CN102599433A - Production method for coarse-cereal artificial rice - Google Patents
Production method for coarse-cereal artificial rice Download PDFInfo
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- CN102599433A CN102599433A CN2012100972875A CN201210097287A CN102599433A CN 102599433 A CN102599433 A CN 102599433A CN 2012100972875 A CN2012100972875 A CN 2012100972875A CN 201210097287 A CN201210097287 A CN 201210097287A CN 102599433 A CN102599433 A CN 102599433A
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Abstract
The invention relates to a production method for coarse-cereal artificial rice, which comprises the following steps: coarse cereals, starch, flour, glutinous rice flour, cassava flour and the like are mixed, then calcium chloride and tripolyglycerol sodium monostearate are added into the mixture by stirring, the obtained mixture is pressed by a flour press machine to be wide noodles, the wide noodles are delivered to a grain press machine with rice grain shape parts and are pressed to form artificial rice grains; and the artificial rice is produced from the artificial rice grains after being dried, cooked, polished and the like. The artificial rice produced by the method is made from coarse cereals and contains various nutrient elements and trace elements; moreover, the artificial rice produced by the method is similar to real rice in the aspects of appearance and mouth feel and is not deformed or broken easily when the artificial rice is soaked, steamed and boiled.
Description
Technical field
The present invention relates to a kind of production method of coarse cereals, relate in particular to a kind of production method with coarse cereals manufacturing synthetic rice.
Background technology
Along with the numerous people living standard improves constantly, numerous people press for have nutrition scienceization, dining table that diversified food gets into the people.Rice is the most edible staple foods of China people; But owing to causing the multiple nutrients material to run off in the process that is worked into rice at paddy; Long its edible rice exists dietary structure single; Therefore the unbalanced defective of nutrition needs a kind of food that various nutrients and trace element can be provided more comprehensively.
The synthetic rice provides a kind of possibility that addresses the above problem; But after existing artificial rice technology adopts plurality of raw materials to mix mostly, process grain of rice shape, carry out steam treatment then, this technology is simple; But defective also is conspicuous; The synthetic rice who generates exactly differs far away with genuine rice on outward appearance and mouthfeel, easy deformation is broken when soaking boiling, does not have the strength road sense of normal rice.
Summary of the invention
The purpose of this invention is to provide a kind of production method that artificial rice prepared from miscellaneous grain crops is arranged; The synthetic rice that this method is produced is processed by coarse cereals; Contain various nutrient elements and trace element, and synthetic rice's outward appearance mouthfeel that this method generates is similar with true rice, not yielding fragmentation when soaking boiling.
The present invention adopts following technical scheme:
A kind of production method of artificial rice prepared from miscellaneous grain crops, it comprises following step:
1) millet, buckwheat, oat, heart of a lotus seed benevolence, black soya bean and corn are pressed after the mixed of 2:1:1:1:1:3 expanded, pulverized through micronizer then, cross 80 mesh sieves, obtain the coarse cereals powder;
The ratio of six kinds of coarse cereals is on the basis of nutrition, to arrange in pairs or groups meticulously, and the ratio of various nutrients and oligo-element is comparatively to meet human body requirements under this ratio, and human body is absorbed more easily.
Expanded method is mixture to be carried out expanded in bulking machine, and the bulking machine swelling temperature is 115 ℃, and the bulking machine engine speed is 160r/min, and the expansion rate of the expanded mixing slag that under this temperature, carries out is maximum, more convenient ultramicro grinding of carrying out next step.
2) following material is mixed by weight proportion: starch 25-30%, glutinous rice flour 8-13%, flour 10%, coarse cereals powder 30%, the powder 20% of cracking rice, tapioca starch 1.5-2% generate the former powder of synthetic rice;
Because the adding of coarse cereals makes the more caking property reduction of a mixture, if the rice that still adopts original technique to produce synthetic rice's generation is not easy the knot grain; The shape disunity, frangible, chewing does not have the chewiness sense; Therefore the present invention is creationary glutinous rice flour and the tapioca starch of having added on the prior art basis, and on the basis of this aforementioned proportion, glutinous rice flour and tapioca starch play cementation; Coarse cereals powder, flour and ground rice are bonded together closely, for good basis has been established in not processing once.
