CN102580937B - Method for realizing live cleaning of secondary equipment - Google Patents

Method for realizing live cleaning of secondary equipment Download PDF

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CN102580937B
CN102580937B CN201110433378.7A CN201110433378A CN102580937B CN 102580937 B CN102580937 B CN 102580937B CN 201110433378 A CN201110433378 A CN 201110433378A CN 102580937 B CN102580937 B CN 102580937B
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cleaning
secondary equipment
secondary device
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cleaning agent
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CN102580937A (en
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彭军宏
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Guangzhou Huaying Electric Technology Co Ltd
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Abstract

The invention relates to a method for cleaning, dedusting and descaling secondary equipment, in particular to a method for realizing live cleaning of secondary equipment. During live operation of the secondary equipment, live cleaning agents are used for flushing or spray-washing the secondary equipment through a cleaning device, and a recovery device is used for recovering dirt. On the premise that the secondary equipment is not powered off and does not stop running, various dirt such as dust, greasy dirt, moisture, salt, metal dust, carbon stains and the like on the surface and in a deep layer of the equipment can be safely and efficiently cleaned, high safety of high insulation, non-toxicity, non-combustibility, corrosion resistance and the like is achieved, and the gap of safely cleaning the secondary equipment in live operation in the prior art is filled. The method makes a great breakthrough, and has fine application prospect in the field of secondary equipment maintenance.

Description

The method of realizing live cleaning of secondary equipment
Technical field
The present invention relates to a kind of method that secondary device cleans, relate in particular to a kind of secondary device method that safety is cleaned in charging operation situation.
Background technology
Electrical equipment (Electrical Equipment) refers to the general designation to equipment such as generator, transformer, power circuit, breakers in power system, mainly comprises primary equipment and secondary device.Primary equipment refers to be directly used in produces and uses electric energy, the electrical equipment higher than secondary device voltage, mainly comprises generator (motor), transformer, breaker, insulator, isolating switch, automatic switch, contactor, knife-like switch, bus, transmission line of electricity, power cable, reactor, motor etc.Secondary device refers to the accessory equipment that primary equipment is supervised, measures, controls, protects, regulated, and comprises meter meter, as voltmeter, ammeter, power meter, the electric energy meter electrical parameter for measuring circuit; Insulating monitor; Control and recoil simulator, as terminal box, control box, observing and controlling cabinet, shared device cabinet; Relay protection and automatics, as relay, automatics, relay-set, power distribution cabinet etc., for monitoring the operation conditions of primary system, abnormal reaction and accident, then act on breaker rapidly, protects control; DC power supply device, as batteries, dc generator, silicon rectifier device, control flow, switch cubicle etc., supplies with and controls the dc source of protection use and with DC load and emergency lighting electricity consumption etc.; High-frenquency current blocking device, terminal box, mechanism case and other.
Visible secondary device is highly sophisticated device, and the maintenance requirement of equipment is more taller than primary equipment, the major requirement of safeguarding of primary equipment guarantees electric insulation, and the maintenance of secondary device guarantees electric insulation except requiring, and also combustibility, corrosivity, toxicity is had to strict requirement.Secondary device produces all kinds of dirt particles of absorption that potential difference and static can directivity in running, unavoidably can adsorb the fouling products such as dust in atmospheric environment, greasy dirt, moisture, salinity, metal dirt, charcoal stain and form to pile up.Affect the normal heat radiation of each assembly in electric panel cabinet, cause temperature anomaly to raise, also make the easier moisture absorption of each assembly in electric panel cabinet, cause insulation to decline; More may directly cause each assembly loose contact in electric panel cabinet, easily on circuit board, form short circuit or microcircuit, may cause control, measuring and controlling equipment dropout, distortion; Under wet condition, these pollutants that contain salt, acid, alkaline matter become electrolyte, electric conductivity strengthens, and insulaion resistance reduces, and leakage current increases, easily cause short circuit, electric arc, heat radiation is bad and the accident such as equipment malfunction work, these all will form larger potential safety hazard.
