CN115537821B - Biological enzyme detergent for metal surface and preparation method thereof - Google Patents

Biological enzyme detergent for metal surface and preparation method thereof Download PDF

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Publication number
CN115537821B
CN115537821B CN202211060046.3A CN202211060046A CN115537821B CN 115537821 B CN115537821 B CN 115537821B CN 202211060046 A CN202211060046 A CN 202211060046A CN 115537821 B CN115537821 B CN 115537821B
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detergent
enzyme detergent
components
biological enzyme
metal surfaces
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CN115537821A (en
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秦远春
段勇旭
陈达明
李跃明
陈创烁
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Shenzhen Haolong New Material Technology Co ltd
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Shenzhen Haolong New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/04Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
    • C23G1/06Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
    • C23G1/063Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors heterocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/088Iron or steel solutions containing organic acids

Abstract

The application relates to the technical field of detergent preparation, in particular to a biological enzyme detergent for a metal surface and a preparation method thereof. The detergent comprises the following components in percentage by weight: 10-25% of surfactant, 3-8% of pH regulator, 5-10% of penetrating agent, 0.5-3% of alkaline protease, 1-4% of chelating agent, 2-5% of auxiliary agent, 2-6% of baking soda, 1-4% of corrosion inhibitor and the balance of deionized water. The detergent has the characteristics of excellent decontamination performance and small corrosiveness on various metal surfaces, has good cycle performance and use value, and can achieve the oil stain cleaning rate of more than 95% after being recycled for 26 times.