3) above-mentioned mixed material adds in the mixer; The ratio that adds 50-60kg water according to the former powder of every 100kg synthetic rice adds 30-35 ℃ warm water and stirs; Add the salt that accounts for former grain weight amount 0.03% vitamin B1 of synthetic rice, 0.2% bone meal, 0.01% lysine and 1% when stirring; Mixing time 40-55 minute, to be as the criterion former powder of synthetic rice and full and uniform mixing of water; Continue to add accounting for the calcium chloride of the former grain weight amount 0.015% of synthetic rice and 0.1% three polyglycereol monostearate sodium, stirred 5 minutes;
The effect of calcium chloride and three polyglycereol list stearic acid sodium is consolidating agents, add these two kinds of materials after, the artificial rice kernels of generation bonding tightr, the surface is more smooth.
4) will stir the material that the back generates and under the high pressure of 40MPa, spare matter, make fine and smooth more and even that each material mixes;
5) material that even matter in the step 4 is generated is pressed into wide wearing with oodle maker, sends into the particle pressing machine that has rice kernel shape then, is pressed into artificial rice kernels wearing;
6) artificial rice kernels that generates in the step 5 is carried out preliminarily dried, 85 ℃ of baking temperatures, are dried to 28-35% with the moisture content of artificial rice kernels at 20-30 minute drying time;
7) artificial rice kernels that step 6 is obtained is carried out steam cure, adopts 100 ℃ steam treatment artificial rice kernels, makes artificial rice kernels surface gelatinization;
8) grain of rice of gelatinization is dry once more, 90 degrees centigrade of baking temperatures, reduce to 20% with the moisture content in the artificial rice kernels at 40-60 minute drying time;
9) cooling, at room temperature cooling naturally;
10) polishing: the artificial rice kernels of cooling is put into the drum-type polishing machine; Add burnishing oil; The addition of burnishing oil is the 25-30% of artificial rice kernels weight, rolling 10-15 minute, in polishing, carries out further drying; Adopt 55-60 ℃ hot blast that artificial rice kernels is carried out drying, the moisture content of the grain of rice is advanced one drop to below 15%; Said burnishing oil comprises following weight ratio composition: corn mold oil 1.2%, essence 0.02%, carragheen 0.6%, and starch 3%, all the other leach water for rice, and it is to obtain leaching water with adding in every 100kg water after the 2kg rice meal soaks that said rice leaches water.
11) cooling of the grain of rice after will polishing;
12) packing, storage.
Another creative part of the present invention also is the dry method that distributes: dry through three steps; Moisture content with artificial rice kernels drops to 15% once gradually; The dry method that distributes avoided single dry with drying rapidly in the phenomenons such as artificial rice kernels cracking, fragmentation that are easy to generate, the grain of rice of generation has more true rice sense.
The present invention has following technique effect:
1) nutrient balance; The synthetic rice that this method is produced has had the nutriment of rice, flour and coarse cereals concurrently; And wherein added calcium, oligo-elements such as vitamin, adapted to the nutriment of human body needs every day, nutrition leak and the element having avoided causing because of the edible food of refining lack.
2) collocation science, the nutrient of nutriment that the rice that this method is produced is contained and element and human body daily requirement is approximate, can also strengthen according to the needs of human body and nourish.
3) synthetic rice's outward appearance of producing is similar with true rice, and mouthfeel is also distinguished not quite, and is indeformable not broken after the immersion boiling, very near true rice.
