Summary of the invention
For the above-mentioned defect that existing elevator shaft wall exists, the object of this invention is to provide a kind of elevator shaft wall adopting combined shaft frame to assemble, adopt the well enclosure of combined shaft frame assembling can the reduction of erection time, save cost, reduce cost, favourable solution ventilation and penetrating light problem, improves installation effectiveness and the installation quality of elevator; Pit operating technique efficiency of the present invention is high, the duration is short, the impact of favourable minimizing pit construction on resident family's daily life.
The object of the invention is to be achieved through the following technical solutions: a kind of elevator shaft wall adopting combined shaft frame to assemble, described metal construction headframe comprises the derrick of more than 2, each described derrick comprises 4 columns and crossbeam, described column is distributed in the corner of derrick, described crossbeam comprises at least 2 back rest, at least 2 left side beams and at least 2 right side beams, the two ends of the described back rest, left side beam and right side beam respectively with upright horizontal to connecting;
Described crossbeam comprises at least 1 front-axle beam and at least 1 door beam, is provided with doorframe between described door beam and the front-axle beam being located at below it, the two ends of described front-axle beam and door beam respectively with upright horizontal to connecting;
Each described derrick comprises Connection Block, described Connection Block can be located at the outside at column or crossbeam two ends, also can be located at the inner side at column or crossbeam two ends, described Connection Block is provided with at least 1 connecting bore, by connecting bore high strength exploitation between each described derrick;
For convenience car guide rail is installed, each described derrick comprises at least 2 pairs of car guide rail framves, often pair of described car guide rail frame is symmetrically set in the inside middle portion of left side beam and right side beam, or is symmetrically set in the inside middle portion of left side beam and right side beam by guide rail bracket connecting element;
Install counter weight guide track for convenience, each described derrick comprises at least 2 pairs of counter weight guide track framves, and often pair of described counter weight guide track frame is symmetrically set in the posterior medial of left side beam and right side beam, or is located at the inner side of the back rest, also can be located at the inner side of left side beam or right side beam; Or often pair of described counter weight guide track frame is symmetrically set in the posterior medial of left side beam and right side beam by guide rail bracket connecting element, or is located at the inner side of the back rest by guide rail bracket connecting element, also can be located at the inner side of left side beam or right side beam by guide rail bracket connecting element;
For convenience of mounting layer door guide rail and landing sill, each described derrick comprises door track connecting element and sill frame, the inner side that described door track connecting element is located at a beam or be located at a beam and top thereof front-axle beam between, described sill is set up in the inner side of the front-axle beam below a beam.
The present invention can improve further, and on the basis of technique scheme, described column comprises stand, the two ends of described front-axle beam and door beam by stand with upright horizontal to connecting; The two ends of the described back rest by stand with upright horizontal to connecting;
Or described column comprises stand, the two ends of described left side beam by stand with upright horizontal to connecting, the two ends of described right side beam by stand with upright horizontal to connecting.
Elevator shaft wall described in above-mentioned two technical schemes also comprises basis or pit hole body, and described metal construction headframe is selected one and is installed on basis or pit hole body;
Described basis is reinforced concrete structure, the corner of described basic upper surface is provided with holding-down bolt, the setting of described holding-down bolt coordinates with the connecting bore on derrick Connection Block, is installed on basis bottom described metal construction headframe by holding-down bolt on even keel;
Described pit hole body comprises the hole wall of horizontally disposed basis and square shape structure, described hole wall is perpendicular to be located on basis and to be connected with primary seals formula, the corner of described hole wall upper surface is provided with holding-down bolt, the setting of described holding-down bolt coordinates with the connecting bore on derrick Connection Block, is installed on the body of pit hole bottom described metal construction headframe by holding-down bolt on even keel;
Described pit hole body adopts ferro-concrete primary concreting to form in constructing at the scene; Or the basis in the body of described pit hole adopts ferro-concrete to build in constructing at the scene, the hole wall in the body of described pit hole adopts reinforced concrete precast member, and the arranged on left and right sides of described hole wall or front and rear sides are preset with the suspension hook of more than 4 symmetrically;
In order to improve the intensity of derrick, making it be not easy to produce deformation, in technique scheme, between the crossbeam of each described derrick and column, being provided with tie rod or brace panel; Or, between the crossbeam of each described derrick, be provided with tie rod or brace panel;
In order to heat-insulating sound-insulating, waterproof of keeping off the rain, prevent foreign material from entering hoistway, in technique scheme, each described derrick comprises hoistway and encloses shielding apparatus, described hoistway encloses shielding apparatus and comprises enclosing to cover plate and enclose and cover board mounting stand, the outside that board mounting stand is located at derrick is covered in described enclosing, and described enclosing is covered plate and be arranged on to enclose by check screw and cover on board mounting stand;
Can accurately dock and location and installation for convenience of upper and lower column during derrick installation, described column comprises upright column joint, inside the top that the bottom of described upright column joint is fixedly arranged on column or bottom, the head of described upright column joint is trapezium structure and coordinates with the bottom of another column or top;
Or described column comprises taper pin and pin-and-hole, described taper pin is located at top or the bottom of column, and described pin-and-hole is located at the bottom of column or top and is coordinated with taper pin.