Description

Biological enzyme detergent for metal surface and preparation method thereof
Technical Field
The application relates to the technical field of detergent preparation, in particular to a biological enzyme detergent for a metal surface and a preparation method thereof.
Background
In the technical field of pretreatment of metal surfaces, oil stains on the metal surfaces occupy a very important position, and if the metal surfaces are not cleaned cleanly, domestic products such as later-stage coating and the like can be affected, and even the whole process cannot be carried out. The dirt on the metal surface mainly comprises liquid dirt and solid dirt, wherein the liquid dirt is mineral oil, animal oil, vegetable oil and the like, and the solid dirt is often dust, carbon black, rust and the like. While solid soils are often surrounded by liquid soils, solid soils are typically removed only if the liquid soil is removed. In the current industrial operation, the common metal surface cleaning methods mainly comprise chemical alkaline cleaning, chemical acid cleaning and organic solvent cleaning, and the chemical alkaline cleaning and the chemical acid cleaning can cause certain corrosion to the metal surface and damage to the environment and the health of operators. The organic solvent is usually cleaned by using inflammable and explosive organic matters such as kerosene, gasoline and the like as main decontamination substances, and the overall safety of the cleaning agent is poor.
At present, a more efficient and safe method is a water-based cleaning agent cleaning method, however, the method still has certain defects in use, for example, most of surfactants and inorganic salts contained in the metal surface cleaning agent contain phosphorus, ammonia nitrogen, COD and other pollutants, cleaning agents with larger concentration are needed in cleaning, the cleaning temperature is higher, the time is longer, the cleaning cost is higher, in addition, most of the current water-based cleaning agents are special cleaning agents for certain metals, cannot be widely applied to other metal surfaces, and the application range is narrower.
Therefore, there is still a need to develop a metal surface detergent which is excellent in detergency, low in use cost and wide in application range.
Disclosure of Invention
The application aims to provide a biological enzyme detergent for metal surfaces, which has the advantages of low manufacturing cost and high resource utilization rate, can clean different types of metals, and is an efficient environment-friendly cleaning agent. The detergent can be used under the cleaning conditions of low concentration, low temperature and short time, achieves higher decontamination rate, can be recycled for multiple times and keeps high decontamination rate, greatly saves the use cost, and has higher application value in the field of metal surface cleaning.
In order to achieve the above purpose, the present application adopts the following technical scheme:
a biological enzyme detergent for metal surfaces, which is characterized by comprising the following components in percentage by weight: 10-25% of surfactant, 3-8% of pH regulator, 5-10% of penetrating agent, 0.5-3% of alkaline protease, 1-4% of chelating agent, 2-5% of auxiliary agent, 2-6% of baking soda, 1-4% of corrosion inhibitor and the balance of deionized water; the surfactant is one or more of alkyl glycoside, FMEE, polyoxyethylene nonyl phenyl ether NP-8.6 and polyoxyethylene nonyl phenyl ether NP-12; the auxiliary agent is one or more of polymaleic anhydride, sorbitol, sodium benzoate, ethanol and glycerin.
Preferably, the surfactant comprises nonylphenol polyoxyethylene ether NP-12 and nonylphenol polyoxyethylene ether NP-8.6 at the same time, and the mass ratio of NP-12 to NP-8.6 is 1:2.5-4.
Preferably, the penetrant is one or more of JFC, penetrants T, OEP-70, AEP. Preferably, the chelating agent is one of sodium borate, sodium silicate, EDTA-2 Na.
Preferably, the pH regulator is one or more of citric acid, tartaric acid and succinic acid.
Further, the corrosion inhibitor is one or more of benzotriazole and urotropine.
Preferably, the detergent of the present application comprises the following components in weight percent: 10-25% of a mixture formed by NP-12 and NP-8.6 in a mass ratio of 1:2.5-4, 3-8% of citric acid, 5-10% of JFC, 0.5-3% of alkaline protease, 1-4% of EDTA-2Na, 2-5% of an auxiliary agent, 2-6% of sodium bicarbonate, 1-4% of benzotriazole and the balance of deionized water.
Preferably, the detergent of the present application comprises the following components in weight percent: 14% of a mixture formed by NP-12 and NP-8.6 in a mass ratio of 1:2.5-4, 4% of alkyl glycoside, 2% of FMEE, 4% of citric acid, 4% of JFC, 3% of OEP, 2% of alkaline protease, 2% of EDTA-2Na 2%, 2% of baking soda, 1% of benzotriazole, 1% of urotropine, 2% of sodium benzoate and the balance of deionized water.
The application also provides a preparation method of the biological enzyme detergent for the metal surface, which is characterized by comprising the following preparation steps: the components are weighed according to the proportion, added into a reaction kettle, and the raw materials are uniformly mixed and dispersed by using a high-speed stirrer, so that the biological enzyme detergent for the metal surface is obtained.
Further, when the detergent is prepared, after weighing the components, deionized water, a surfactant and a corrosion inhibitor are added into a reaction kettle, and after uniform stirring, other components are added for stirring and dispersion.
The application has the beneficial effects that:
the specific composition of the surfactant and other reagents in the detergent is scientifically adjusted, so that the biological enzyme detergent for the metal surface has the decontamination performance, and the excellent anti-corrosion effect can be obtained on the premise of not affecting the decontamination performance of the detergent by adding the proper corrosion inhibitor for compounding. The detergent disclosed by the application has the characteristics of excellent decontamination performance and small corrosiveness on various metal surfaces, has good cycle performance and use value, can achieve an oil stain cleaning rate of more than 95% after being recycled for 26 times, and is a non-combustible reagent and excellent in safety performance.
Examples
