CN102581399B - Electrolytic machining device for seam cluster of static blade lid of shaver and machining process - Google Patents
Electrolytic machining device for seam cluster of static blade lid of shaver and machining process Download PDFInfo
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- CN102581399B CN102581399B CN201210051381.7A CN201210051381A CN102581399B CN 102581399 B CN102581399 B CN 102581399B CN 201210051381 A CN201210051381 A CN 201210051381A CN 102581399 B CN102581399 B CN 102581399B
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Abstract
The invention discloses an electrolytic machining device for the seam cluster of the static blade lid of a shaver and a machining process, belonging to the technical field of mechanical machining of the static blade lid of a shaver, including: a plane cathode, a forming cathode, a frock clamp, a pulse power source, a machine tool motion control system, a transmission device, an electrolyte temperature control system, an electrolyte circulating filtration system, a working box, a working platform and a machine tool workbench, characterized in that the seam cluster of the static blade lid is machined in a step-by-step electrolytic machining method, the wall thickness of the parts of blank seam cluster of the static blade lid to be machined is first reduced to 0.12+0.02mm from 0.5mm via the plane cathode, and then, in a manner of intermittent backspacing and feeding, in cooperation with forward flow and lateral flow compound flushing manner, the seam cluster of the static blade lid is machined via the forming cathode. The machining process of the seam cluster is stable, the machining precision is high, and the width of the seam slit can reach 0.22+0.02mm.
Description
Technical field
The present invention relates to the quiet cutter lid of a kind of shaver group and stitch electrolytic machining device and technological method for processing thereof, belong to the quiet cutter lid Machining Technology of shaver field.
Background technology
Shaver is a kind of family expenses lift face instrument of repairing male sex's beard, temples that is used for shaving, and has easily and fast, safe and comfortable feature, and it is mainly made up of shell, motor, Jing Daogai, inner blade and interior cutter knife rest.When shaver work, inner blade and quiet cutter interior surface close fit, beard and hair stretch in its slot from Jing Daogai outside, and inner blade High Rotation Speed and Jing Daogai form relative motion, thereby the beard stretching into and hair scissors are cut away.
The processing of the quiet cutter lid of shaver group seam is owing to relating to the application of multi-disciplinary intersection and new technology, new technology, and therefore, in the development course of shaver, quiet cutter lid group stitches processing needs very high technical merit always.Its processing technology mainly contains numerical control milling processing, fine electric spark processing, micro-electrochemical machining processing etc.
The quiet cutter lid of numerical control milling processing shaver group seam at present, processing technology is relatively ripe, but in process, cutter produces loss, Jing Daogai easily produces distortion, and the quiet cutter lid of moulding slot cutting edge exists again overlap, burr and is difficult to remove completely, and therefore shaver comfort is lower.Laser Processing has the feature of high-energy, high clearance, can be used in theory quiet cutter lid group and stitch processing, but due to Laser Processing exist recast layer and micro-crack to narrow slit, particularly the serviceability impact of fine group's seam is very large, therefore yet there are no the research of the quiet cutter lid of Laser Processing shaver group seam.Offshore company once adopted the quiet cutter lid of fine electric spark processes group seam, because equally distributed electrode manufacturing cost is high, and in process there is loss in electrode, the uniformity that causes quiet cutter lid group to stitch processing is poor, in addition the same with Laser Processing, there is recast layer and thermal stress in fine electric spark processing, therefore quiet cutter lid group stitches in processing less employing fine electric spark processing technology.
Electrolyzed Processing is to utilize electrochemical metal anodic solution principle to realize a kind of technique of workpiece machine-shaping.Compared to other processing technologys, Electrolyzed Processing has that the range of work is wide, working (machining) efficiency is high, surface quality is good, instrument is lossless, does not have the advantages such as machine cut power, is particularly suitable for the batch machining of the quiet cutter lid of shaver group seam.
The quiet cutter lid group of current electrolysis processing stitches shape and mostly is single oblique long groove shape, and mostly is monocycle group crack structure.Single plagioclase groove structure, because slot striped is with low uncertainty, lines are coarse, make to shave sharp not, monocycle group crack structure, due to the annular too wide easy generation distortion of the face width degree depression that shaves, cause shaving unclean, also can affect the intensity of shaver Jing Daogai, shortened its service life.