Advantage of the present invention is:
1, employing metal construction combined shaft frame can the reduction of erection time.The great advantage of metal construction derrick is that the duration is short, because metal construction derrick can be produced in factory normalization, production process has continuity, according to floor number of plies flexible assembling at the scene during installation, the trouble of well enclosure civil engineering can be saved, adopt metal construction derrick can also improve the installation effectiveness of elevator, therefore can reduction of erection time greatly.
2, metal construction combined shaft frame is adopted can to save cost, reduce cost.Metal construction derrick reduces elevator overall cost by following three aspects:
One is the productive costs that can reduce well enclosure.Be 8 layers by aging blocks, the well enclosure of current civil engineering structure or the every terraced cost of metal construction headframe of on-the-spot processing are about 24--25 ten thousand yuan.Metal construction derrick is produced in factory normalization, the productive costs often saving derrick is about 8000--9000 unit, processing, the transport of 8 joint derricks and machine room frame, install, spray paint, enclose the total expenses of covering and be about 16-18 ten thousand yuan, save about 7-8 ten thousand yuan than employing civil engineering well enclosure;
Two is the cost of installation can saving elevator.Because the assembling point of metal construction derrick is prefabricated in factory process, so derrick has good assembling, guide rail and other elevator components can directly be installed on derrick, therefore greatly can improve the installation effectiveness of elevator, save cost of installation;
Three is to reduce pit construction cost.According to calculating, the well enclosure every layer quality of civil engineering structure is about 13-15 ton, the well enclosure that 8 floors are high is about 110-130 ton, because pit foundation load is large, civil engineering well enclosure is high to fundamental importance, and the construction of most of pit all relates to a high pipeline moving costs (about 5-10 ten thousand yuan); And steel structure derrick often saves heavily about 1 ton, its quality is only 1/13 of civil engineering well enclosure, if adopt aluminium alloy tower, its structure is lighter, and quality only has 1/40 of civil engineering well enclosure.Because metal construction derrick geometry is light, pit given tensile load is little, adopts metal construction derrick can reduce pit construction cost, even can save pipeline moving costs.
3, metal construction combined shaft frame favourable solution ventilation and penetrating light problem is adopted.Metal construction derrick does not have fully enclosed well enclosure civil engineering, and the enclosing to cover of derrick surrounding can take mode flexibly, makes hoistway retain certain ventilation and penetrating light function.Derrick encloses and covers materials such as can adopting case hardened glass, cleading, louver and enclose and cover or adopt multiple material to mix to enclose and cover, case hardened glass encloses and covers and can carry out heat insulation process by coating, make it both can heat-insulating sound-insulating, waterproof of keeping off the rain, prevent foreign material from entering, there is again certain light transmission function, thus the impact of lift-mounting on low layer resident family ventilation and lighting is reduced to minimum.
4, metal construction combined shaft frame is adopted can to improve the installation quality of elevator.Because metal construction derrick is produced in factory normalization, the working accuracy of derrick can control, and therefore can improve setting accuracy and the installation quality of elevator, thus the service life of the safety of favourable raising elevator operation and prolongation elevator.
5, employing pit prefabricating technique efficiency is high, the duration is short, little on resident family's impact.Because pit hole of the present invention body can adopt reinforced concrete precast member, therefore favourable raising operating efficiency, shorten the construction period, the impact of pit construction on the daily life of place building resident family can be reduced.
Detailed description of the invention
Embodiment one: as shown in Figure 1, Figure 2 shown in 1, a kind of elevator shaft wall adopting combined shaft frame to assemble, comprise steel structure headframe and pit hole body 13, described steel structure headframe is the number of plies of installing floor according to elevator, assembled by derrick 1 laminations of more than 2 and form, be installed in pit by high strength bolt 108A on even keel bottom described steel structure headframe and cheat on the holding-down bolt 134 of body 13 upper surface.