Traditionally, the way of cleaning fouling products is in the situation that cutting off the electricity supply, with hairbrush or the wiping of cloth tiger, this method inconvenient operation, the gap that hand reaches cannot be cleared up, and inefficiency, cleaning effect is poor, security is low, also carries out in the situation that cutting off the electricity supply, the equipment that affects moves normally.Grid cut-off cannot be powered, and greatly affects the normal work of people and life.In recent years, people start to research and develop some products and try hard to improve this situation, the Chinese patent that is 200810140989.0 such as application number discloses a kind of high-pressure electrification detergent, by weight percentage, by transformer oil 40-50%, naphtha 40-50%, clear solvent naphtha 7-11% and bleeding agent 0.5-1.5%, total amount is 100% as raw material, to make, and packs above-mentioned raw materials into stirred tank, under 10-20 ℃, 1 atmospheric pressure, reacts and can be made into for 1.5-2.5 hour.Although this high-pressure electrification detergent has the feature of high insulation, but just the insulator for on-line operation cleans, insulator belongs to primary equipment, during cleaning, only require and guarantee electric insulation, combustibility, corrosivity, toxicity etc. are not required, and the contained composition of this high-pressure electrification detergent is oiliness cleaning material, after cleaning, can form one deck oil film, if be applied in the secondary pollution that very easily causes greasy dirt on the highly sophisticated devices such as secondary device, and physics and electrical characteristic due to secondary device, can cause a lot of safety problems.Up to the present, for secondary device, in charging operation, carry out the research that safety cleans and remain blank out, how to realize safety, efficiently secondary device carried out to charged cleaning and remain and be difficult to the problem that breaks through.
Summary of the invention
The present invention is directed to the cleaning of the highly sophisticated devices such as secondary device, except requiring high insulation, also require nontoxic, do not fire, free from corrosion high security, explored secondary device is not being had a power failure, not under the prerequisite of work out of service, safety, the various dusts of cleaning equipment surface and deep layer efficiently, greasy dirt, moisture, salinity, metal dirt, the fouling products such as charcoal stain, object is to provide a kind of method of realizing live cleaning of secondary equipment, thoroughly solve the safety problem of the charged cleaning of secondary device highly sophisticated device, and method is simple to operate, easily realize, in protection secondary device, can well protect operating personnel's personal safety.In secondary device area of maintenance, have a good application prospect.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
The method of a kind of realizing live cleaning of secondary equipment of the present invention, described secondary device is the secondary device of electric power system, electric power system comprises generator, transformer, power circuit, breaker or transformer station, in secondary device charging operation, with electrified cleaning agent, by cleaning device, secondary device is rinsed or hydro-peening, to remove secondary device, in running, owing to producing potential difference and static, adsorb the dust in atmospheric environment, greasy dirt, moisture, salinity, the fouling products of metal dirt or charcoal stain, the power-off clean and maintenance of carrying out out of service in prior art, with hairbrush or the wiping of cloth tiger, not only cleaning intensity is large, and open again and need debugging etc. after equipment downtime, operating cost significantly increases and has caused great waste, in the present invention, secondary device does not need power-off, can carry out down in working order clean and maintenance, except easy to operate simple, save a lot of unnecessary wastes, also guarantee that not affecting equipment moves normally, electrical network can normal power supply, do not affect the normal work of people and life.Charged cleaning process is physical process, and chemical reaction does not occur, the impacts such as secondary device can not be corroded, damage.