Summary of the invention
The present invention is directed to the deficiency that the quiet cutter lid of current shaver group stitches electrolytic processing process, propose the quiet cutter lid of a kind of shaver workable, that cost is low group and stitch electrolytic machining device and technological method for processing thereof, realize high-quality, the highly-efficient processing of dicyclo, the quiet cutter lid of special-shaped shaver group seam.
In order to realize above-mentioned goal of the invention, technical scheme of the present invention is:
The quiet cutter lid of a kind of shaver group stitches electrolytic machining device, comprise Electrolyzed Processing system, and electrolyte circulation system, electrolyte circulation system is used for to Electrolyzed Processing system input and output Working electrolyte, described Electrolyzed Processing system comprises platen, work box, transmission device, the pulse power and machine tool motion control system, work box bottom is fixedly installed on platen by workbench, in work box, be provided with cathode assembly, liquid storage fluid cavity and frock clamp, liquid storage fluid cavity is stretched in transmission feeding axle one end from top, and at this transmission feeding shaft end, cathode assembly is set, on described transmission feeding axle, offer the inlet opening being connected with electrolyte circulation system, quiet cutter lid blank is arranged on liquid storage fluid cavity bottom by frock clamp, cathode assembly is established with quiet cutter lid bland position vertically opposite, machine tool motion control system is for regulation and control transmission device, the pulse power for forming machining voltage between Jing Daogai blank and cathode assembly.
Described cathode assembly comprises Shaped Cathode, Shaped Cathode comprises outer ring processing negative electrode and inner ring processing negative electrode simultaneously, outer ring processing negative electrode and inner ring processing negative electrode concentric fit, circumference is radially uniformly distributed sheet projection, and it is corresponding that sheet projection and quiet cutter lid blank group stitch working position.
Described liquid storage fluid cavity is made up of top cover labyrinth and lower seal chamber, lower seal chamber sidewall is offered liquid outlet, at this liquid outlet, fluid switch is set simultaneously, slipper seal setting between top cover labyrinth and transmission feeding axle, cathode assembly is slidably connected by arranging between back pressure cover and seal chamber.
Described cathode assembly also comprises planar cathode, and the inlet opening of electrolyte is offered at this planar cathode center.
Described electrolyte circulation system comprises electrolyte temperature control system, circulate electrolyte filtration system, and wherein electrolyte temperature control system is used for heating electrolyte and maintains electrolyte temperature stable; Circulate electrolyte filtration system is for circulating filtration electrolyte.
One is stitched the quiet cutter lid of electrolytic machining device processing shaver group by the quiet cutter lid of described shaver group and is stitched electrolytic processing process method, comprise following technological process: first, quiet cutter lid blank group is stitched to working position attenuate, adopt planar cathode to stitch working position to quiet cutter lid blank group and carry out Electrolyzed Processing, make corresponding quiet cutter lid blank group stitch working position wall thickness reduction; Then, carry out the Electrolyzed Processing of quiet cutter lid group seam, Shaped Cathode adopts intermittently rollback feeding mode, processes group's seam in Jing Daogai blank thinning area.
Described electrolyte is the sodium nitrate aqueous solution of concentration 50g/L～100g/L, sodium nitrate aqueous solution temperature 25
+1 ℃, electrolyte inlet pressure is 0.4～0.6Mpa, and outlet pressure is 0.2～0.3Mpa.
Planar cathode is processed quiet cutter lid blank, and feed speed is 0.2mm/min～0.3mm/min, and machining voltage is 8～12V; Shaped Cathode is processed quiet cutter lid group seam, and machining voltage is 5～7V.
Described intermittence, rollback feeding mode was: feeding adds man-hour, make pulse power supply; When rollback, break impulse power supply, Shaped Cathode rollback at intermittence repeatedly, until process finishing, wherein, intermittently determine according to formula (1) by rollback feeding process velocity, rollback speed is definite according to formula (2), in formula,
for negative electrode feeding process velocity,
for negative electrode
the speed of inferior rollback,
for the desirable corrosion rate of quiet cutter lid,
for corrosion rate modifying factor,
for corrosion rate
place's machining gap,
for corrosion rate is reduced to 0 place's machining gap,
for single feeding process time (corrosion rate by
be reduced to 0),
for the single rollback time, (corrosion rate returns to by 0
),
for pulse power occupy ratio,
for current efficiency,
for the volume electrochemical equivalent of quiet cutter lid metal,
for electrolytic conductivity,
for the voltage between quiet cutter lid blank, Shaped Cathode,
for quiet cutter lid group stitches the decomposition voltage of processing.