As shown in Figure 1, each described derrick 1 comprises 4 columns 101, described column 101 is distributed in the corner of derrick 1, be installed with Connection Block 107 top of column 101 and lower horizontal, Connection Block 107 is provided with 4 connecting bores 108, is connected between described each derrick 1 by connecting bore 108 high strength bolt 108A.
Each described derrick 1 comprises 3 back rest, 104,3 left side beam 105A and 3 right side beam 105B, and the two ends of the described back rest 104 laterally connect with column 101 respectively, and the two ends of described left side beam 105A and right side beam 105B also laterally connect with column 101 respectively; For increasing the intensity of derrick 1, between the described back rest 104 and column 101, be provided with brace panel 106A; Also brace panel 106A is provided with between described left side beam 105A and column 101, between described right side beam 105B and column 101.
Each described derrick 1 comprises 2 front-axle beams 102 and 1 door beam 103, described door beam 103 is located between 2 front-axle beams 102, doorframe 25 is provided with between described door beam 103 and the front-axle beam 102 being located at below it, height >=the 2000mm of described doorframe 25, the two ends of described front-axle beam 102 and door beam 103 laterally connect with column 101 respectively; For increasing the intensity of derrick 1, described front-axle beam 102, between door beam 103 and column 101, be provided with brace panel 106A;
See shown in Fig. 1, Fig. 7, Fig. 8, each described derrick 1 comprises 2 car guide rails 110 (Fig. 1 is not shown), 3 pairs of car guide rail framves 111, pressing plate 112 and 3 pairs of guide rail bracket connecting elements 113; Described car guide rail 110 is fixedly arranged on car guide rail frame 111 by pressing plate 112, and described car guide rail frame 111 is fixedly arranged on the inside middle portion of left side beam 105A and right side beam 105B by guide rail bracket connecting element 113 symmetry.As shown in Figure 7, in order to ensure the setting accuracy of car guide rail 110, between car guide rail frame 111 and guide rail bracket connecting element 113, being provided with governing screw or packing ring 114, making car guide rail frame 111 and car guide rail 110 can realize left and right adjustment; Or as shown in Figure 8, described guide rail bracket connecting element 113 symmetry is fixedly arranged on the inside middle portion of left side beam 105A and right side beam 105B, described car guide rail frame 111 is provided with slide opening, and car guide rail frame 111 and car guide rail 110 realize left and right adjustment by governing screw 114 with coordinating of slide opening.
See shown in Fig. 1, Fig. 9, each described derrick 1 comprises 2 counter weight guide tracks 115 (Fig. 1 is not shown), 3 pairs of counter weight guide track framves 116, pressing plate 112 and 3 pairs of guide rail bracket connecting elements 113; Described counter weight guide track 115 is installed on counter weight guide track frame 116 by pressing plate 112, often pair of described counter weight guide track frame 116 is fixedly arranged on the inner side of the back rest 104 by guide rail bracket connecting element 113 symmetry, and (the guide rail bracket connecting element 113 in other embodiments, installing counter weight guide track frame 116 also can be symmetrically set in the posterior medial of left side beam 105A and right side beam 105B; If counterweight is located at left side or the right side of car 2, the guide rail bracket connecting element 113 installing counterweight is correspondingly symmetrically set in the inner side of left side beam 105A or right side beam 105B).In order to ensure the setting accuracy of counter weight guide track 115, counter weight guide track frame 116 is provided with slide opening, and slide opening makes counter weight guide track frame 116 and counter weight guide track 115 can realize left and right adjustment with coordinating of guide rail bracket connecting element 113.
The both sides of the top of car 2 and two bottom sides, counterweight frame are respectively provided with leads boots (Fig. 1 is not shown), lead boots with car guide rail 110, realize directional tagging with coordinating of counter weight guide track 115 to car 2 and counterweight, car 2 and counterweight can only be run up and down along respective guide rail.
See Fig. 1, each described derrick 1 comprises door track connecting element 22 and sill frame 29, between the front-axle beam 102 that described door track connecting element 22 is located at a beam 103 and top thereof (also can be located at the inner side of a beam 103), door track connecting element 22 is provided with screw or bolt for mounting layer door guide rail; The inner side of the front-axle beam 102 below a beam 103 is located at by described sill frame 29, and described sill frame 29 is for mounting layer gate sill.
