bottom).
Two covers before and after described upper and lower pushing mechanism 2 comprises, be front upper lower pushing mechanism and rear upper and lower pushing mechanism, the structure of two covers is identical, upper and lower pushing mechanism was example in the past, and it comprises buffer stopper 2.20, optical axis 2.21, linear bearing 2.22, guiding rail 2.23, moving plate 2.24, bottom plate 2.25, cylinder connection bracket 2.26, cylinder 2.27, air cylinder base 2.28 and upper mounted plate 2.29; Cylinder 2.27 lower ends are connected by air cylinder base 2.28 and frame 7, and cylinder 2.27 upper ends are connected with moving plate 2.24 by cylinder connection bracket 2.26; The two ends of optical axis 2.21 are connected with bottom plate 2.25 with upper mounted plate 2.29 respectively by screw, and upper mounted plate 2.29 is connected with support body 7 by bolt and nut respectively with bottom plate 2.25; Move plate 2.24 between upper mounted plate 2.29 and bottom plate 2.25, and connect together by screw and linear bearing 2.22, linear bearing 2.22 is enclosed within on optical axis 2.21; Guiding rail 2.23 is positioned at moving plate 2.24 both sides, is parallel to the direction of motion of guiding mechanism 5; Buffer stopper 2.20 is arranged on moving plate 2.24 one sides, vertical with the mould direction of motion.Forward and backward upper and lower pushing mechanism is installed on respectively in the frame 7 of integral production device two ends adjacent described Level Promoting mechanism 1, and setting height(from bottom) is equal with the working face of (forward and backward) guiding rail 2.23 respectively;
Described detent mechanism 3 comprises alignment pin 3.31, cylinder 3.32 and air cylinder support 3.33; Cylinder 3.32 is connected with punching mechanism 8 by air cylinder support 3.33; Alignment pin 3.31 is connected with cylinder 3.32 screw threads;
Described mould conveying mechanism 4 comprises driven shaft 4.41, bearing block 4.42, gripper shoe 4.43, motor 4.44, driving pulley 4.45, driven pulley 4.46 and friction pulley 4.47; Gripper shoe 4.43 by bolt and nut be arranged on frame 7 on; Motor 4.44 is hung in gripper shoe 4.47; Driving pulley 4.45 is mounted on by key on the axle of motor 4.44; On driving pulley 4.45 and driven pulley 4.46, belt is installed; Driven pulley 4.46 is mounted on driven shaft 4.41 by key; Friction pulley 4.47 is arranged on driven shaft 4.41 by key and spring collar; Bearing block 4.42 is connected in gripper shoe 4.43 by bolt and screw;
Described guiding mechanism 5 mainly consists of guiding rail, comprise upper strata guiding rail 5.52 and lower floor's guiding rail 5.51, this upper and lower two-layer guiding rail is connected by screw respectively in frame 7, and is distributed in the both sides of frame 7, is parallel to the direction of motion of guiding mechanism 5;
Described mould pulling mechanism 6 is arranged in frame 7, is connected with mould conveying mechanism 4 techniques; 6 of mould pulling mechanisms are as prior art;
Described frame 7 is rectangular frame, angle bar or square steel, consists of;
Described punching mechanism 8 is stamping machine.Stamping machine embodiment adopts automatic hydraulic stamping machine.
The present invention does not address part and is applicable to prior art.
Process units design of the present invention has adopted the upper and lower cycling mechanism of parallel-moving type mould, the mould of some can be placed on guide rail, it is travelled forward one by one along guide direction, the distance that upper strata pushing mechanism promotes mold movement at every turn equals the length of a mould, when mould arrives operating position, by detent mechanism, brake and accurate location, then by the upper and lower pushing mechanism in front and back and lower layer of water horizontal sliding actuation mechanism along moving in the other direction, thereby realize the cycle operation of mould translation formula.Operation principle and the process of the upper and lower cycling mechanism of described parallel-moving type mould are: when using the upper and lower cycling mechanism of parallel-moving type mould of the present invention, take punching mechanism 8 as original position, by the mould of design quantity, (embodiment is designed to 30, and its concrete quantity can increase or reduce with processing technology demand difference, the mould of embodiment specifically adopts the roller type structure of prior art) along guide direction, be put on guiding mechanism 6, and assurance each position in operation requirement, start upper strata Level Promoting motor 1.15 forwards, driven gear 1.13 rotates, tooth bar 1.16 is travelled forward with buffer 1.11, promotion mould advances to upper plate operation to be stopped, motor 1.15 reverses, tooth bar 1.16 returns to initial position, front upper lower pushing mechanism cylinder 2.27 stretches out picking-up mould, after upper plate operation completes, motor 1.15 forward again, mould is promoted forward, pass through successively material loading, the operations such as online and punching press, complete the compression molding of product, then by friction pulley 4.47, mould is transported to finished product material release location, finally by pulling mechanism 6, mould is delivered to along guide rail direction on the moving plate 2.24 of rear upper and lower pushing mechanism, cylinder 2.27 is retracted, make plate 2.24 and lower floor's guiding rail 5.51 guide surface levels, start lower floor's Level Promoting motor 1.15 continuous rotatings, after push it to one by one on the moving plate 2.24 of front upper lower pushing mechanism, cylinder 2.27 stretches out, make plate 2.24 and upper strata guiding rail 5.52 guide surface levels, thereby complete primary production compression molding manufacture.So repeat the above-mentioned course of work, to realizing 30 punch formings, complete a working cycles, repeatedly repeat this circulation, realize the serialization of abatvoix and produce.