Beneficial effect of the present invention is: the quiet cutter lid group that (one) the present invention provides stitches electrolytic processing process, working (machining) efficiency is high, surface quality good, compared with numerical control milling, be easy to realize the Precision Machining of the quiet cutter lid of complicated shape group seam, and the quiet cutter lid of moulding slot cutting edge non-trimming, burr, shaver comfort is high.(2) the present invention adopts intermittently rollback feeding of Shaped Cathode, coordinates forward flow and lateral flow compound flushing liquid, and process is stable, the processing high conformity of dicyclo, special-shaped quiet cutter lid group seam.(3) the present invention adopts substep electrochemical machining method to process quiet cutter lid group seam, and planar cathode is first stitched working position attenuate by quiet cutter lid blank group, and Shaped Cathode is reprocessed out group's seam, and group's seam machining accuracy is high, and slot width can reach 0.22
+0.02mm.
Accompanying drawing explanation
Fig. 1 is that the quiet cutter lid of shaver of the present invention group stitches electrolytic machining device overall structure schematic diagram;
Fig. 2 is that the quiet cutter lid of shaver of the present invention group stitches electrolytic machining device work box inner structure schematic diagram;
Fig. 3 is that the quiet cutter lid of shaver group stitches processing district electrolyte stream to schematic diagram;
Fig. 4 is the outer ring processing cathode construction schematic diagram of Shaped Cathode;
Fig. 5 is the inner ring processing cathode construction schematic diagram of Shaped Cathode;
Fig. 6 is that the quiet cutter lid of shaver of the present invention group stitches the front schematic diagram of processing;
Fig. 7 is that the quiet cutter lid of shaver of the present invention group stitches the rear schematic diagram of processing;
Fig. 8 is intermittently rollback and pulse power Synchronization Control schematic diagram of Shaped Cathode.
In figure: 1, sealing ring briquetting, 2, transmission feeding axle, 3, transmission device, 4, sealing ring, 5, back pressure cover, 6, top cover labyrinth, 7, the pulse power, 8, machine tool motion control system, 9, Pressure gauge, 10, planar cathode, 11, fluid switch, 12, quiet cutter lid blank, 13, lower seal chamber, 14, engage sleeves, 15, fastening screw nut, 16, backstay, 17, holder, 18, workbench, 19, platen, 20, electrolytic bath, 21, temperature controller, 22, heater, 23, filter, 24, overflow valve, 25, cell liquor pump, 26, pressure regulator valve, 27, work box, 28, mount pad screw, 29, engage sleeves hold-down screw, 30, annular seal space hold-down screw, 31, back pressure cover hold-down screw, 32, seal cover hold-down screw, 33, briquetting hold-down screw, 34, Shaped Cathode, 35, outer ring processing negative electrode, 36 inner ring processing negative electrodes, 37, quiet cutter lid group stitches working position.
The specific embodiment
Be illustrated in figure 1 the quiet cutter lid of shaver group and stitch electrolytic machining device, this device comprises: planar cathode 10, frock clamp, the pulse power 7, machine tool motion control system 8, transmission device 3, electrolyte temperature control system, circulate electrolyte filtration system, work box 27, workbench 18, platen 19, wherein, the pulse power 7, machine tool motion control system 8 is connected with transmission device 3, temperature controller 21 is connected to form electrolyte temperature control system with the heater 22 that is placed in electrolytic bath 20, the cell liquor pump 25 being connected with electrolytic bath 20, filter 23, overflow valve 24, pressure regulator valve 26 forms circulate electrolyte filtration system and is connected in work box 27, work box 27 is connected with workbench 18, workbench 18 is fixed on platen 19.