As preferably, described secondary device comprises meter meter, as voltmeter, ammeter, power meter, the electric energy meter electrical parameter for measuring circuit; Insulating monitor; Control and recoil simulator, as terminal box, control box, observing and controlling cabinet, shared device cabinet; Relay protection and automatics, as relay, automatics, relay-set, power distribution cabinet etc., for monitoring the operation conditions of primary system, abnormal reaction and accident, then act on breaker rapidly, protects control; DC power supply device, as batteries, dc generator, silicon rectifier device, control flow, switch cubicle etc., supplies with and controls the dc source of protection use and with DC load and emergency lighting electricity consumption etc.; High-frenquency current blocking device, terminal box or mechanism case and other.
As preferably, described electrified cleaning agent is neutral cleaners, safe and reliable, nontoxic, do not burn, corrosion-free, can meet the maintenance requirement that secondary device is so high completely.
As preferably, described electrified cleaning agent is the mixture of surfactant, cleaning additive, rust inhibitor and defoamer, surfactant is the aromatic derivant of aliphatic derivatives or aliphatic hydrocarbon, there is oleophylic and hydrophilic group simultaneously, be the main component of electrified cleaning agent, fouling products is had to strong wetting, solubilising and emulsifying capacity; Cleaning additive is NaOH or potassium hydroxide, and surfactant generation synergy, strengthens dirt-removing power, prevents precipitation, makes solution clarification, antifreeze, anticorrosion; Rust inhibitor is natrium nitrosum, tertiary sodium phosphate, sodium hydrogen phosphate, sodium phosphate trimer, sodium metasilicate or sodium carbonate, is not corroded after secondary device is cleaned, not damaged; Defoamer is one or more in organosiloxane, octanol, silicone oil, aliphatic hydrocarbon, NPE, polyvinylether, owing to producing foam in cleaning process, can cause gas to be detained, extended reaction time, unnecessarily consumed power more, add defoamer can make cleaning process complete more quickly and efficiently, and obtain better cleaning performance; Described cleaning device is sprayer, injector, sprayer, spray gun or watering can, and electrified cleaning agent sprays to secondary device under certain pressure, can impel reaction more complete, and cleaning performance is better.
As preferably, described surfactant is one or more in sodium alkyl benzene sulfonate, sodium alkyl sulfonate, sodium alkyl sulfate, AEO, oxirane, expoxy propane, polyethylene glycol stearate diester, horse Lay acid Nonyl pheno ester salt, fatty acid methyl ester ethoxylate, triethanolamine oleate, alkyl phosphate, amidophosphoric acid ester, phenolic ether Thorny alcohol ether, phosphate, AEO.Because be the charged cleaning for secondary device, so the insulating properties of Surfactant, nontoxic, non-corrosiveness and non-flammability have certain requirement.
As preferably; in every 100 grams of described electrified cleaning agent, contain 78.5 grams of surfactants, 13.2 grams of cleaning additives, 6.7 grams of rust inhibitors and 1.6 grams of defoamers; through experimental results show that; charged cleaning performance is very desirable; owing to producing potential difference and static, to adsorb fouling products safety, the high-efficiency washing of dust, greasy dirt, moisture, salinity, metal dirt or charcoal stain in atmospheric environment clean in running for secondary device; there is not leaky, and cleaned rear to secondary device without any corrosion with damage.
As preferably, described electrified cleaning agent also contains appropriate enzyme preparation, and enzyme preparation is one or more in lipase, amylase, alkali protease.Enzyme preparation is a kind of biologic product, add in electrified cleaning agent and can carry out biochemical reaction to corresponding fouling products, as can making grease class dirt, decomposes in lipase, amylase can starch-splitting class dirt, alkali protease hydrolyzable protein molecule peptide chain generates polypeptide or amino acid, has the ability of stronger decomposing protein, uses enzyme preparation to clean and can shorten wash time, extend the secondary device life-span, effectively improve detergency.
As preferably, after flushing or hydro-peening complete, with retracting device, fouling products is recycled, avoid fouling products to be again adsorbed on secondary device it is caused to secondary pollution under electrostatic interaction.
As preferably, described retracting device for reclaiming pad, reclaim cotton, reclaim paper, reclaim rubber or absorbent cotton.