The height of derrick 1 described in the present embodiment adapts with the story height filling terraced building, and the story height that this example fills terraced building is 3000mm, therefore the height of each derrick 1 is also 3000mm.For convenience of processing, transport and install, derrick 1 can carry out standardized production in factory, and plant produced is not by weather effect, and production process has continuity, can the reduction of erection time, improves derrick work efficiency and working accuracy.The derrick 1 of the present embodiment takes overall processing method when producing, overall processing method is all adopted affixed (namely welding) with the connection of column 101 front-axle beam 102, door beam 103, the back rest 104 and left side beam 105A, right side beam 105B, and the derrick after affixed is integral type derrick.Integral type derrick geometry is firm, and working accuracy is high, but oad is large, and transport and installation are inconvenient a little and cost is higher.
The installation of integral type derrick can adopt lift-on/lift-off system or load on top system.Lift-on/lift-off system is as heap building blocks, is sling by derrick 1, successively superpose installation from low to high by crane; Load on top system adopts dedicated hydraulic equipment by first segment derrick from bottom jack-up, second section derrick is put into, after both are affixed by high strength bolt, then by second section derrick from bottom jack-up in its underpart, Section of three derrick is put into again in its underpart ... so analogize, until install final section derrick.
See shown in Fig. 1, Figure 10, because the quality of integral type derrick is large, for convenience of the location docking of upper and lower derrick connecting bore 108 when installing, the Connection Block 107 on described column 101 top is provided with protruding taper pin 101B, the Connection Block 107 of described column 101 bottom is provided with the pin-and-hole 101C coordinated with taper pin 101B, and Connection Block 107 arranges the installation effectiveness that taper pin 101B and pin-and-hole 101C can improve integral type derrick.
Hoistway is the space of elevator cage operation, is the place that the various mechanical electric equipment of elevator is installed.In order to ensure the normal work of various equipment in hoistway, ensureing the safe in operation of car, outside derrick, being necessary that arranging hoistway encloses shielding apparatus.Arranging object that hoistway encloses shielding apparatus is in order to sunshading and heat-insulating, waterproof of keeping off the rain, sound insulation and noise reduction prevent foreign material from entering car, makes hoistway keep good working environment and security context.
As shown in figure 22, described hoistway encloses shielding apparatus and comprises enclosing to cover plate 31 and enclose and cover board mounting stand 32, and the outside that board mounting stand 32 is located at derrick 1 is covered in described enclosing, and described enclosing is covered plate 31 and be arranged on to enclose by check screw 33 and cover on board mounting stand 32.Described enclosing is covered plate 31 and can be adopted cleading, case hardened glass or louver etc.The advantage of cleading is that cost is lower, heat insulation performance good, but light transmission is poor, facing is attractive in appearance not, and the cleading of band metal surface also gets rusty easily; The advantage of case hardened glass is that light transmission is good, facing is attractive in appearance, can not get rusty, but thermal insulation is poor, easily cause hoistway high temperature, and then affect the service life of elevator, solution is the insulating moulding coating of the outside face spraying high-quality at case hardened glass, and to form one heat insulating coat, the case hardened glass after spraying heat insulating coat still has certain light transmission.
As previously mentioned, described well enclosure also comprises pit hole body 13.As Figure 17--shown in 19, described pit hole body 13 comprises the hole wall 132 of horizontally disposed basic 130 and square opening shape structure, the corner of described hole wall 132 upper surface is embedded with the high-strength foundation bolt 134 for installing bottom layer derrick, (not shown) is welded with the mattress 135 in the wall 132 of hole in the lower end of holding-down bolt 134, the setting of holding-down bolt 134 coordinates with the connecting bore 108 on bottom derrick Connection Block, described hole wall 132 be erected in basis 130 on and affixed with basic 130 sealed types, the oad of described basic 130 surroundings is greater than corresponding more than the oad 200mm of hole wall 132.
In order to ensure that pit hole body 13 has enough bearing capacities and intensity, pit hole body 13 adopts reinforced concrete structure.The construction of pit hole body 13 can adopt casting method, prefabrication or build prefabrication, and the present embodiment adopts and builds prefabrication.The hole wall 132 of building prefabrication adopts reinforced concrete precast member, and ferro-concrete cast in situs is used on 130, basis, and the working procedure of building prefabrication is;
1, dig and cheat hole, compacting soil layer, the end will be cheated by cement mortar floating;
2, basis 130 double layer bar 135 used is put at the end, hole;
3, prefabricated pit wall 132 reinforced concrete member.As shown in Figure 18, Figure 20, punching block can be adopted time prefabricated, in punching block, insert hole wall 132 mattress 135 used, pre-embedded anchoring bolts 134 and suspension hook 138 in the hole that punching block is preset also weld with mattress 135, and then cement injection mortar, tamping are until its dry forming;
4, hole wall 132 preformed part is hung in the desired location in hole, hole, by the mattress 135 of wall 132 lower end, hole and mattress 135 weld together on basis 130;
5, pre-buried Power Ground line bottom basis 130, cement injection mortar tamping in hole, until reach the design thickness on basis 130;
6, measured by level indicator, make the upper surface of hole wall 132 keep horizontality;
7, remove cement mortar unnecessary in pit, make the upper surface on basis 130 keep formation state, buffer base is installed, outside the wall 132 of hole, backfill the earthwork and tamp soil layer.