Shown in Fig. 2, in work box, comprise: holder 17, engage sleeves 14, fastening screw nut 15, backstay 16, lower seal chamber 13, top cover labyrinth 6, transmission feeding axle 2, back pressure cover 5, wherein, holder 17 is installed on workbench 18 by mount pad screw 28, lower seal chamber 13, engage sleeves 14 is by annular seal space hold-down screw 30, engage sleeves hold-down screw 29 connection fixing bases 17, quiet cutter lid blank 12 is installed on backstay 16 tops, backstay 16 by fastening screw nut 15 and and engage sleeves 14 between screw thread be pressed in engage sleeves 14, top cover labyrinth 6 is connected in lower seal chamber 13 by seal cover hold-down screw 32, planar cathode 10, Shaped Cathode 34 is connected in transmission feeding axle 2, back pressure cover 5 overlaps hold-down screw 31 by back pressure and is installed on planar cathode 10 or Shaped Cathode 34, between transmission feeding axle 2 and top cover labyrinth 6, be provided with insulated enclosure circle 4, sealing ring 4 is by briquetting hold-down screw 33, sealing ring briquetting 1 is fixed in top cover labyrinth 6 concave grooves.
Fig. 4, Shaped Cathode 34 shown in Fig. 5, be combined to form by outer ring processing negative electrode 35 and inner ring processing negative electrode 36, when wherein Shaped Cathode 34 is installed, the dowel hole of outer ring processing negative electrode 35, inner ring processing negative electrode 36 and transmission feeding axle 2 inserts alignment pin and positions, then by sunk screw by outer ring process negative electrode 35, inner ring processing negative electrode 36 is fixedly connected with transmission feeding axle 2.
The quiet cutter lid of shaver group stitches electrolytic processing process flow process, first adopts planar cathode 10, and 12 groups of seam working position wall thickness of quiet cutter lid blank are thinned to 0.12 by 0.5mm
+0.02mm, Shaped Cathode 34 adopts the intermittently feeding mode of rollback again, coordinates forward and the compound liquid-charging type of side direction, processes group's seam on Jing Daogai blank 12.The process of the quiet cutter lid of planar cathode 10 Electrolyzed Processing blank 12 is: open circulate electrolyte filtration system, as shown in Fig. 1 arrow, it is 25 that electrolyte keeps temperature through temperature controller 21, heater 22
+1 ℃, through circulate electrolyte filtration system circulating filtration, enter processing district by planar cathode 10 liquid outlets, flow out in gap through back pressure cover 5, lower seal chamber 13, reenter circulate electrolyte filtration system by work box 27, the pulse power 7 switches on to quiet cutter lid blank 12, planar cathode 10, and machine tool motion control system 8 is controlled planar cathode 10 with 0.2mm/min～0.3 mm/min speed feeding processing, by 12 groups of seam working position wall thickness reductions to 0.12 of quiet cutter lid blank
+0.02mm, wherein, regulates all adjustable back pressures of gap in fluid switch 11 and back pressure cover 5, lower seal chamber 13, thereby reduces the fluctuation of flow field, processing district, improves the stability of process.Shaped Cathode 34 is processed quiet cutter lid group seam, similar with planar cathode 10 process, the main distinction is that Shaped Cathode 34 adopts the intermittently feeding mode of rollback, electrolyte flows into processing district from the gap of Shaped Cathode 34 centre bores and muscle shape projection, forms forward flow and lateral flow compound flushing liquid as shown in Figure 3.
Shaped Cathode rollback feeding at 34 intermittence rule as shown in Figure 8, make pulse power supply 7, machine tool motion control system 8 makes Shaped Cathode 34 fast feeds to quiet cutter lid blank 12 surfaces, start intermittently rollback, Shaped Cathode 34 at a slow speed feeding is processed, in the time that quiet cutter lid blank 12 ablation speed drop to zero, first break impulse power supply 7, machine tool motion control system 8 makes the quick rollback of Shaped Cathode 34 to quiet cutter lid blank 12 surperficial fixed positions, impel processing district electrolyte to upgrade, renewal completes, Shaped Cathode 34 advances to initial retracted position simultaneously and rapidly, form machining gap, reclose the pulse power 7, carry out next round processing, Shaped Cathode rollback at 34 intermittence repeatedly, until process finishing.