As preferably, described retracting device is fibrous ion exchange resin, ion exchange resin be polystyrene sulfonic acid resin, polymethacrylate resin, polystyrene season amine resin or polystyrene primary amine groups resin, during recycling, successively use in polystyrene sulfonic acid resin and polymethacrylate resin a kind of with polystyrene season amine resin and polystyrene primary amine groups resin in a kind of.Polystyrene sulfonic acid resin and polymethacrylate resin are cationic ion-exchange resin, polystyrene season amine resin and polystyrene primary amine groups resin be anion exchange resin, during recycling, successively use cationic ion-exchange resin and anion exchange resin, by the cation in sewage and Anion-adsorption out, thus reach the effect of recycling fouling products.
Beneficial effect of the present invention comprises:
1, the electrified cleaning agent using in the method for described a kind of realizing live cleaning of secondary equipment, can really meet the cleaning requirement of the highly sophisticated devices such as secondary device, reach high insulation, nontoxic, do not fire, the object of the high security such as corrosion-free.
2, the cleaning device using in the method for described a kind of realizing live cleaning of secondary equipment, less demanding, easily operation, in practical application, cost is low, efficiency is high.
3, the retracting device using in the method for described a kind of realizing live cleaning of secondary equipment, allows secondary device keep the state of neat and tidy, and has avoided secondary pollution.
4, the method for a kind of realizing live cleaning of secondary equipment of the present invention; thoroughly solve the safety problem of the charged cleaning of secondary device highly sophisticated device, and method is simple to operate, easily realizes; in protective device equipment, can well protect operating personnel's personal safety.Insulating, in failing to guarantee the nontoxic prior art of antirust inhibition, there is huge breakthrough, in secondary device area of maintenance, had a good application prospect.
The specific embodiment
Below in conjunction with 1 couple of the present invention of embodiment, be described in further detail, and by the test result of electrified cleaning agent in embodiment 2 and comparative example, further illustrate the cleaning performance of the electrified cleaning agent using in the present invention.In following examples 2 and comparative example, to the water extract acid-base value of electrified cleaning agent, to corrosion of metal, the corrosivity of plastics, flash-point, flammability, residual quantity, ODS content, volatility, insulaion resistance are tested, whether check electrified cleaning agent is up to standard, meets the cleaning requirement of secondary device.
Embodiment 1
A method for realizing live cleaning of secondary equipment, the cleaning of power distribution cabinet of take below describes as example.
In power distribution cabinet charging operation, with the mixture of 78.5 grams of surfactants, 13.2 grams of cleaning additives, 6.7 grams of rust inhibitors, 1.6 grams of defoamers and 0.8 gram of enzyme preparation, as electrified cleaning agent, by injector, power distribution cabinet is carried out to hydro-peening.Wherein, surfactant is the mixture of 25.4 grams of AEOs, 21.3 grams of triethanolamine oleates, 18.5 grams of alkyl phosphates, 13.3 grams of amidophosphoric acid esters, be the main component of electrified cleaning agent, fouling products is had to strong wetting, solubilising and emulsifying capacity; Cleaning additive is NaOH, and surfactant generation synergy, strengthens dirt-removing power, prevents precipitation, makes solution clarification, antifreeze, anticorrosion; Rust inhibitor is sodium phosphate trimer, because the components and parts in power distribution cabinet generally contain the parts of metal material, cleaning agent is easily corroded and gets rusty while cleaning, rust inhibitor is not corroded after can making components and parts clean, not damaged, sodium phosphate trimer has dispersion, emulsification, peptization to fine inorganic particulate or lipid particle, can improve the suspending power of dirt, prevent that soil redeposition is to components and parts, thereby improved the clean effect of electrified cleaning agent, and play the effect of insulation, the electric leakage of can not getting an electric shock during charged cleaning; Defoamer is the mixture of 0.9 gram of organosiloxane and 0.7 gram of NPE, owing to producing foam in cleaning process, can cause gas to be detained, extended reaction time, unnecessarily consumed power more, add defoamer can make cleaning process complete more quickly and efficiently, and with certain volatility, together with the cleaning agent remaining on components and parts after cleaning, volatilize, after assurance cleaning, components and parts is dry and comfortable clean and tidy, and obtains better cleaning performance; Enzyme preparation is alkali protease, and hydrolyzable protein molecule peptide chain generates polypeptide or amino acid, has the ability of stronger decomposing protein, uses enzyme preparation to clean and can shorten wash time, extends the components and parts life-span, effectively improves detergency.Electrified cleaning agent furnishing neutral cleaners, safe and reliable, nontoxic, do not burn, corrosion-free, can meet the maintenance requirement of power distribution cabinet completely.