Build prefabrication and just can backfill the earthwork after watering underpin 130, within 10 days, just steel structure derrick can be installed afterwards, therefore greatly can improve operating efficiency, the reduction of erection time of pit, reduce the impact of pit construction on resident family's daily life.
In order to prevent the inclination of derrick and keep the squareness of derrick, wall-attaching equipment should be added between derrick and body of wall.Wall-attaching equipment can adopt direct wall-attaching equipment or indirect wall-attaching equipment according to the actual conditions of building.As shown in figure 15, direct wall-attaching equipment comprises wall-attached frame 117 and enters wall screw 120, enters wall screw 120 and imbeds in body of wall 6, and wall-attached frame 117 is installed in derrick 1 and with to enter wall screw 120 affixed; As shown in figure 16, indirect wall-attaching equipment comprises wall-attached frame 117, gap bridge connecting rod 118, cross bar 119 and enters wall screw 120.Wall-attached frame 117 one end connects with derrick 1, the other end connects with the wall screw 120 that enters imbedding body of wall 6, both sides enter between wall screw 120 to be provided with cross bar 119, the effect of cross bar 119 holds out against into wall screw 120, make it unlikelyly get loose, simultaneously between derrick 1 with cross bar 119 for being connected gap bridge connecting rod 118 to install vestibule.Due to elevator, rear pit basis is installed and likely sedimentation occurs, adopt indirect wall-attaching equipment to connect derrick 1 so general.When adopting indirect wall-attaching equipment, the connection between wall-attached frame 117 and body of wall 6, derrick 1 should adopt vertical hinged.
Embodiment two: the present embodiment is substantially identical with upper example, difference is that described derrick adopts a point frame processing method.Divide frame processing method to be that combined shaft frame 1 is resolved into left frame, right frame, side arm and after-frame, then process respectively, then be assembled into integral type derrick at the scene.
Figure 2 shows that left frame right elevation.The two ends of 2 columns 101 and 3 left side beam 105A, described left side beam 105A that described left frame comprises left side laterally connect with described 2 columns 101 respectively; For gaining in strength, between described left side beam 105A and column 101, being provided with brace panel 106A, between described left side beam 105A, being provided with hog frame 106B; Described left frame also comprises car guide rail 110 and 3 car guide rail framves 111, the inside middle portion of 3 left side beam 105A is located at by described car guide rail frame 111 by guide rail bracket connecting element 113, described car guide rail 110 is located at (see Fig. 7, Fig. 8 Suo Shi) on car guide rail frame 111 by pressing plate 112; The inner side of described column 101 is provided with stand connecting panel 109A, and described stand connecting panel 109A is for connecting side arm and after-frame.
Figure 3 shows that right frame right elevation, left frame and right frame are left and right being symmetrical arranged, and the structure of right frame is identical with left frame with method of attachment.
Figure 4 shows that side arm back view.Described side arm comprises 2 stands, 109,2 front-axle beams 102 and 1 door beam 103 of front side, described door beam 103 is located between 2 front-axle beams 102, doorframe 25 is provided with between door beam 103 and the front-axle beam 102 being located at below it, height >=the 2000mm of described doorframe 25, the two ends of described front-axle beam 102 and door beam 103 laterally connect with described 2 stands 109 respectively, and stand 109 can adopt angle steel or channel-section steel processing; Described side arm comprises door track connecting element 22 and sill frame 29, between the front-axle beam 102 that described door track connecting element 22 is located at a beam 103 and top thereof (also can be located at the inner side of a beam 103), door track connecting element 22 is provided with screw or bolt for mounting layer door guide rail; The inner side of the front-axle beam 102 below a beam 103 is located at by described sill frame 29, and sill frame 29 is for mounting layer gate sill; For increasing the intensity of side arm, described front-axle beam 102 and be provided with brace panel 106A between door beam 103 and column 101.