Described quiet cutter lid group stitches electrolytic processing process, and being chosen as of machined parameters, prepares the sodium nitrate aqueous solution of low concentration 50g/L～100g/L, and electrolyte temperature control system keeps sodium nitrate aqueous solution temperature 25
+1 ℃, electrolyte inlet pressure is 0.4～0.6 Mpa, and outlet pressure is 0.2～0.3Mpa, planar cathode is processed quiet cutter lid blank, and feed speed is 0.2mm/min～0.3mm/min, and machining voltage is 8～12V, Shaped Cathode is processed quiet cutter lid group seam, and machining voltage is 5～7V.
Described Shaped Cathode intermittently rollback rule is: feeding adds man-hour, make pulse power supply, when rollback, break impulse power supply, Shaped Cathode rollback at intermittence is repeatedly, until process finishing, wherein, intermittently rollback feeding process velocity is determined according to formula (1), and rollback speed is determined according to formula (2), wherein
for negative electrode feeding process velocity,
for negative electrode
the speed of inferior rollback,
for the desirable corrosion rate of quiet cutter lid,
for corrosion rate modifying factor,
for corrosion rate
place's machining gap,
for corrosion rate is reduced to 0 place's machining gap,
for single feeding process time (corrosion rate by
be reduced to 0),
for the single rollback time, (corrosion rate returns to by 0
),
for pulse power occupy ratio,
for current efficiency,
for the volume electrochemical equivalent of quiet cutter lid metal,
for electrolytic conductivity,
for the voltage between quiet cutter lid blank, Shaped Cathode,
for quiet cutter lid group stitches the decomposition voltage of processing.
Wherein definite method of machining gap is: machining gap is △
1time, quiet cutter lid blank 12 corrosion rates are
, the electrolyte region between Shaped Cathode 34 and quiet cutter lid blank 12 comprises Electrolyzed Processing product bubble hydrogen and metal hydroxides hardly, and machining gap is △
2time, quiet cutter lid blank 12 corrosion rates are 0, now because the electrolyte region between Shaped Cathode 34 and quiet cutter lid blank 12 has almost been full of Electrolyzed Processing product bubble hydrogen and hydroxide, and cannot discharge from machining area smoothly, stop proceeding of Electrolyzed Processing.
Claims (7)
1. the quiet cutter lid of a shaver group stitches electrolytic machining device, comprise Electrolyzed Processing system, and electrolyte circulation system, electrolyte circulation system is used for to Electrolyzed Processing system input and output Working electrolyte, it is characterized in that: described Electrolyzed Processing system comprises platen, work box, transmission device, the pulse power and machine tool motion control system, work box bottom is fixedly installed on platen by workbench, in work box, be provided with cathode assembly, liquid storage fluid cavity and frock clamp, liquid storage fluid cavity is stretched in transmission feeding axle one end from top, and at this transmission feeding shaft end, cathode assembly is set, on described transmission feeding axle, offer the inlet opening being connected with electrolyte circulation system, quiet cutter lid blank is arranged on liquid storage fluid cavity bottom by frock clamp, cathode assembly and the vertically opposite setting of quiet cutter lid bland position, machine tool motion control system is for regulation and control transmission device, the pulse power for forming machining voltage between Jing Daogai blank and cathode assembly, described cathode assembly comprises Shaped Cathode, Shaped Cathode comprises outer ring processing negative electrode and inner ring processing negative electrode simultaneously, outer ring processing negative electrode and inner ring processing negative electrode concentric fit, circumference is radially uniformly distributed sheet projection, and it is corresponding that sheet projection and quiet cutter lid blank group stitch working position, described cathode assembly also comprises planar cathode, and the inlet opening of electrolyte is offered at this planar cathode center.
2. the quiet cutter lid of shaver group stitches electrolytic machining device as claimed in claim 1, it is characterized in that: described liquid storage fluid cavity is made up of top cover labyrinth and lower seal chamber, lower seal chamber sidewall is offered liquid outlet, at this liquid outlet, fluid switch is set simultaneously, between top cover labyrinth and transmission feeding axle, sliding sealing device is set, cathode assembly is slidably connected by arranging between back pressure cover and seal chamber.
3. the quiet cutter lid of shaver group stitches electrolytic machining device as claimed in claim 2, it is characterized in that: described electrolyte circulation system comprises electrolyte temperature control system, circulate electrolyte filtration system, wherein electrolyte temperature control system is used for heating electrolyte and maintains electrolyte temperature stable; Circulate electrolyte filtration system is for circulating filtration electrolyte.