The specific embodiment
Embodiment 1
1) millet, buckwheat, oat, heart of a lotus seed benevolence, black soya bean and corn are pressed after the mixed of 2:1:1:1:1:3 expanded, pulverized through micronizer then, cross 80 mesh sieves, obtain the coarse cereals powder;
2) following material is mixed by weight proportion: starch 25%, glutinous rice flour 13%, flour 10%, coarse cereals powder 30%, the powder 20% of cracking rice, tapioca starch 2% generate the former powder of synthetic rice;
3) above-mentioned mixed material adds in the mixer; The ratio that adds 60kg water according to the former powder of every 100kg synthetic rice adds 30-35 ℃ warm water and stirs; Add the salt that accounts for former grain weight amount 0.03% vitamin B1 of synthetic rice, 0.2% bone meal, 0.01% lysine and 1% when stirring; Mixing time 40-55 minute, to be as the criterion former powder of synthetic rice and full and uniform mixing of water; Continue to add accounting for the calcium chloride of the former grain weight amount 0.015% of synthetic rice and 0.1% three polyglycereol monostearate sodium, stirred 5 minutes;
4) will stir the material that the back generates and under the high pressure of 40MPa, spare matter, make fine and smooth more and even that each material mixes;
5) material that even matter in the step 4 is generated is pressed into wide wearing with oodle maker, sends into the particle pressing machine that has rice kernel shape then, is pressed into artificial rice kernels wearing;
6) artificial rice kernels that generates in the step 5 is carried out preliminarily dried, 85 ℃ of baking temperatures, are dried to 28-35% with the moisture content of artificial rice kernels at 20-30 minute drying time;
7) artificial rice kernels that step 6 is obtained is carried out steam cure, adopts 100 ℃ steam treatment artificial rice kernels, makes artificial rice kernels surface gelatinization;
8) grain of rice of gelatinization is dry once more, 90 degrees centigrade of baking temperatures, reduce to 20% with the moisture content in the artificial rice kernels at 40-60 minute drying time;
9) cooling, at room temperature cooling naturally;
10) polishing: the artificial rice kernels of cooling is put into the drum-type polishing machine, add burnishing oil, the addition of burnishing oil is the 25-30% of artificial rice kernels weight; Rolling 10-15 minute; In polishing, carry out further drying, adopt 55-60 ℃ hot blast that artificial rice kernels is carried out drying, the moisture content of the grain of rice is advanced one drop to below 15%; Said burnishing oil comprises following weight ratio composition: corn mold oil 1.2%, essence 0.02%, carragheen 0.6%; Starch 3%, all the other leach water for rice, and it is to obtain leaching water with adding in every 100kg water after the 2kg rice meal soaks that said rice leaches water.;
11) cooling of the grain of rice after will polishing;
12) packing, storage.
The synthetic rice's who is produced by said method the nutrition and the nutrition contrast of rice be as follows: (unit: %, kilocalorie/100g)
Kind moisture protein-fat-carbohydrate crude fibre heat vitamin B1 calcium ferroselenium
The synthetic rice 14 6.1 0.2 86.6 1.6 472 0.015 0.12 0.003 0.0024
Rice 14 4.8 0.6 7 9.4 0.3 356 0.001 0.008 0.001 0.0013
Embodiment 2
1) millet, buckwheat, oat, heart of a lotus seed benevolence, black soya bean and corn are pressed after the mixed of 2:1:1:1:1:3 expanded, pulverized through micronizer then, cross 80 mesh sieves, obtain the coarse cereals powder;
2) following material is mixed by weight proportion: starch 30%, glutinous rice flour 8%, flour 10%, coarse cereals powder 30%, the powder 20% of cracking rice, tapioca starch 2% generate the former powder of synthetic rice;
3) above-mentioned mixed material adds in the mixer; The ratio that adds 60kg water according to the former powder of every 100kg synthetic rice adds 30-35 ℃ warm water and stirs; Add the salt that accounts for former grain weight amount 0.03% vitamin B1 of synthetic rice, 0.2% bone meal, 0.01% lysine and 1% when stirring; Mixing time 40-55 minute, to be as the criterion former powder of synthetic rice and full and uniform mixing of water; Continue to add accounting for the calcium chloride of the former grain weight amount 0.015% of synthetic rice and 0.1% three polyglycereol monostearate sodium, stirred 5 minutes;
4) will stir the material that the back generates and under the high pressure of 40MPa, spare matter, make fine and smooth more and even that each material mixes;
5) material that even matter in the step 4 is generated is pressed into wide wearing with oodle maker, sends into the particle pressing machine that has rice kernel shape then, is pressed into artificial rice kernels wearing;
6) artificial rice kernels that generates in the step 5 is carried out preliminarily dried, 85 ℃ of baking temperatures, are dried to 28-35% with the moisture content of artificial rice kernels at 20-30 minute drying time;
7) artificial rice kernels that step 6 is obtained is carried out steam cure, adopts 100 ℃ steam treatment artificial rice kernels, makes artificial rice kernels surface gelatinization;
8) grain of rice of gelatinization is dry once more, 90 degrees centigrade of baking temperatures, reduce to 20% with the moisture content in the artificial rice kernels at 40-60 minute drying time;
9) cooling, at room temperature cooling naturally;
10) polishing: the artificial rice kernels of cooling is put into the drum-type polishing machine, add burnishing oil, the addition of burnishing oil is the 25-30% of artificial rice kernels weight; Rolling 10-15 minute; In polishing, carry out further drying, adopt 55-60 ℃ hot blast that artificial rice kernels is carried out drying, the moisture content of the grain of rice is advanced one drop to below 15%; Said burnishing oil comprises following weight ratio composition: corn mold oil 1.2%, essence 0.02%, carragheen 0.6%; Starch 3%, all the other leach water for rice, and it is to obtain leaching water with adding in every 100kg water after the 2kg rice meal soaks that said rice leaches water.;
11) cooling of the grain of rice after will polishing;
12) packing, storage.