Figure 5 shows that after-frame front elevation.Described after-frame comprises 2 stands 109 and 3 back rest 104 of rear side, and the two ends of described 3 back rest 104 laterally connect with stand 109 respectively, and stand 109 can adopt angle steel or channel-section steel processing, for gaining in strength, is provided with hog frame 106B between the described back rest 104; Brace panel 106A is provided with between the back rest 104 and column 101; Described after-frame also comprises 2 counter weight guide tracks 115 and 3 pairs of counter weight guide track framves 116, the inner side of the back rest 104 is located at by described counter weight guide track frame 116 by guide rail bracket connecting element 113, described counter weight guide track 115 is located at (as shown in Figure 9) on counter weight guide track frame 116 by pressing plate 112.
The another kind of technical scheme of the present embodiment is: laterally connected with the stand 109 in left side respectively at the two ends of described 3 left side beam 105A and form new left frame; The two ends of described 3 right side beam 105B are laterally connected with the stand 109 on right side respectively and forms new right frame; The two ends of described front-axle beam 102 and door beam 103 are laterally connected with the column 101 of front side respectively and forms new side arm; The two ends of described 3 back rest 104 are laterally connected with the column 101 of rear side respectively and forms new after-frame.Except above-mentioned improvement, in this programme, other structure of left frame, right frame, side arm and after-frame is substantially identical with such scheme, does not repeat them here.
Compare with embodiment one, although the present embodiment job operation is different, be assembled into both structures after integral type derrick substantially identical.Figure 6 shows that the assembly drawing of left frame, right frame, side arm and after-frame, as seen from the figure, stand 109 set up by column 101 described in the present embodiment, the two ends of described front-axle beam 102 and door beam 103 are laterally connected with column 101 by stand 109, the two ends of the described back rest 104 are also laterally connected with column 101 by stand 109, and described left side beam 105A and right side beam 105B then directly laterally connects with column 101.Another technical scheme of the present embodiment is: the two ends of described left side beam 105A are laterally connected with column 101 by stand 109, the two ends of described right side beam 105B are laterally connected with column 101 by stand 109, the two ends of described front-axle beam 102 and door beam 103 then directly laterally connect with column 101, and the two ends of the described back rest 104 also directly laterally connect with column 101.
When installing at the scene, first the left frame and right frame that are provided with Connection Block 107 can be fixed in respectively pit hole body 13 left, on the holding-down bolt 134 of right both sides, again by side arm, after-frame is placed in left frame respectively, between right frame, calibrate with theodolite after the squareness of each frame again by side arm, after-frame respectively with left frame, right frame is located by connecting (or positioning welding) by high strength bolt 108A, for increasing the structural strength of horizontal direction between each point of frame, between described front-axle beam 102 and left side beam 105A and right side beam 105B, the brace panel 106A of horizontal direction is respectively provided with between the described back rest 104 and left side beam 105A and right side beam 105B.After bottom derrick installation is good, the installation method of its last layer derrick can be analogized by this.
Divide the great advantage of frame processing method to be that convenient processing, particularly transport and cost of installation are lower, can not use large lifting equipment during installation, fabricating yard is unrestricted; Its shortcoming is that each point of frame is assembled into the precision after whole frame and intensity not as integral type derrick, and each point of frame positions connection after preferably first being calibrated by squareness when assembling again.
The height of the present embodiment each point of frame adapts with the story height filling terraced building, and the story height that this example fills terraced building is 3000mm, therefore the height of each point of frame is also 3000mm.In other embodiments, although the height of each point of frame can be selected flexibly, each point of frame should not be too high, oversize, otherwise be easily out of shape in processing, transportation, and will adopt weight-lifting equipment when installing.
Except embodiment, derrick of the present invention and pit hole body also have other technologies scheme available.
One, derrick
1, individual layer derrick and multilayer derrick
Derrick 1 of the present invention is in plant produced, Assembling, often save derrick to be decomposed into left frame, right frame, side arm and after-frame and to process, and then be assembled into integral type derrick, there is the feature of drillability rate, composability, therefore be referred to as combined shaft frame, be called for short derrick, because derrick adopts metallic material to make, therefore also can be described as metal construction derrick.The width of derrick 1 and the degree of depth and lift car type selecting adaptive, its height can be selected within the specific limits, but by the restriction of material, processing, transport and mounting condition, the height of derrick 1 generally should more than 12 meters.Because front-axle beam 102, door beam 103, the back rest 104, left side beam 105A and right side beam 105B are the beam of horizontally set, so can be referred to as crossbeam, the magnitude setting of described front-axle beam 102, door beam 103, the back rest 104, left side beam 105A and right side beam 105B roughly depends on the height of derrick 1.Even be highly the derrick 1 of below 3000mm, also at least 2 back rest 104, at least 2 left side beam 105A, at least 2 right side beam 105B are comprised, and at least 1 front-axle beam 102 and at least 1 door beam 103, namely every side at least should have two crossbeams to connect with column 101.