4. one kind is stitched the quiet cutter lid of electrolytic machining device processing shaver group by the quiet cutter lid of shaver group described in above arbitrary claim and stitches electrolytic processing process method, it is characterized in that: comprise following technological process: first, quiet cutter lid blank group is stitched to working position attenuate, adopt planar cathode to stitch working position to quiet cutter lid blank group and carry out Electrolyzed Processing, make corresponding quiet cutter lid blank group stitch working position wall thickness reduction; Then, carry out the Electrolyzed Processing of quiet cutter lid group seam, Shaped Cathode adopts intermittently rollback feeding mode, processes group's seam in Jing Daogai blank thinning area.
5. the quiet cutter lid of shaver group stitches electrolytic processing process method as claimed in claim 4, it is characterized in that: described electrolyte is the sodium nitrate aqueous solution of concentration 50g/L～100g/L, 25 ± 1 ℃ of sodium nitrate aqueous solution temperature, electrolyte inlet pressure is 0.4～0.6Mpa, and outlet pressure is 0.2～0.3Mpa.
6. the quiet cutter lid of shaver group stitches electrolytic processing process method as claimed in claim 5, it is characterized in that: planar cathode is processed quiet cutter lid blank, and feed speed is 0.2mm/min～0.3mm/min, and machining voltage is 8～12V; Shaped Cathode is processed quiet cutter lid group seam, and machining voltage is 5～7V.
7. the quiet cutter lid of shaver group stitches electrolytic processing process method as claimed in claim 6, it is characterized in that: described intermittence, rollback feeding mode was: feeding adds man-hour, make pulse power supply; When rollback, break impulse power supply, Shaped Cathode rollback at intermittence repeatedly, until process finishing, wherein, intermittently determine according to formula (1) by rollback feeding process velocity, rollback speed is definite according to formula (2), in formula, v
jfor negative electrode feeding process velocity, v
hfor the speed of the n time rollback of negative electrode, v
afor the desirable corrosion rate of quiet cutter lid, c is corrosion rate modifying factor, Δ
1for corrosion rate v
aplace's machining gap, Δ
2for corrosion rate is reduced to 0 place's machining gap, T
jfor single feeding, (corrosion rate is by v process time
abe reduced to 0), T
hfor the single rollback time, (corrosion rate returns to v by 0
a), D is pulse power occupy ratio, and η is current efficiency, and w is the volume electrochemical equivalent of quiet cutter lid metal, and k is electrolytic conductivity, and U is the voltage between quiet cutter lid blank, Shaped Cathode, and δ E is that quiet cutter lid group stitches the decomposition voltage of Electrolyzed Processing,
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| CN102837089A (en) * | 2012-07-31 | 2012-12-26 | 天津大学 | Electrolyte for electrolytically machining engineering machinery material and preparation method thereof |
| CN103658884B (en) * | 2013-12-31 | 2016-04-20 | 常州工学院 | The electrical conductivity On-line Control device and method of electrolyte in a kind of Electrolyzed Processing |
| CN105127526B (en) * | 2015-09-02 | 2020-06-19 | 广东工业大学 | Disc-type scanning electrode mask micro-electrolysis discharge machining system and machining method |
| CN106541192A (en) * | 2017-01-19 | 2017-03-29 | 常州工学院 | A kind of hex hole electrolytic machining device |
| CN111992824A (en) * | 2020-08-21 | 2020-11-27 | 扬州大学 | Thin-wall case surface shallow cavity structure electrolytic machining device and electrolytic machining method thereof |
| CN113210773A (en) * | 2021-05-28 | 2021-08-06 | 厦门大学 | Method and processing device for removing large allowance by generating electrolysis of high-hardness material internal spline |
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| CN101633065A (en) * | 2009-07-30 | 2010-01-27 | 南京航空航天大学 | Microscale pulse electrolysis jet processing system and processing method thereof |
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| JPH11197946A (en) * | 1998-01-13 | 1999-07-27 | Isuzu Motors Ltd | Abrasive grain flow electrolytic polishing method and its working device |
| CN1212214C (en) * | 2003-04-29 | 2005-07-27 | 南京航空航天大学 | Technique for electrolysis processing fine slits and its devices |
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