The upper and lower cycling mechanism of parallel-moving type mould of process units of the present invention adopts, lower floor two overlaps motor driven gear tooth bar Level Promoting mechanism 1 and realizes the displacement of die horizontal direction (displacement mode that realizes die horizontal direction forward-reverse of motor driven gear tooth bar herein also can change other modes into: for example cylinder promotes, leading screw promotion etc.), before, rear two put, lower pushing mechanism is realized vertical direction displacement and (with cylinder, is promoted the moving plate realization mode that moves up and down herein and also can change other modes into: for example motor pushing, leading screw promotion etc.), and adopt rational detent mechanism to guarantee mould braking and positioning requirements, in conjunction with mould conveying mechanism, mould pulling mechanism etc. is realized mould shuttling movement, product working (machining) efficiency and quality have significantly been improved.
The upper and lower cycling mechanism of parallel-moving type mould described in process units of the present invention is a kind of mould occupation mode efficiently, although embodiment is for the production line of abatvoix, but it adopts mould produce and have in the associated machines of multiple operation requirement applicable to great majority, can significantly improve product working (machining) efficiency and quality, effectively solve each activity time coincidence and space conflict and mold repair or change the problems such as inconvenient, there is obvious good effect, and be successfully applied on abatvoix automatic assembly line.
Claims (2)
1. the process units of a powder compression molding product, comprise frame, it is characterized in that this process units adopts the upper and lower cycling mechanism of parallel-moving type mould, this cycling mechanism is arranged in frame, comprises Level Promoting mechanism, upper and lower pushing mechanism, detent mechanism, mould conveying mechanism, guiding mechanism, mould pulling mechanism and punching mechanism;
Described Level Promoting mechanism comprises upper water horizontal sliding actuation mechanism and lower layer of water horizontal sliding actuation mechanism, and the structures of upper and lower two covers are identical, include buffer, motor cabinet, gear, decelerator, stepper motor, tooth bar, promotion guide rail and base plate; Base plate is connected with frame, promotes guide rail and motor cabinet and is fixed on base plate; Stepper motor is connected on motor cabinet; Tooth bar is connected in and promotes above guide rail, and buffer adopts tight fit mode to be fixed on the working end of tooth bar; Decelerator projecting shaft is installed gear, and adjusts it and highly make it to engage with tooth bar; Described upper strata, lower layer of water horizontal sliding actuation mechanism are installed on respectively in the frame at integral production device two ends, and setting height(from bottom) is equal with the working face that promotes guide rail respectively;
Described upper and lower pushing mechanism comprises front upper lower pushing mechanism and rear upper and lower pushing mechanism, the structures of front and back two covers are identical, include buffer stopper, optical axis, linear bearing, guiding rail, moving plate, bottom plate, cylinder connection bracket, cylinder, air cylinder base and upper mounted plate; Cylinder lower end is connected by air cylinder base and frame, and cylinder upper end is connected with moving plate by cylinder connection bracket; Optical axis two ends are connected with bottom plate with upper mounted plate respectively, and upper and lower fixing plate is connected with support body respectively; Move plate between upper and lower fixing plate, and connect together by screw and linear bearing, linear bearing is enclosed within on optical axis; Guiding rail is positioned at moving plate both sides, is parallel to the direction of motion of guiding mechanism; Buffer stopper is arranged on moving plate one side, vertical with the mould direction of motion; Forward and backward upper and lower pushing mechanism is installed on respectively in the frame of integral production device two ends adjacent described Level Promoting mechanism, and setting height(from bottom) is equal with the working face of guiding rail respectively;
Described detent mechanism comprises alignment pin, cylinder and air cylinder support; Cylinder is connected with punching mechanism by air cylinder support; Alignment pin is connected with cylinder screw thread;
Described mould conveying mechanism comprises driven shaft, bearing block, gripper shoe, motor, driving pulley, driven pulley and friction pulley; Gripper shoe is arranged in frame; Motor is hung in gripper shoe; Driving pulley is arranged on the axle of motor; On driving pulley and driven pulley, belt is installed; Driven pulley and friction pulley are arranged on respectively on driven shaft; Bearing block is connected in gripper shoe;
Described guiding mechanism mainly comprises upper strata guiding rail and lower floor's guiding rail, and upper and lower two-layer guiding rail is respectively installed in frame, and is distributed in the both sides of frame, is parallel to the direction of motion of guiding mechanism;
Described mould pulling mechanism is arranged in frame, is connected with mould conveying mechanism technique; Described punching mechanism is stamping machine.