Doorframe 25 is for mounting layer door.Doorframe 25 is set for convenience, no matter be integral type derrick or point posture derrick, the height of derrick 1 preferably adapts with the story height filling terraced building, and should be the integral multiple of story height, if story height is 3 meters, so the height of derrick 1 can select 3 meters, 6 meters, 9 meters or 12 meters.For convenience of processing, transport and installation, the ideal height of derrick 1 adapts with the individual layer story height filling terraced building, the derrick 1 adapted with individual layer story height can be described as single layer combination formula derrick, be called for short individual layer derrick, the derrick 1 adapted with multi-story layer height can be described as multi-layer combined type derrick, is called for short multilayer derrick.Derrick described in above-mentioned 2 embodiments is individual layer derrick.Figure 21 is depicted as multilayer derrick and cheats body with pit and coordinate scheme of installation.The structure of multilayer derrick and method of attachment substantially identical with individual layer derrick, difference is that the quantity that every side crossbeam is arranged is different, and the quantity that car guide rail frame 111, counter weight guide track frame 116, doorframe 25 are arranged is different.
2, machine room frame
Existing elevator can be divided into machine room elevator and machine-roomless lift.Be machine-roomless lift described in embodiment, therefore metal construction headframe top is not provided with machine room.If there is machine room elevator, machine room is generally located at the top of well enclosure, therefore described headframe also comprises machine room frame.The structure of machine room frame is roughly the same with individual layer derrick, machine room frame comprises 4 columns 101, the top of column 101 and bottom are provided with Connection Block 107, and the side, front, rear, left and right four of machine room frame is respectively provided with at least 2 crossbeams, and described crossbeam connects with the column 101 of homonymy respectively.Machine room erection has the machine room door for maintainer's turnover, and machine room frame is arranged on top layer derrick 1 by the Connection Block 107 of bottom with high strength bolt 108A, and the top of machine room frame is provided with awning, and awning is provided with thermal insulation layer.In order to solve the heat dissipation problem in hoistway and machine room frame, awning and bottom derrick are also provided with ventilator tube, make the air in hoistway realize cooling by natural flow; In machine room, can automatic exhausting equipment be set further, automatically starts exhaust equipment cooling when hoistway or machine room reach certain high temperature.
3, tie rod or brace panel
The effect of tie rod or brace panel 106A is the overall construction intensity increasing derrick 1.Tie rod is strip, and its effect mainly " is drawn ", and brace panel is tabular, and its effect is mainly strengthened.If the vertical size of crossbeam is comparatively large, tie rod or brace panel 106A also can not be established.Tie rod in embodiment or brace panel 106A are located between crossbeam and column 101, and in other embodiments, tie rod or brace panel 106A also can be located between the crossbeam of homonymy.As adopted a point frame processing method, being assembled between the side arm of integral type derrick and left frame, right frame and after-frame and left frame, brace panel 106A can being horizontally disposed with between right frame, to increase the intensity of derrick, as shown in Figure 6.
4, derrick material
Column 101 can adopt round steel pipe or square steel tube, also can adopt the shaped steel such as angle steel, tee-steel, I-beam section, channel-section steel, but preferably adopts round steel pipe or square steel tube, because round steel pipe or square steel tube have better intensity.Crossbeam can adopt square steel tube (comprising section is rectangular square steel tube), also can adopt the shaped steel such as angle steel, tee-steel, I-beam section, channel-section steel.
Derrick material both can adopt shaped steel, also can adopt aluminium alloy extrusions.For steel, although aluminum alloy price is higher, aluminium alloy tower quality light (relative density of aluminum alloy only has 0.35 of steel), the intensity that compares and relative specific stiffnesses high, can not get rusty, surface, can be non-maintaining for a long time without the need to carrying out process of spraying paint.Because aluminium alloy tower structure is light, pit given tensile load is little, adopts aluminium alloy tower can reduce pit construction cost, even can implement without pit, exempt from pipeline migrating technology, significantly save pipeline moving costs.Aluminium alloy tower has very large promotional value and application prospect.