The following description of the technical solutions in the embodiments of the present application will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application. The application is further described in the following detailed description.
Example 1
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
NP-12.0%, alkyl glycoside 5.0%, FMEE 5.0%, citric acid 4.0%, JFC 4.0%, penetrant T3.0%, alkaline proteinase 3.0%, EDTA-2Na 2.0%, benzotriazole 1.0%, urotropine 1.0%, baking soda 3.0%, sodium benzoate 2.0% and deionized water in balance.
The preparation method of the biological enzyme detergent for the metal surface comprises the following steps: the components are weighed according to the proportion, deionized water, a surfactant and a corrosion inhibitor are firstly added into a reaction kettle, other components are added after uniform stirring, and a high-speed stirrer is used for uniformly mixing and dispersing the raw materials, so that the biological enzyme detergent for the metal surface is obtained.
Example 2
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
NP-12.0%, NP-8.6.0%, FMEE 3.0%, citric acid 4.0%, penetrating agent T3.0%, OEP-7.0%, alkaline proteinase 3.0%, EDTA-2Na 1.0%, sodium silicate 1.0%, benzotriazole 2.0%, baking soda 4.0%, sodium benzoate 2.0% and deionized water in balance.
Example 3
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
NP-12.0%, NP-8.6.0%, alkyl glycoside 4.0%, FMEE 2.0%, citric acid 4.0%, JFC 4.0%, OEP-7.0%, alkaline proteinase 2.0%, EDTA-2Na 2.0%, benzotriazole 1.0%, urotropine 1.0%, baking soda 2.0%, sodium benzoate 2.0%, and deionized water in balance.
Example 4
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
5.0% of NP-12, 5.0% of NP-8.6, 5.0% of alkyl glycoside, 5.0% of FMEE, 4.0% of citric acid, 4.0% of JFC, 4.0% of penetrating agent T, 1.0% of alkaline proteinase, 2.0% of sodium silicate, 2.0% of benzotriazole, 2.0% of urotropine, 6.0% of baking soda, 2.0% of sodium benzoate and the balance of deionized water.
Example 5
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
NP-12.0%, NP-8.6.0%, alkyl glycoside 4.0%, FMEE 2.0%, citric acid 4.0%, JFC 4.0%, OEP-70.0%, alkaline proteinase 2.0%, EDTA-2Na 2.0%, benzotriazole 1.0%, urotropine 1.0%, baking soda 2.0%, sodium benzoate 2.0%, and deionized water in balance.
Example 6
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
NP-12.8%, NP-8.6.11.2%, alkyl glycoside 4.0%, FMEE 2.0%, citric acid 4.0%, JFC 4.0%, OEP-70.0%, alkaline proteinase 2.0%, EDTA-2Na 2.0%, benzotriazole 1.0%, urotropine 1.0%, baking soda 2.0%, sodium benzoate 2.0%, and deionized water in balance.
Example 7
A biological enzyme detergent for metal surfaces, comprising the following components in percentage by weight:
NP-12.5%, NP-8.6.11.5%, alkyl glycoside 4.0%, FMEE 2.0%, citric acid 4.0%, JFC 4.0%, OEP-70.0%, alkaline proteinase 2.0%, EDTA-2Na 2.0%, benzotriazole 1.0%, urotropine 1.0%, baking soda 2.0%, sodium benzoate 2.0%, and deionized water in balance.
To verify the product performance of the detergents of the present application, comparative examples 1 to 7 were set for performance testing, and the compositions of comparative examples 1 to 7 are shown in Table 1, in which the data are mass percentages of the components. The detergents of examples 2 to 6, comparative examples 1 to 3 and comparative examples 5 to 7 were prepared in the same manner as in example 1, and the detergent of comparative example 4 was prepared in comparison with example 1, except that all the components were added together into a reaction vessel and stirred uniformly in comparative example 4.
TABLE 1
Example 5 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5 Comparative example 6 Comparative example 7
NP-12 4.0 4.0 4.0 1.0 4.0
NP-8.6 10.0 10.0 10.0 2.5 10.0
Sodium dodecyl sulfate 5.0 8.0 6.0
Fatty alcohol polyoxyethylene ether 5.0 8.0
Alpha-alkenyl sodium sulfonate 5.0 4.0
Coconut diethanolamide 5.0 3.0 2.0
Alkyl glycoside 4.0 4.0 4.0 2.0 4.0
FMEE 2.0 2.0 2.0 1.0 2.0
Citric acid 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
JFC 4.0 4.0 4.0 4.0 4.0 4.0 4.0
Penetrant T 3.0 3.0
OEP-70 3.0 3.0 3.0 3.0 3.0 4.0 3.0
Alkaline protease 2.0 2.0 2.0 2.0 2.0 3.0 3.0 2.0
EDTA-2Na 2.0 2.0 2.0 2.0 2.0 2.0 1.0 2.0
Sodium silicate 1.0
Benzotriazole 1.0 2.0 1.0 1.0 1.0 2.0 1.0
Urotropine 1.0 2.0 1.0 1.0 1.0 1.0
Baking soda 2.0 2.0 2.0 2.0 2.0 3.0 4.0 2.0
Sodium benzoate 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Deionized water 59.0 59.0 59.0 72.5 59.0 62.0 60.0 59.0
Greasy dirt cleaning rate test
Preparing a sample to be washed: taking a stainless tinplate, and measuring the weight m 0 About 5g of greasy dirt was applied to the tinplate, and the weight m of the tinplate after coating was measured 1 Obtaining the sample to be washed.
Using the detergents of examples 1-6 and comparative examples 1-7, adding deionized water to prepare a cleaning solution with a mass concentration of 5%, placing the cleaning solution and the sample to be cleaned in an ultrasonic cleaner, ultrasonically cleaning for 4min at an ultrasonic temperature of 50 ℃, then rinsing for 1 min with flowing water at 30 ℃, drying the cleaned sample to constant weight, and measuring the weight m of the dried sample 2 The oil stain cleaning rate was calculated according to the following formula.
Oil stain cleaning rate= (m 1 -m 2 )÷(m 1 -m 0 )×100%。
Metal corrosion rate test
Taking a stainless tinplate, and measuring the weight w of the tinplate 0 Adding deionized water into the detergents of examples 1-6 and comparative examples 1-7 to prepare a cleaning solution with a mass concentration of 5%, placing the cleaning solution and the tinplate into an ultrasonic cleaner, ultrasonically cleaning for 4min at an ultrasonic temperature of 50 ℃, rinsing for 1 min with flowing water at 30 ℃, drying the cleaned sample to constant weight, and measuring the weight w of the dried sample 1 The metal corrosion rate was calculated according to the following formula.
Metal corrosion rate= (w) 0 -w 1 )÷w 0 ×100%。
The test results are shown in Table 2.
TABLE 2
Greasy dirt cleaning rate/% Metal corrosion rate/%
Example 1 95.9 0.31
Example 2 96.2 0.30
Example 3 96.7 0.26
Example 4 96.6 0.22
Example 5 98.7 0.15
Example 6 98.5 0.14
Example 7 95.9 0.21
Comparative example 1 98.6 0.28
Comparative example 2 98.7 0.27
Comparative example 3 85.2 1.83
Comparative example 4 98.6 1.19
Comparative example 5 87.2 0.97
Comparative example 6 84.9 1.50