Need not cut off the electricity supply, with injector, the electrified cleaning agent mixing is directly injected on the components and parts of power distribution cabinet inside, because injector has certain expulsion pressure, be generally 0.3~2MPa, aim at the components and parts hydro-peening in power distribution cabinet, and slow movable spray device, make electrified cleaning agent on components and parts, have certain time of staying, be generally 5~10 seconds, proper extension time of staying when fouling products is more, just can clean safely, efficiently the fouling products such as various dusts, greasy dirt, moisture, salinity, metal dirt, charcoal stain of components and parts surface and deep layer.
On the pad of power distribution cabinet bottom, reclaim pad, reclaim pad for two-layer, be respectively fibrous polymethacrylate resin and polystyrene season amine resin, polymethacrylate resin is cationic ion-exchange resin, polystyrene season, amine resin was anion exchange resin, during recycling, successively use cationic ion-exchange resin and anion exchange resin, by the cation in sewage and Anion-adsorption out, thereby reach the effect of recycling fouling products.Cleaning agent is fallen together with fouling products on the recovery pad of bottom, reclaims and is lined with strong adsorption capacity, and the mixture of the cleaning agent falling and fouling products is firmly adsorbed, and components and parts have just taken on an entirely new look, and after cleaning finishes, as long as will reclaim pad, takes out processing.Injector hydro-peening not only can clean components and parts surface, and owing to there being certain pressure, the place that can be ejected into various gaps and content deep layer is cleaned, and this is that power-off is traditionally cleaned and cannot be accomplished with hairbrush or cloth tiger.The electrified cleaning agent using in this method, except insulating, also has the effect of antirust inhibition and better cleaning function, guaranteed high-accuracy components and parts can be in charged situation safety clean and be not subject to the infringement of cleaning agent, this is to be also beyond one's reach in prior art.The present invention has had huge breakthrough, in maintenance of electric device field, has a good application prospect.
Embodiment 2
With the mixture of 78.5 grams of surfactants, 13.2 grams of cleaning additives, 6.7 grams of rust inhibitors, 1.6 grams of defoamers and 0.8 gram of enzyme preparation as electrified cleaning agent, wherein, surfactant is the mixture of 25.4 grams of AEOs, 21.3 grams of triethanolamine oleates, 18.5 grams of alkyl phosphates, 13.3 grams of amidophosphoric acid esters, cleaning additive is NaOH, rust inhibitor is sodium phosphate trimer, defoamer is the mixture of 0.9 gram of organosiloxane and 0.7 gram of NPE, enzyme preparation is alkali protease, mixes and can be made into.Then, test electrified cleaning agent water extract acid-base value, to corrosion of metal, to the corrosivity of plastics, flash-point, flammability, residual quantity, ODS content, volatility, insulaion resistance, in table 1, listed test result.