5, the connection between derrick
Connected by high strength bolt 108A between derrick 1, this connection can be located between column 101, also can be located between crossbeam.In order to ensure the Joint strenght between derrick 1, the point of connection between column 101 or crossbeam must arrange Connection Block 107.Described Connection Block 107 can be located at the outside at column 101 or crossbeam two ends, also the inner side at column 101 or crossbeam two ends can be located at, described Connection Block 107 can be schistose texture (as shown in Fig. 1 or Fig. 6), also can be block structure (as seen in figures 11 or 12), described Connection Block 107 is provided with at least 1 connecting bore 108, is connected between each described derrick 1 by connecting bore 108 high strength bolt 108A.
Except described in embodiment, the connection between derrick 1 also can select following technical proposals:
Figure 11 shows that angle steel column connection diagram.Column 101 is angle steel, described crossbeam (being respectively front-axle beam 102 and left side beam 105A shown in figure) outside that is each and angle steel column 101 is affixed, Connection Block 107 is fixedly arranged on the inner side of column 101 top and bottom, Connection Block 107 is provided with connecting bore 108, be provided with horizontal brace panel 106A inside angle steel column 101, connected by connecting bore 108 high strength bolt 108A between derrick 1;
Figure 12 shows that square tube beam connection diagram.Column 101 is square tube or angle steel, described crossbeam (being respectively front-axle beam 102 and left side beam 105A shown in figure) is square tube, described Connection Block 107 is located in the pipe at crossbeam (being respectively front-axle beam 102 and left side beam 105A shown in figure) two ends, described Connection Block 107 and crossbeam two ends are provided with the connecting bore 108 cooperatively interacted, and are connected between derrick 1 by connecting bore 108 high strength bolt 108A;
Figure 13 shows that angle steel crossbeam connection diagram.Described column 101 and crossbeam (being respectively front-axle beam 102 and left side beam 105A shown in figure) all adopt angle steel, described front-axle beam 102 and left side beam 105A end be the overlap welding of 90 ° of angles and with column 101 inside affixed, front-axle beam 102 and left side beam 105A lap are provided with connecting bore 108, be provided with horizontal brace panel 106A inside angle steel column 101, connected by connecting bore 108 high strength bolt 108A between derrick 1;
Figure 14 shows that upright column joint coordinates schematic diagram with square tube column.Described column 101 is square tube, for convenience of the connection between upper and lower column 101, described column 101 comprises upright column joint 101A, the bottom of described upright column joint 101A is fixedly arranged in the square tube of column 101 top or bottom, and the head of upright column joint 101A is ladder-shaper structure and coordinates with the mouth of pipe of column 101.When derrick lifts, the column mouth of pipe of upper strata derrick is just sheathed on the head of upright column joint 101A, and upper and lower column 101 can accurately be docked and location and installation.
Two, pit hole body
Bottom derrick can be arranged on the wall 132 of hole, also can be arranged on basis 130.If be arranged on basis 130, the upper surface on basis wants pre-embedded anchoring bolts 134, and the setting of holding-down bolt 134 will coordinate with the connecting bore 108 on bottom derrick, and must weld with the mattress in basis.
Except described in embodiment, the construction of pit hole body can also adopt casting method or prefabrication.Casting method inserts template die in the hole, hole dug at the scene or punching block carries out primary concreting, until its dry forming; The hole body of employing casting method is solid firmly, waterproof, seepage control performance is good, but the pre-buried of holding-down bolt 134 is not easily located, and hole body upper surface not easily keeps horizontal surface, thus likely affects the setting accuracy of derrick; Meanwhile, the most of operations of casting method completes at the scene, constructs time-consuming, if run into rainy weather, the duration often drags very long, can cause larger impact to resident family's daily life.
Prefabrication at factory's continuous working and can carry out standardized production, not by weather effect, can the reduction of erection time, and raise the efficiency, reduce costs, less on resident family's daily life impact.Adopt prefabrication can by basis 130 with hole wall 132 together with integral prefabricated, also can bulk-breaking prefabricated; Integral prefabricated structural strength is high, in-site installation saving of work and time, but hole body is heavy, and transport, installation difficulty are comparatively large, and is comparatively difficult to ensure the horizontal surface of card hole body upper surface.Bulk-breaking prefabrication transports, installation difficulty is less, but more integral prefabricated method is time-consuming, and the horizontal surface that need ensure the reliability that basis 130 and hole wall 132 are connected when preformed part is installed in cheating and cheat wall 132 upper surface, its waterproof, seepage control performance also needs reinforcement.