Comparative example 7 90.3 1.37
As can be seen from the test results in Table 2, the biological enzyme detergent for the metal surface has excellent decontamination performance and corrosion inhibition performance by scientifically adjusting the specific compositions of the surfactant and other reagents in the detergent. The application carries out a great deal of researches and experiments on the surfactant, selects a plurality of surfactants suitable for the application, and can obtain obviously higher oil stain cleaning rate compared with the prior art by compounding the surfactants according to a certain proportion. Further, as is clear from the experimental results of examples 3, 5 and 6, when the ratio of NP-12 to NP-8.6 in the surfactant is 1:2.5-4, the detergency of the detergent can be further improved even if the total amount of the surfactant is the same, probably because a specific amount ratio is present in the surfactant system of the present application, at which ratio a larger number of micelles can be formed, the surface tension of the system is further reduced, and thus a better detergency effect can be obtained.
For the detergent with the metal as the cleaning object, the corrosion effect on the base material is not negligible, and the excellent anti-corrosion effect can be obtained on the premise of not affecting the decontamination performance of the detergent by selecting and compounding the proper corrosion inhibitor. In comparative examples 1 and 2, only the benzotriazole or urotropine is added, the corrosion prevention mechanism is single, the corrosion rate of the detergent to the base material is obviously improved compared with example 5 containing the benzotriazole and urotropine, but the oil stain cleaning rate is still high. The comparative example 3 greatly reduces the total amount of surfactant, and the oil stain cleaning rate is expected to be remarkably reduced, however, the corrosion rate of the detergent of comparative example 3 on the substrate is greatly increased, and the applicant repeatedly tests to observe the result, probably because the comparative example 3 has relatively large amount of surfactant, and micelle can be formed to wrap the corrosion inhibitor component before the decontamination effect is exerted, so that the corrosion inhibitor component is prevented from being polluted or damaged by oil stains or other stains to cause inactivation, and the micelle is gradually consumed to release the wrapped corrosion inhibitor along with the progress of the decontamination process, so that the corresponding anti-corrosion and corrosion inhibition effects can be exerted; the surfactant in comparative example 3 is used in a small amount, so that the corrosion inhibitor is difficult to effectively wrap, and the corrosion inhibitor is polluted or damaged by oil stains or other stains, so that the expected anti-corrosion effect is difficult to be exerted. The type and amount of the components of comparative example 4 were the same as in example 5, except that the components were mixed together in the preparation of comparative example 4, and it was confirmed from the test results that the greasy dirt cleaning rate was not significantly different from that of example 5, but the corrosion rate to the substrate was significantly higher than that of example 5, and it was also confirmed that if the surfactant did not form an effective package for the corrosion inhibitor, significant corrosion to the substrate could be caused.
Comparative examples 5-7 the surfactant type was changed to other surfactant types common to the cleaning agent field based on examples 1-3, resulting in significantly poorer greasy dirt cleaning rate and higher corrosion rate, probably because the surfactant of comparative examples 5-7 formed no good compatibility with other components of the present application, or the formed micelles were difficult to effectively encapsulate the corrosion inhibitor component, indicating that the surfactant and other components in the detergent of the present application formed a unified whole, and excellent detergency performance and corrosion resistance could be obtained within the range of the amount of the present application.
Cycle performance test
Taking a stainless tinplate, and measuring the weight m 0 About 5g of greasy dirt was applied to the tinplate, and the weight m of the tinplate after coating was measured 1 Obtaining a sample to be washed; the above procedure was repeated to prepare a plurality of samples to be washed.
Using the detergent of example 5, adding deionized water to prepare a cleaning solution with a mass concentration of 5%, placing the cleaning solution and the sample to be cleaned in an ultrasonic cleaner, ultrasonically cleaning for 4min at an ultrasonic temperature of 50 ℃, then rinsing for 1 min with flowing water at 30 ℃, drying the cleaned sample to a constant weight, and measuring the weight m of the dried sample 2 The oil stain cleaning rate was calculated according to the following formula: oil stain cleaning rate= (m 1 -m 2 )÷(m 1 -m 0 )×100%。
And replacing another sample to be washed, adding the sample to the used cleaning liquid, repeating the cleaning procedure for a plurality of times, and calculating the oil stain cleaning rate after each cleaning procedure is completed, wherein the result is shown in Table 3.
TABLE 3 Table 3
As shown in the results of Table 3, the biological enzyme detergent for metal surfaces can still reach more than 95% after 26 cycles, which indicates that the detergent has good cycle performance and use value.
The performance of the inventive detergents is compared with those of other commercial manufacturers and the results are shown in Table 4. The test result shows that the detergent has the characteristics of excellent decontamination performance and small corrosiveness on various metal surfaces, the greasy dirt cleaning rate can still reach more than 95% after the detergent is recycled for 26 times, the detergent has good recycling performance and use value, and the detergent is a non-combustible reagent and has excellent safety performance.
TABLE 4 Table 4
The above embodiments are preferred embodiments of the present application, and besides, the present application may be implemented in other ways, and any obvious substitution is within the scope of the present application without departing from the concept of the present application.