The synthetic rice's who is produced by said method the nutrition and the nutrition contrast of rice be as follows: (unit: %, kilocalorie/100g)
Kind moisture protein-fat-carbohydrate crude fibre heat vitamin B1 calcium ferroselenium
The synthetic rice 14 5.6 0.2 82.3 1.6 402 0.015 0.12 0.003 0.0024
Rice 14 4.8 0.6 79.4 0.3 356 0.001 0.008 0.001 0.0013
It will be recognized by those skilled in the art, under the prerequisite that does not depart from protection scope of the present invention, can carry out various modifications, variation and combination, and think that this modification, variation and combination are within the scope of originality thought above-mentioned embodiment.
Claims (2)
1. the production method of an artificial rice prepared from miscellaneous grain crops, it comprises following step:
1) millet, buckwheat, oat, heart of a lotus seed benevolence, black soya bean and corn are pressed after the mixed of 2:1:1:1:1:3 expanded, pulverized through micronizer then, cross 80 mesh sieves, obtain the coarse cereals powder;
2) following material is mixed by weight proportion: starch 25-30%, glutinous rice flour 8-13%, flour 10%, coarse cereals powder 30%, the powder 20% of cracking rice, tapioca starch 1.5-2% obtain the former powder of synthetic rice;
3) above-mentioned mixed material adds in the mixer; The ratio that adds 50-60kg water according to the former powder of every 100kg synthetic rice adds 30-35 ℃ warm water and stirs; Add the salt that accounts for former grain weight amount 0.03% vitamin B1 of synthetic rice, 0.2% bone meal, 0.01% lysine and 1% when stirring; Mixing time 40-55 minute, to be as the criterion former powder of synthetic rice and full and uniform mixing of water; Continue to add accounting for the calcium chloride of the former grain weight amount 0.015% of synthetic rice and 0.1% three polyglycereol monostearate sodium, stirred 5 minutes;
4) will stir the material that the back generates and under the high pressure of 40MPa, spare matter, make fine and smooth more and even that each material mixes;
5) material that even matter in the step 4 is generated is pressed into wide wearing with oodle maker, sends into the particle pressing machine that has rice kernel shape then, is pressed into artificial rice kernels wearing;
6) artificial rice kernels that generates in the step 5 is carried out preliminarily dried, 85 ℃ of baking temperatures, are dried to 28-35% with the moisture content of artificial rice kernels at 20-30 minute drying time;
7) artificial rice kernels that step 6 is obtained is carried out steam cure, adopts 100 ℃ steam treatment artificial rice kernels, makes artificial rice kernels surface gelatinization;
8) grain of rice of gelatinization is dry once more, 90 degrees centigrade of baking temperatures, reduce to 20% with the moisture content in the artificial rice kernels at 40-60 minute drying time;
9) cooling, at room temperature cooling naturally;
10) polishing: the artificial rice kernels of cooling is put into the drum-type polishing machine; Add burnishing oil; The addition of burnishing oil is the 25-30% of artificial rice kernels weight, rolling 10-15 minute, in polishing, carries out further drying; Adopt 55-60 ℃ hot blast that artificial rice kernels is carried out drying, the moisture content of the grain of rice is advanced one drop to below 15%;
11) cooling of the grain of rice after will polishing;
12) packing, storage.
2. artificial rice prepared from miscellaneous grain crops as claimed in claim 1; It is characterized in that said burnishing oil comprises following weight ratio composition: corn mold oil 1.2%, essence 0.02%, carragheen 0.6%; Starch 3%; All the other leach water for rice, and it is to obtain leaching water with adding in every 100kg water after the 2kg rice meal soaks that said rice leaches water.
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