Comparative example
With the mixture of 1 gram of 45 grams, transformer oil, 45 grams of naphthas, 9 grams of clear solvent naphthas and bleeding agent, as electrified cleaning agent, pack above-mentioned raw materials into stirred tank, under 10-20 ℃, 1 atmospheric pressure, react and can be made into for 1.5-2.5 hour.Then, test electrified cleaning agent water extract acid-base value, to corrosion of metal, to the corrosivity of plastics, flash-point, flammability, residual quantity, ODS content, volatility, insulaion resistance, in table 1, listed test result.
The water extract acid-base value of the electrified cleaning agent of embodiment 2 and comparative example in following table 1, to corrosion of metal, test data explanation to the corrosivity of plastics, flash-point, flammability, residual quantity, ODS content, volatility, insulaion resistance, no matter on single performance, or in combination property, the electrified cleaning agent using in the present invention is all obviously better than the electrified cleaning agent of comparative example, so the method for a kind of realizing live cleaning of secondary equipment of the present invention is effective ways safe, efficient, that can clean secondary device in charging operation.
Table 1
Figure BDA0000123378300000101
In a word, the foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.

Claims (5)

1. the method for realizing live cleaning of secondary equipment, the secondary device that described secondary device is electric power system, electric power system comprises generator, transformer, power circuit, breaker or transformer station, it is characterized in that: in secondary device charging operation, with electrified cleaning agent, by cleaning device, secondary device is rinsed or hydro-peening, to remove secondary device, in running, owing to producing potential difference and static, adsorb the dust in atmospheric environment, greasy dirt, moisture, salinity, the fouling products of metal dirt or charcoal stain, described electrified cleaning agent is surfactant, cleaning additive, the mixture of rust inhibitor and defoamer, surfactant is the aromatic derivant of aliphatic derivatives or aliphatic hydrocarbon, and cleaning additive is NaOH or potassium hydroxide, and rust inhibitor is natrium nitrosum, tertiary sodium phosphate, sodium hydrogen phosphate, sodium phosphate trimer, sodium metasilicate or sodium carbonate, defoamer is organosiloxane, octanol, silicone oil, aliphatic hydrocarbon, NPE, one or more in polyvinylether, described cleaning device is sprayer, injector, sprayer, spray gun or watering can, contain 78.5 grams of surfactants in every 100 grams of electrified cleaning agent, 13.2 gram cleaning additive, 6.7 grams of rust inhibitors and 1.6 grams of defoamers, after flushing or hydro-peening complete, recycle fouling products with retracting device, and retracting device is for reclaiming pad, reclaim cotton, reclaim paper, reclaim rubber or absorbent cotton, reclaim pad for two-layer, be respectively fibrous polymethacrylate resin and polystyrene season amine resin, polymethacrylate resin is cationic ion-exchange resin, polystyrene season, amine resin was anion exchange resin, successively used cationic ion-exchange resin and anion exchange resin during recycling.
2. the method for realizing live cleaning of secondary equipment according to claim 1, is characterized in that: described secondary device is meter meter, insulating monitor, control and recoil simulator, relay protection and automatics, DC power supply device, high-frenquency current blocking device, terminal box or mechanism case.
3. the method for realizing live cleaning of secondary equipment according to claim 1, is characterized in that: described electrified cleaning agent is neutral cleaners, and charged cleaning process is physical process.
4. the method for realizing live cleaning of secondary equipment according to claim 1, is characterized in that: described surfactant is one or more in sodium alkyl benzene sulfonate, sodium alkyl sulfonate, sodium alkyl sulfate, AEO, oxirane, expoxy propane, polyethylene glycol stearate diester, horse Lay acid Nonyl pheno ester salt, fatty acid methyl ester ethoxylate, triethanolamine oleate, alkyl phosphate, amidophosphoric acid ester, phenolic ether Thorny alcohol ether, phosphate, AEO.
5. the method for realizing live cleaning of secondary equipment according to claim 1, is characterized in that: described electrified cleaning agent also contains appropriate enzyme preparation, and enzyme preparation is one or more in lipase, amylase, alkali protease.
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