Claims (5)

1. A biological enzyme detergent for metal surfaces, which is characterized by comprising the following components in percentage by weight: 10-25% of surfactant, 3-8% of pH regulator, 5-12% of penetrating agent, 0.5-3% of alkaline protease, 1-4% of chelating agent, 2-5% of auxiliary agent, 2-6% of baking soda, 1-4% of corrosion inhibitor and the balance of deionized water;
the surfactant is alkyl glycoside, fatty acid methyl ester ethoxylate FMEE, nonylphenol polyoxyethylene ether NP-8.6 and nonylphenol polyoxyethylene ether NP-12, wherein the mass ratio of NP-12 to NP-8.6 is 1:2.5-4;
the auxiliary agent is one or more of polymaleic anhydride, sorbitol, sodium benzoate, ethanol and glycerin;
the penetrating agent is one or more of JFC and penetrating agents T, OEP-70;
the corrosion inhibitor is benzotriazole and urotropine;
the preparation method of the biological enzyme detergent for the metal surface comprises the following preparation steps: weighing the components according to the proportion, adding the components into a reaction kettle, and uniformly mixing and dispersing the raw materials by using a high-speed stirrer to obtain the biological enzyme detergent for the metal surface;
after weighing the components, deionized water, a surfactant and a corrosion inhibitor are added into a reaction kettle, and after uniform stirring, other components are added for stirring and dispersion.
2. The bio-enzyme detergent for metal surfaces according to claim 1, wherein the chelating agent is one of sodium borate, sodium silicate, EDTA-2 Na.
3. The bio-enzyme detergent for metal surfaces according to claim 2, wherein the pH adjustor is one or more of citric acid, tartaric acid and succinic acid.
4. A bio-enzyme detergent for metal surfaces according to claim 3, comprising the following components in weight percent: 14% of a mixture formed by NP-12 and NP-8.6 in a mass ratio of 1:2.5-4, 4% of alkyl glycoside, 2% of FMEE, 4% of citric acid, 4% of JFC, 3% of OEP, 2% of alkaline protease, 2% of EDTA-2Na 2%, 2% of baking soda, 1% of benzotriazole, 1% of urotropine, 2% of sodium benzoate and the balance of deionized water.
5. The method for preparing a bio-enzyme detergent for metal surfaces according to any one of claims 1 to 4, comprising the following preparation steps: the components are weighed according to the proportion, added into a reaction kettle, and the raw materials are uniformly mixed and dispersed by using a high-speed stirrer, so that the biological enzyme detergent for the metal surface is obtained.
CN202211060046.3A 2022-09-01 2022-09-01 Biological enzyme detergent for metal surface and preparation method thereof Active CN115537821B (en)

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