2. the process units of powder compression molding product according to claim 1, is characterized in that described punching mechanism is automatic hydraulic stamping machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210084337.6A CN102602026B (en) | 2012-03-28 | 2012-03-28 | Production device for powder compression molded products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210084337.6A CN102602026B (en) | 2012-03-28 | 2012-03-28 | Production device for powder compression molded products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102602026A CN102602026A (en) | 2012-07-25 |
| CN102602026B true CN102602026B (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210084337.6A Expired - Fee Related CN102602026B (en) | 2012-03-28 | 2012-03-28 | Production device for powder compression molded products |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108748601A (en) * | 2018-08-01 | 2018-11-06 | 四川麦笠机械设备有限公司 | Recombined bamboo with guide-localization function or the wooden chill press circulatory system hopper component |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1221861A (en) * | 1967-03-23 | 1971-02-10 | Renato Altieri | A machine for the automatic manufacture of compacted powder blocks |
| US5080573A (en) * | 1989-05-10 | 1992-01-14 | Dorst-Maschinen- Und Anlagenbau Otto Dorst Und Dipl.-Ing. Walter Schlegel Gmbh & Co | Isostatic press for making compacts of powdered ceramic material |
| CN2499224Y (en) * | 2001-07-13 | 2002-07-10 | 王天生 | Multilayer molding machine with automatic loading and unloading device |
| CN201261274Y (en) * | 2008-03-31 | 2009-06-24 | 上海秋林机械有限公司 | High efficacy multi-operating region automatic feed and discharge press |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1269274B (en) * | 1994-11-22 | 1997-03-26 | Carlo Antonio Camorani | METHOD FOR FORMING CERAMIC TILES AND RELATED PLANT |
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2012
- 2012-03-28 CN CN201210084337.6A patent/CN102602026B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1221861A (en) * | 1967-03-23 | 1971-02-10 | Renato Altieri | A machine for the automatic manufacture of compacted powder blocks |
| US5080573A (en) * | 1989-05-10 | 1992-01-14 | Dorst-Maschinen- Und Anlagenbau Otto Dorst Und Dipl.-Ing. Walter Schlegel Gmbh & Co | Isostatic press for making compacts of powdered ceramic material |
| CN2499224Y (en) * | 2001-07-13 | 2002-07-10 | 王天生 | Multilayer molding machine with automatic loading and unloading device |
| CN201261274Y (en) * | 2008-03-31 | 2009-06-24 | 上海秋林机械有限公司 | High efficacy multi-operating region automatic feed and discharge press |
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| CN102602026A (en) | 2012-07-25 |
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Owner name: HEBEI HUIYUAN BUILDING MATERIALS CO., LTD. Free format text: FORMER OWNER: HEBEI UNIVERSITY OF TECHNOLOGY Effective date: 20140416 |
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Inventor after: Guan Yuming Inventor after: Xiao Yanjun Inventor after: Xu Bo Inventor after: Zhang Zhitao Inventor after: Qin Haishan Inventor before: Guan Yuming Inventor before: Xiao Yanjun Inventor before: Xu Bo Inventor before: Zhang Zhitao |
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Free format text: CORRECT: ADDRESS; FROM: 300401 BEICHEN, TIANJIN TO: 068451 CHENGDE, HEBEI PROVINCE Free format text: CORRECT: INVENTOR; FROM: GUAN YUMING XIAO YANJUN XU BO ZHANG ZHITAO TO: GUAN YUMING XIAO YANJUN XU BO ZHANG ZHITAO QIN HAISHAN |
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